Swing over bed 17.3" Center height 8.6" Swing over cross slide 9.4" Distance between centers 39.3" Width of bed 11.8"

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Marcus Horn
5 years ago
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1 MODEL KL1640 PLUS Swing over bed 17.3" Center height 8.6" Swing over cross slide 9.4" Distance between centers 39.3" Width of bed 11.8" Spindle speed L: rpm, H: rpm Spindle number 2 Spindle nose D1-6 Spindle nose taper #6 Spindle bore 2 1/8" Z axis 31.5" X axis 8.1" Tailstock quill diameter 2" Tailstock quill travel 5.9" Quill taper #4 Spindle motor 7.5 HP X lead screw 20xP5.0 C5 X axis motor 1 kw Z lead screw 32xP5.0 C5 Z axis motor 1 kw Coolant pump motor 1/8 HP X/Z axis cutting feed rate 196 ipm X/Z axis rapid traverse 590 ipm Machine net weight 3080 lbs Machine gross weight 3520 lbs

2 TRANSPORTATION / INSTALLATION PREPARATION FOR USE * * * * * * * * * * * * * * * * * * FOUNDATION A SPECIAL FOUNDATION IS NOT ESSENTIAL FOR THIS MACHINE. HOWEVER, IT IS ADVISABLE TO PLACED ON A WOODEN FLOOR, CARE SHOULD BE TAKEN TO SEE THAT IT IS ADEQUATELY SUPORTED AND FREE FROM VIBRATION. IF THE MACHINE IS TO BE PLACED ON AN UPPER FLOOR, LOCATE IT DIRECTLY OVER A SUPPORTING BEAM OR GRINDER TO REDUCE ANY VIBRATION GENERATED BY NEARBY MACHINES. 2

3 SELECTING LOCATION FOR MACHINE FOR BEST RESULTS FROM ANY LATHE, IT IS IMPORTANT THAT THE ZONE SELECTED FOR ITS ERECTION BE WELL-LIGHTED, AS DRY AS POSSIBLE, AND AS FREE AS POSSIBLE FROM VIBRATION. THE MACHINE SHOULD BE LOCATED SO THAT ADEQUATE SPACE IS PROVIDED FOR UTILISATION OF MAXIMUM RAUGES, AS WELL AS THE SPACE REQUIRED FOR MAKING ADJUSTMENTS. A MINIMUM OF 1100mm CLEARANCE SPACE SHOULD BE PROVIDED AT THE ENDS AND REAR OF THE LATHE AND AT LEAST 1000mm AT THE FRONT FOR THE OPERATOR. 3

4 INSTALLING LOCTAED THE MACHINE ON A SOLID FOUNDATION, ALOWING SUFFICIENT AREA ALL ROUND FOR EASY WORKING AND MAINTENANCE(SEEFOUNDATION PLAN). THE LATHE MAY BE USED FREE-STANDING OR BOLTED TO THE FOUNDATION. FREE-STANDING: POSITION LATHE ON FOUNDATION AND ADJUST EACH OF THE SIX MOUNTING FEET TO TAKE EQUAL SHARE OF THE LOAD. THEN USING AN ENGINEERS PRECISION LEVEL ON THE BEDWAYS ADJUST THE FEET TO LEVEL UP MACHINE. PERIODICALLY CHECK BED LEVEL TO ENSURE CONTINUED LATHE ACCURACY. FIXED INSTALLATION: POSITION LATHE OVER SIX BOLTS(M16x50mm. DIAM.) SET INTO THE FOUNDATION TO CORRESPOND WITH HOLES IN THE MOUNTING FEET.ACCURATELY LEVEL THE MACHINE, THEN TIGTEN HOLD-DOWN BOLTS. RE-CHECK BED LEVEL. 4

5 TALL STOCK CAN BE FREED MOVEMENT ALONG THE BED BY UNLOCKING THE CLAMP LEVER (A). THE TAILSTOCK BARREL IS LOCKED BY LEVER (B). THE TAILSTOCK CAN BE SET-OVER FOR PRODUCTION OF SHALLOW TAPERS OR FOR RE- ALIGNMENT, RELEASE THE CLAMPING LEVER (A) AND ADJUST SCREW (S) AT EACH SIDE OF THE BASE TO MOVE TAILSTOCK LATERALLY ACROS THE BASE. RETIGHTENING AND CHECKING AFTER ADJUSTMENT OF SET OVER. 5

