QUALITY CONTROL 3D MODELING

Transcription

1 PRECISION CNC MACHINING DESIGN & DEVELOPMENT QUALITY CONTROL 3D MODELING 6435 Highway 411 South P.O. Box 130 Greenback, TN USA Telephone: +1(865) Fax: +1(865) Website:

2 DATA AND CAPACITY LIST DATE ESTABLISHED: JULY 1977 EMPLOYEES: 35 AS OF December 1, 2018 FACILITY SIZE (SQ. FT. BY DEPARTMENT) DESIGN ENGINEERING 3,000 FABRICATION 6,000 MACHINING 15,000 ASSEMBLY 10,000 STANDARDS IN USE ENGINEERING DOCUMENTATION MIL-T ANSI Y14.5M ORGANIZATIONS AWARDED MEMBERSHIPS SME -INTERNATIONAL SOCIETY OF MANUFACTURING ENGINEERS SAE -INTERNATIONAL SOCIETY OF AUTOMOTIVE ENGINEERS ASM -AMERICAN SOCIETY OF MATERIALS FMA -INTERNATIONAL FABRICATORS & MANUFACTURERS ASSOCIATION BABA -BRITISH AMERICAN BUSINESS ASSOCIATION TCCI -TENNESSEE CHAMBER OF COMMERCE AND INDUSTRY IOD -INSTITUTE OF DIRECTORS

3 MACHINE SHOP MAZAK QUICKTURN 20 MAX. SWING 20 OVER BED 39 BETWEEN CENTER CNC QUICKTURNS MAZAK QUICKTURN 20 PLUS MAX. SWING Ø17.3 X MAX CUTTING LENGTH

4 MACHINE SHOP MAZAK QUICKTURN 350 MAX. SWING Ø26 MAX. CUTTING LENGTH 60

5 MACHINE SHOP MAZAK A16 MEGA TURN MAX. SWING 80 MAX CUTTING Ø69 MAX WORKSPACE HEIGHT 72 2 PALLET CHAMBER VERTICAL TURNING

6 MACHINE SHOP MAZAK AJV X 35.5 TABLE MAZAK AJV 35/ X 68.5 TABLE 4th AXIS SWING 18 MAZAK V-515/ X 51 TABLE 4th AXIS SWING 18 CNC MILLING

7 MACHINE SHOP MAZAK FH-1080 MAX. WORKPIECE SIZE Ø63 X 59 HEIGHT X 64.6 TRAVEL Y TRAVEL Z TRAVEL 2 PALLET CHANGERS CNC MILLING

8 MACHINE SHOP MAZAK Integrex i-300s 5-AXIS Multi-Tasking Machine with live Sub-Spindle Maximum Swing: Maximum Machining Diameter: Maximum Bar Work Capacity: 3.2 Maximum Machining Length: 59.8 Main Chuck Spindle Size: 10 CNC MILLING & TURNING

9 GENERAL SERVICES DEBURRING & SURFACE FINISHERS ROTO FINISH VIBRATORY BOWL DEBURRING 14 cu. Ft. DRILLING KITCHEN & WALKER (VERTICAL) 6 0 GEAR CUTTING BARBER COLEMAN GEAR HOBBER 20 diameter 36 FW with DRO GRINDING JONES & SHIPMAN UNIVERSAL 10 diameter 27B/C with I.D. attachment KEYWAYING BUTLER 3 09 Table 14 Stroke METAL SAWS RECORD VERTICAL 68 Face Height AMADA AUTOMATIC 10 Diameter Maximum

10 CONVENTIONAL MILLING & TURNING CONVENTIONAL MILLING ALIANT 12 X 42 Table with 3 axis D.R. O. G & L HORIZONTAL 5 SPINDLE 60 X 120 Table OSO COMPUTER CONTROLED MILLING MACHINE 64 Vert Travel Right Angle Head Phillips DRO.0005 RES Outboard Support Assorted 10 Boring Spindles 16 Rotary Table 52 Rotary Table Table width - 320mm Table length mm Longitude motion - 720mm Vertical motion - 420mm CONVENTIONAL TURNING ROMI/BRIDGEPORT 18 diameter bed 4-0 between Centers 10 Over Cross Slide with D.R.O. POREBA 32.5 diameter over bed 10-0 B/C 28.5 Cross Side TOOL POST GRINDING/BORING EQUIP to 8 deep WEBSTER & BENNETT (HYD. TRACER) 54 diameter X 38 FW with D.R.O. WEBSTER & BENNETT VERTICAL BORER 80 diameter X 76 FW with D.R.O.

