Machine Shop. Heavy Machining S P Q C P m 2 Under Roof 2 x 100T Overhead Cranes 18m Height Under Hook 29m Crane Rail Centres
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1 Machine Shop Heavy Machining 3 000m 2 Under Roof 2 x 100T Overhead Cranes 18m Height Under Hook 29m Crane Rail Centres S P Q C P Safety, Productivity, Quality and Cost through People
2 Craven Vertical Boring Mill CRAVEN VERTICAL BORING MILL Table Load 40 Ton Table Diameter (mm) Max. Swing Diameter (mm) Max. Height Under Cross Slide (mm) Distance Between Columns (mm) Vertical Travel of Cross Slides (mm) Horizontal Travel of Cross Rails (mm) x 2 Taper Of Main Ram 30º Table Speed (RPM) Min. Bore Diameter (mm) 300 Max. Chucking Diameter (mm) Side Box Details 2m up/down Side Box Taper 60º inclusive Achievable Tolerance (mm) 0.05 TYPICAL PROJECTS COMPLETED Crusher Machining of bores & faces Girth Gears Machining of faces, outer diameter and inside diameter Riding rings Machining of outer diameter, inside diameter & faces Crusher Machining of bores & faces Impeller Machining of centre bore, recesses and faces Winder Brake disc Machining of brake disc internal diameter & faces Winder drum assembly Machining of winder drum & disc assemblies Trunnions Machining of faces 1
3 Schiess - Defries Vertical Boring Mill SCHIESS - DEFRIES VERTICAL BORING MILL Table Load 65 Ton Table Diameter (mm) Max. Swing Diameter (mm) Max. Turning Height below Tool (mm) Distance Between Columns (mm) Vertical Travel of Cross Rails (mm) Horizontal Travel of Cross Rails (mm) x 2 Taper Of Main Ram 30º Table Speed (RPM) 0-7 Drive Power 127Kw AC Motor Min. Bore Diameter (mm) 450 Max. Chucking Diameter (mm) Main Ram Details 1,8m up & down travel Achievable Tolerance (mm)
4 Typical Projects Completed Crusher - Machining of bores & faces TYPICAL PROJECTS COMPLETED Impeller Machining of centre bore, recesses and faces Winder Brake disc Machining of brake disc internal diameter & faces Winder drum assembly Machining of winder drum & disc assemblies Cast Iron Ladle Machining of faces Tippler end rings Machining of rings & rails Girth Gears Machining of faces, outer diameter and inside diameter Riding rings Machining of outer diameter, inside diameter & faces Trunnions Machining of faces HP & LP valves Machining of bores & faces Stator Frame - Machining of faces, spigot & core 3
5 Union Horizontal Boring Mill UNION HORIZONTAL BORING MILL Max. Vertical Travel of Headstock (mm) Max. Traverse of Column (mm) Max. Boring Depth (mm) Spindle Diameter (mm) 150 Distance from Table - Top Spindle min: 675 Centre (mm) max: Bed Size Length (mm) Bed Size Width (mm) Spindle Speeds (RPM) belt: gears: Feed Range (mm/min) boring: TYPICAL PROJECTS COMPLETED Medupi & Kusile & structural steel columns Machining & drilling of faces Winder brake disc segments Machining of faces & key slots Container cranes Machining of bores, faces & bogeys Girth Gear half sections Butt facing and joint holes 4
6 Ki Heung CNC Horizontal Boring Mill KI HEUNG CNC HORIZONTAL BORING MILL Long Travel (mm) Column Height (mm) Spindle Length (mm) Table Length (mm) Table Width (mm) Table Depth (mm) 400 Motor Power (Kw) 28/38 Speed Variation Fast Feed Rapid Feed Rate Angle Head x: 15m/min; y,z: 10m/min x: 10m/min; y,z: 5m/min 360 rotation Achievable Tolerance (mm)
7 Typical Projects Completed Frame Cutter - Machining of bores, recesses & faces TYPICAL PROJECTS COMPLETED Medupi & Kusile & structural steel columns Machining & drilling of faces Container cranes Machining of bores, faces & bogeys Girth Gear half sections Butt facing and joint holes Transnet Bogies Machining of faces, spigots & bores Stator Frame - Machining & drilling 6
8 Schiess Horizontal Boring Mill SCHIESS HORIZONTAL BORING MILL Max. Vertical Travel of Headstock (mm) Max. Traverse of Column (mm) Max. Boring Depth (mm) Spindle Diameter (mm) 190 Quill Diameter (mm) 800 Distance from Table - Top Spindle min: Centre (mm) max: Bed Size Length (mm) Bed Size Width (mm) 500 Spindle Speeds (RPM) belt: gears: Feed Range (mm/min) low 0-35 high Achievable Tolerance (mm)
9 Typical Projects Completed Bucket wheel - Machining of pin holes & centre boss Stator frame - Machining & drilling Frame cutter - Machining of bores, faces & recesses 8
10 Typical Projects Completed Impellers - Machining of face, recesses & centre bore TYPICAL PROJECTS COMPLETED Cast Iron Ladle Machining of faces Cutter booms Machining of bores, faces & recesses Crusher Machining of bores and faces Tippler Rings Machining of pads and butt facing of rail segments Winder brake disc Machining of disc segment faces and key slots Drag & Hoist gearbox base Machining of bores & faces Trunnions Machining of faces HP & LP valves Machining of bores & faces Rotor Cores Machining of faces Medupi & Kusile structural steel columns Machining & drilling of faces Container cranes Machining of bores, faces & bogeys Girth Gear half sections Butt facing and joint holes Cast Iron Ladle - Machining of faces 9
11 Mobile Drilling Machine MOBILE DRILLING MACHINE Direction X, Y, Z Max. Drill Diameter (mm) 50 CLIENTS Metso Minerals Actom Joy Global Howden JA Engineering Prodin Transnet Ray's Forge EET Shaft Sinkers Winder Controls FL Smidth ABB RBCT Parnis Strocam Kappa Heavy Engineering S-Tech Engineering ISO RATINGS / ACCREDITATIONS ISO 9001:2008 API Q1 BS OHSAS :
12 Contact Details Tel: Fax: Private Bag X035, Wadeville, 1422, South Africa Cnr Dekema & Niemann Roads, Wadeville, 1428, Johannesburg, South Africa S P Q C P Safety, Productivity, Quality and Cost through People
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