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7 LATHE CONTROL 1. ELECTEIC CABINET 2. HEADSTOCK 3. SPINDLE 4. CROSS SLIDE 5. SADDLE CASTING 6. LEAD SCREW 7. TAILSTOCK 8. BED 9. BASE(FLOOR STAND) 10. APRON 7

8 HEAD STOCK (CASTING & CONTROLS) 8

9 HEAD STOCK (CASTING & CONTROLS) 9

10 HEAD STOCK (CASTING & CONTROLS) REF. NO. PART NO. DESCRIPTION Q TY 1 38B1001 HEAD STOCK B1002 MAIN SPINDLE B1003 BLARING CAP B1004 GEAR B1005 NUT B1006 BEARING CAP B1007 SHAFT B1032 GEAR B1009 GEAR B1010 COLLAR B1011 PLUB B1012 GEAR SHAFT B1013 GEAR B1014 GEAR B1015 BEARING CAP B1008 GEAR B1016 BEARING CAP B1017 V-BELLT PULLEY B1018 SHAFT B1019 GEAR B1020 BEARING B1021 GEAR SHAFT B1022 FORK ARMS B1023 BEARING CAP B1031 SWITCH B1024 SHAFT B1035 CAP B1036 COVER B1026 SHAFT B1027 GEAR SPINDLE B1028 GEAR B1029 COVER B1030 GEAR SPINDLE B1025 COVER B1034 COLLAR 1 10

11 HEAD STOCK (CASTING & CONTROLS) REF. NO. PART NO. DESCRIPTION Q TY 36 38B1041 SPRING B1042 CAMLOCK B1043 CAMLOCK STUD B1044 CAP SCREW B1045 CAP SCREW B1046 GASKET B1047 BEARING B1048 SNAP RING B1049 BEARING B1050 CAP SCREW B1051 GASKET B1052 CAP SCREW B1053 KEY B1054 BEARING B1055 OIL RING B1056 SNAP RING B1057 KEY B1058 BEARING B1059 CAP SCREW B1060 NUT B1061 WASHER B1062 COLLAR B1063 CAP SCREW B1064 CAP SCREW B1065 SCREW B1066 KEY B1067 BEARING B1068 COLLAR B1069 SNAP RING B1070 SCREW B1071 WASHER B1072 CAP SCREW B1073 COLLAR B1074 CAP SCREW B1075 CAP SCREW 3 11

12 HEAD STOCK (CASTING & CONTROLS) REF. NO. PART NO. DESCRIPTION Q TY 71 38B1076 KEY B1077 SNAP RING B1078 KEY B1079 BEARING B1080 CAP SCREW B1081 MOTOR B1082 CAP SCREW B1083 SCREW B1084 PLUG B1085 CAP SCREW B1086 SCREW B1087 OIL KING 1 12

13 SADDLE & CROSS - SLIDE 13

14 SADDLE & CROSS - SLIDE REF. NO. PART NO. DESCRIPTION Q TY 1 38B4001 SADDLE CASTING B4002 CROSS-SLIDE B4003 SCREW B4004 BRACKET B4005 COVER B4006 PULLEY B4007 NUT B4008 WASHER B4009 PULLEY B4010 PLUG B4011 TOOL POST B4012 TOUCH BLOCK B4016 GIB B4014 CLAMP REAR B CLAMP REAR B4015 GIB B4018 WIPER B4019 WIPER B4020 WIPER B4021 WATER FRAME B4022 WASHER B4024 BRACKET B4026 CAP SCREW B4027 SPRING PIN B4028 CAP SCREW B4029 BLIP B4030 CAP SCREW B4031 KEY B4032 CAP SCREW B4033 BEARING B4034 CAP SCREW B4035 GEAR BELT B4036 SCREW B4037 WASHER B4038 CAP SCREW 4 14

15 SADDLE & CROSS - SLIDE REF. NO. PART NO. DESCRIPTION Q TY 36 38B4039 MOTOR B4040 CAP SCREW B4041 WASHER B4042 SCREW B4043 CAP SCREW B4044 SCREW B4045 SCREW B4046 CAP SCREW B4047 CAP SCREW B4048 SCREW B4049 SCREW B4050 CAP SCREW B4051 SPRING PIN 2 15

