Key Figures of Oy SteelDone Group Ltd

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Domenic Bridges
6 years ago
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1 Key Figures of Oy SteelDone Group Ltd PREMISES AND WORKSHOPS Functions - Design - Project management - Prefabrication - Forming - Machining and welding - Heat treatment - Hardening - Installation and assembling - Foundry - Surface treatment and painting - Mobile cranes - Maintenance - Logistics Main figures - 10 workshops in Raahe, Ii, Turenki, Tampere and Tarnowskie Góry (Poland) - Total floor area: m2 - Lifting capacity: max 100 t - Maximum lifting height: 11 m - Door opening by width x height up to: 12 x 11 m - Mobile Cranes up to 70 ton PERSONNEL IN METAL INDUSTRY Qualified Welders Personnel in assembly work Personnel in Machining Design Engineers amount Total in Metal Industry FLAME AND PLASMA GANTRY CUTTERS Amount and type 6 CNC-controlled automates: EKo, Messer, Burny, Bystronic Cutting process: maximum cutting thickness for carbon steel Gas: mm Plasma: mm Laser: 20 mm Table size, mm Width mm Length mm MECHANICAL (GUILLOTINE) SHEARS Amount and type Working width, mm Cutting thickness S355, mm 2 units;

2 PLATE BENDING MACHINES Amount/ Size of the work piece: Plate thickness for S355-steel: 9 pcs 3- or 4 roller machines Working width up to 4500 mm Minimum diameter mm Width 3500 mm: up to 65 mm Width 2000 mm: up to 145 mm HYDRAULIC PRESS BRAKES Amount / Press power Width of the work piece, mm 4 units: - Ursviken, Jaromet, Aliko ton OTHER PRESSING AND FORMING EQUIPMENT Operation Dimensions: 6 Hydraulic presses - Forming of plates and metal components Groove rolling machine (Roundo) Pressing power, ton Ø mm, s 8-15 mm Number of workshop and assembly presses SUBMERGED ARC WELDING STATIONS 3/6 Amount / 10 Column and boom + roller bed Several turning tables Main dimensions for the work piece: - Length, mm - Diameter, mm - Weight (load for roller bed), ton L D W up to 40 ton Other information - Power A AC/DC Multiwire

3 OTHER WELDING EQUIPMENT There are great variety of beveling equipment, tractors, semi-automatic track quides welding systems, personal welding units and turning tables. FOUNDRIES Foundry Materials Weigh range Dimensions TEVO, Turenki NiAl Bronze (Cu3) 50 ton TEVO LOKOMO, Tampere Miilucast, Raahe C- Mn Steels Stainless Steels Stainless Steels Hard Steels 30 ton 5 ton HEAT TREATMENT OVENS AND EQUIPMENT Inside dimensions: length x width x height, mm Power, Kw /Max. operation temperature, C Hardening line x kw Temda 1500 x 1500 x kw / 650 Own design 4100 x 2200 x kw / 950 Gas oven 9000 x 3500 x Celsius VERTICAL MACHINING CENTERS Table movement area: - Longitudinal (x) - Transverse (y) - Vertical (z) Loading capacity (weight of the work piece), kg Power max, kw Yang eagle 1000 CNC 1000x500x Fadal VMC x762x ,8

4 VERTICAL MILLING GANTRY Working area - Longitudinal movement, mm - Width of gantry, mm - Transverse movement of headstock, mm - Heigth (working thickness), mm KOLB KBNP x 5600 x 4600 x 3850 VERTICAL BORING AND MILLING MACHINES Main dimensions, mm: - Boring diameter for steel x - Distance between spindle and column x - Distance between spindle and pedestal, mm Boring unit 100 x 2500 Bergonzi TR40 50 x 1000 x units 50 x Milling units 1125 x 340 x /6 HORIZONTAL BORING MACHINING Below is listed our main boring machines. Numbers of smaller ones are suitable for smaller pieces. Working area - Transverse movement (z) - Longitudinal movement (x) - Vertical movement (y) Loading capacity, kg Juaristi MDR x 8000 x Skoda W x 7000 x Giddings 1200 x 4350 x Pegard 160, 2 units 2000 x 3500 x Scharmann WFT 1100 x x ,5 160 Scharmann WF x x Wotan B130S 1750 x 2000 x ,5 TOS WHQ x 3500 x

5 CNC-LATHES Amount/ Size of the work piece: - Length (Distance between centers), mm - Diameter, mm 2 units (Miilukangas) x Haas SL x VERTICAL TURNING LATHES Amount Size of the work piece: Loading capacity, kg - Maximum Diameter, mm - Maximum height max, mm - Kolomna x HCH units x TURNING LATHES Amount/ Size of the work piece: - Length (Distance between centers), mm - Diameter, mm 15 units x ,5 45 SURFACE TREATMENT Several different premises for shot blasting and painting purposes up to 300 m 2. MEASURING EQUIPMENT Operation Dimensions and other information Mora Easy-Laser Coordinate measuring equipment Lining, straightness, flatness 2340x1800x1200 / 9000 kg

6 OTHER EQUIPMENT There is also a number of smaller equipment such as: - Saws - Welding equipment - Variety of assembling equipment - Measuring equipment - Testing equipment - Grinding and welding robots - Balancing equipment - Washing Equipment - Analyzers

Personnel in Machining

Personnel in Machining LIST OF EQUIPMENT PREMISES AND WORKSHOPS Functions - Design and engineering - Project management - Quality and HSE assurance - Thermal shape and precision cutting - Edge preparation and bevelling - Bending