11 CONVENTIONAL MILLING & TURNING XYZ X3000C CNC LATHE Swing over bed mm Swing over crosslide - 750mm Dist. between centers mm 40 HP

12 MARKING AND ENGRAVING MARKING AND ENGRAVING ENGRAVING Ability Systems portable 3 axis Engraving unit. 12 X 18 X 1 using HPGL files. METAL ETCHING Metal etching system for various Ferrous and non-ferrous metals

13 EDM MACHINING EDM MACHINE (CHARMILLES ROBOFIL 500) INDEPENDENT OFFLINE PROGRAMMING CAPABILITY USING ESPRIT SOFTWARE. FIXED TABLE/FIVE AXIS. 30 TAPER OVER A HEIGHT OF AXIS PROGRAMMABLE FROM EDM MACHINE ( CHARMILLES ROBOFIL 690 ) INDEPENDENT OFFLINE PROGRAMMING CAPABILITY USING ESPRE SOFTWARE. FIXED TABLE / FIVE AXIS. MAX. PART DIM X 39.4 X 15.7 REMOTE ALARM, REMOTE MONITORING, AND LAN NETWORKING, CAPABILITY EDM MACHINING

14 Tooling & Mold Repair Department Tooling Repair: First Stage Radial/Rotary/Array Style Drums Belt & Tread Drums Shaping Drums Transfer Rings Band Appliers Band Building Drums Tread Winding Drums Rewinding Drums Assist Onsite Customer TBM Repairs/Upgrades/Alignments Customer Mold Repair: Spray Welding and Re-Machining Segments Steam Jackets REPAIR DEPARTMENT

15 FABRICATION CNC FLAME CUTTING UNION CARBIDE MAGIC EYE MACHINE Maximum Length = 10, -0 WITH BURNY 2.5 CNC CONTROL Maximum Width = 6 0 Maximum Thickness =8 PLATE ROLLING MACHINE HYDRAULIC FACCIN PLATE 4 ROLL - ROLLING MACHINE Minimum Diameter =13.75 Maximum Diameter as required Maximum Width = Maximum Thickness 2 FEATURES: Tilting Top Roll Digital Readout Section Rolls Cone Rolling Facility HEAT TREATMENT ELECTRA STRESS RELIEVE 5 Cube 1300 F Maximum Temperature With program cycle With hard copy of time to cycle PRECISION QUINCY ELECTRIC FURNACE 3 0 Cube 1300 F Maximum ELECTRIC TOOLING OVEN 18 X Maximum

16 MECHANICAL STRESS RELIEVE & WELD CONDITIONER 2-BONAL INC. MET-A-LAX VIBRATORY STRESS RELIEVING SYSTEM (MAX. 50,000 LBS.) HYDRAULIC PRESS JET FRAME TYPE 60 Tons METAL SPRAYING METALIZATION 400 Amp Arch Spray WELDING ELECTRIC ARC (STICK) 250 Amp ELECTRIC GAS MIG 450 Amp MIG WELDER 450 Amp TIG ALUMINUM WELDER 450 Amp MISCELLANEOUS CYCLO BLAST CABINET 48 X 24 X 24

17 MATERIAL HANDLING TOW MOTOR 3 Ton OVERHEAD CRANE 1 Ton OVERHEAD CRANE 5 Ton OVERHEAD CRANE 5 Ton OVERHEAD CRANE 10 Ton

18 METROLOGY LAB WESTERN ENVIRONMENTAL CLIMATE CONTROLLED METROLOGY LAB CONTROL SET POINTS 68 F STABILITY THROUGHOUT +/-1 F NORMAL RELATIVE HUMIDITY 38% CONTAMINATION LEVELS CLASS 100,000 MAX. FILTER EFFICIENCY 95% PRESSURIZATION MAX. PERSONNEL (3) LAB MATERIAL HANDLING EQUIPMENT (3) TON JIG CRANE (3) TON LIFT TABLE METROLOGY EQUIPMENT BROWN & SHARPE EXCEL COORDINATE MEASURING MACHINE WORK CAPACITY (MEASURING RANGE) X 65 (59 ) Y (78.7 ) Z 43.3 (39.4 )

19 QUALITY CONTROL METROLOGY LAB

20 METROLOGY LAB BROWN AND SHARPE REFLEX MEASURING TABLE 24 X 18 MEASURING HEIGHT 7.5 QUALITY CONTROL

21 ENGINEERING MAJOR SOFTWARE SYSTEMS IN USE: MECHANICALDESKTOP D-AUTOCAD D-INVENTOR 2019 OFFICE 2013 FEA-NASTRAN 2019 MICROSOFT PROJECTS AUTOVIEW (AUTOCAD VIEWER CAM-HSM 2019 CAM-ESPRIT 2019 SOLUTIONWARE PC-DMIS BOBCAD TRUEVIEW DWF VIEWER DGW TRUEVIEW JOB BOSS DESIGN & DEVELOPMENT 3D MODELING

22 MANUFACTURED PARTS PRECISION