16 TAILSTOCK 16

17 TAILSTOCK REF. NO. PART NO. DESCRIPTION Q TY 1 38B5001 TAILSTOCK B5002 BASE B5003 ARREL B5004 NUT B5005 FEED SCREW B5006 BRACKET B5007 INDEX RING B5008 HAND WHEEL B5009 NUT B5010 HANDLE B5011 SHAFT B5012 PAD B5013 LEVER B5014 SHAFT B5015 PIVOT BLOCK B5016 CLAMP BOLT B5017 CLAMP PLATE B5018 LEVER B5019 PAD B5020 SHAFT B5021 WIPER B5022 WIPER B5023 CAP SCREW B5024 SET SCREW B5025 SET SCREW B5026 DIAL B5027 CAP SCREW B5028 KEY B5029 BEARING B5030 CAP SCREW B5031 STEEL BALL & SPRING B5032 SET SCREW B5033 PVC KNOB B5034 WASHER B5035 NUT B5036 SCREW 8 17

18 BED RACK LEAD SCREW & SHAFTS 18

19 BED RACK LEAD SCREW & SHAFTS REF. NO. PART NO. DESCRIPTION Q TY 1 38B6001 BED B6002 CASTING B6003 BRACKET B6004 END BRACKET B6005 LEAD SCREW B6006 COLLAR B6007 COVER B6008 COVER B6009 MOTOR COVER B6010 TOUCH BLOCK ADJUSTING PLATE B6011 COVER B6012 WASHER B6013 NUT B6014 SCREW B6015 CAP SCREW B6016 BEARING B6017 CAP SCREW B6018 PIN B6019 SNAP RING B6020 SCREW B6021 COLLAR B6022 WASHER B6023 CAP SCREW B6024 COLLAR B6025 NUT B6026 POWER LOCK B6027 MOTOR B6028 CAP SCREW B6029 SCREW B6030 CAP SCREW B6031 CAP SCREW B6032 CAP SCREW 2 19

20 CABINET&PANELS,PUMP SYSTEM 20

21 CABINET & PANELS, PUMP SYSTEM REF. NO. PART NO. DESCRIPTION Q TY 1 38B7001 PEDESTAL B7002 COVER B7003 COVER B7004 MOTOR PLATE B7005 SHAFT B7006 WASHER B7007 SHAFT B7008 COLLAR B7009 MOTOR PULLEY B7010 COVER B7011 ELECTRIC BOX B7012 ELECTRIC BOX COVER B7016 MOTOR B7017 SCREW B7018 SET SCREW B7019 SCREW B7020 NUT B7021 SCREW B7022 WASHER B7023 CAP SCREW B7024 SCREW B7025 OIL BOX B7026 CAP SCREW B7027 NUT B7028 SCREW B7029 WASHER B7030 SCREW 4 21

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23 GUARING DISTRIBUTION DRAWING REF. NO. PART NO. DESCRIPTION Q TY 1 38B7021 CONNECT PEDESTAL B7032 GUIDE WAY SEAT B7033 SPLASH GUARD B7034 SPLASH GUARD B7035 COVER B7036 RIGHT PROTCTION ENCLOSURE B7037 GUIDE WAY SEAT B7038 RIGHT PROTECTION DOOR B7039 LEFT PROTECTION DOOR B7040 LEFT PROTECTION ENCLOSURE B7041 DOOR B7042 DOOR B7043 ALGOL BOX ARM B7044 PLATE B7045 LAGOL BOX B7046 COVER B7047 COVER B7048 COVER B7049 PROTECTION CHAIN 2 23

24 STEADY REST AND FOLLOW REST 24

25 STEADY REST AND FOLLOW REST REF. NO. PART NO. DESCRIPTION Q TY 1 38B9001 CASTING B9002 CASTING B9003 SHAFT B9004 SPLASH GUARD B9005 COLLAR B9006 HANDLE B9007 SHAFT B9008 SCREW B9009 HANDLE B9010 SHAFT B9011 SET SCREW B9012 SET SCREW B9013 PIN B9014 PIN B9015 CASTING B9016 SCREW B9017 SHAFT B9018 CAP SCREW B9019 CAM SHAFT B9018 SCREW B9019 NUT 1 25

HEADSTOCK (CASTNG & CONTROLS)

HEADSTOCK (CASTNG & CONTROLS) REF.NO. PART NO. DESCRIPTION Q'TY 1 VE2101 HEADSTOCK CASTING 1 2 VE2134 HEADSTOCK COVER 1 3 VE2116 SHAFT 1 4 VE2117 GEAR 1 5 VE2118 WASHER 1 6 VE2119 SHAFT 1 7 VE2120 GEAR