BTI inc. ISO CNC Contract MFG Services Div. OVER SQ FT OF MANUFACTURING AREA

Transcription

1 CNC Contract MFG Services Div. Specialized in Long & Short runs 3 & 4 Axis, 3D Machining CNC Machining CNC Turning Precision Sheet Metal Fabrication & Welding Certified OVER SQ FT OF MANUFACTURING AREA

2 Job Shop & CNC Machining Contract Services Job Shop Contract Machining Division Info BTI Inc has been in the machining & metal working trade since We specialize in structural fabrication and CNC machining using the latest technology, such as CNC twin turret lathes with live tooling attachments. Our CNC milling machines are capable of producing 3 & 4 axis parts with great precision. We use the latest CNC programming software from SURFCAM VELOCITY 4.0 CAD/CAM and SolidWorks We have a fully equipped manufacturing facility that can accommodate jobs from small parts to large structural projects. Our staff is skilled at converting your sketch, drawing, or plan into a quality machined part. Building Relationships BTI, Inc. has placed great emphasis on building mutually beneficial customer relationships. We offer our clients a complete service, including all phases of manufacturing from prototypes to production. Our team understands that in order to succeed as your valuable supplier, we need to deliver the highest quality parts on time and at a reasonable cost. In an effort to lower costs, outsourcing becomes an attractive option for companies striving to bring their product to market with maximum profit.

3 BTI inc. CEL CE EBRAT ING 40 YEARS OF EXCELLEN Job Shop Contracting Structural assemblies Specialize in Short runs CNC Machining CNC Turning Precision Sheet Metal Fabrication Design Services Mold Making & Design Prototyping Experienced in tool & die and parts making Epoxy & Powder Coat finishes Certified Welding Services: Repair & Modifying MIG, TIG Mig, Tig - Aluminum welding Load Testing Tension and Compression up to 120,000 LBS

4 WE WILL BUILD FROM YOUR ENGINEERED DRAWINGS Competent Cad/Cam Tool Designing for the aerospace and commercial industries, ranging from prototypes to sophisticated tooling. Specialists in all types of weld fixtures, lifting devices and machine tools. Also short and long run production of machined parts. Short runs are our specialty. CAM SYSTEMS: Surfcam Velocity 4.0 w/nc verify. The latest versions of Solid Modeling & Designing System: Solid Works 2012 All systems are the latest versions of Windows 7 & XP WE ARE EXPERIENCED IN WORKING WITH THESE TYPES OF MATERIALS: A-36, 1018, 1020, Mild Steel 1144 Stress Proof; 4130, 4140, 4142, 4340 Chromoly 303, 304, 316, 321, 416, 17-4, 15-5 Stainless Steel 625, 718 Inconel Hastaloy 6AL4V Titanium 2024, 5052, 6061-T6, 7075-T6 Aluminum A2, D2, W1, O1 Tool Steel Copper, Cast Iron, 360 Brass Teflon, Nylon, Derin, PVC, Neoprene, Acrylic & Lexan.

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6 (2) HAAS VF-2 Vertical Machining Center The Haas VF-2 vertical machining center has 30" x 16" x 20" (762 x 406 x 508 mm) xyz travels. The Haas VF-2 is a rugged, small-footprint VMC that yields reliability and accuracy in a smallframed machine. The VF-2 has a 40-taper cartridge spindle driven by a 20 hp vector Dual-Drive (Y- Delta) motor. The VF-2 produces either 75 ft-lb of torque at a low 1400 rpm, or 250 ft-lb at 450 rpm with the optional 2-speed gearbox -- and will also run up to 7500 rpm in 1.2 seconds for finishing aluminum. (1) HAAS VF-3 Vertical Machining Center The Haas VF-3 vertical machining center has 40" x 20" x 25" (1016 x 508 x 635 mm) xyz travels. The Haas VF-3 is a rugged, medium-sized VMC that yields full reliability and accuracy in a moderately-sized machine. The VF-3 has a 40-taper cartridge spindle driven by a 20 hp vector Dual-Drive (Y-Delta) motor. The VF-3 produces either 75 ft-lb of torque at a low 1400 rpm, or 250 ft-lb at 450 rpm with the optional 2-speed gearbox -- and will also run up to 7500 rpm in 1.2 seconds for finishing aluminum. (3) HAAS VF-4 Vertical Machining Center The Haas VF-4 vertical machining center has 50" x 20" x 25" (1270 x 508 x 635 mm) xyz travels. The Haas VF-4 is a rugged, medium-sized VMC that yields full reliability and accuracy in a moderately-sized machine. The VF-4 has a 40-taper cartridge spindle driven by a 20 hp vector Dual-Drive (Y-Delta) motor. The VF-4 produces either 75 ft-lb of torque at a low 1400 rpm, or 250 ft-lb at 450 rpm with the optional 2-speed gearbox -- and will also run up to 7500 rpm in 1.2 seconds for finishing aluminum.

7 (1) NV5000α1B/40 Mori Seiki Vertical Machining Center Machine specifications Item NNV5000α1B/40 Travel X-axis travel <longitudinal movement of table> 1,020 mm (40.2 in.) Y-axis travel <cross movement of saddle> 510 mm (20.1 in.) Z-axis travel <vertical movement of spindle head> 510 mm (20.1 in.) Table Working surface 1, mm ( in.) Table loading capacity 1,200 kg (2,640 lb.) (1) NL2500MC/700 Mori Seiki Max. turning diameter 356 mm (14.0 in.) Capacity Standard turning diameter Max. turning length 275 mm (10.8 in.) 705 mm (27.7 in.)

8 (2) HAAS VF-9 Vertical Machining Center The Haas VF-9 vertical machining center has 84" x 40" x 30" (2134 x 1016 x 762 mm) xyz travels. The Haas VF-9 is a rugged, large VMC that yields reliability and accuracy in a large-framed machine. The VF-9 has a 40-taper cartridge spindle driven by a 20 hp vector Dual-Drive (Y- Delta) motor. The VF-9 produces either 75 ft-lb of torque at a low 1400 rpm, or 250 ft-lb at 450 rpm with the optional 2-speed gearbox -- and will also run up to 7500 rpm in 1.2 seconds for finishing aluminum. (1) ZL-203S Synchronous Machining/Dual-process CNC Lathe Max. turning diameter Standard turning diameter Turret 1: 390 mm (15.3 in.) Turret 2: 294 mm (11.5 in.) 202 mm (7.9 in.) <Max. workpiece dia. for carrying: 168 mm (6.6 in.)> Capacity Max. turning length 424 mm (16.6 in.)

9 Sheet metal Equipment Amada Vipros 255 Turret Punch Amada HDS 8025 CNC Press Brake

10 HAAS TL-3 HAAS TL-3B

11 INSPECTION Measuring Equipment: CMM Inspection Instrument 2006 Mititoyo - Model No. CRT-A C9106 Range: 34 x38 x22 Surface Tables: (1) 4ft x 5ft, Grade "A" pink granite (1) 3ft x 4ft "tool room grade" Micrometers, gages, test indicators, dynamometer, coating thickness tester and other instruments required for accuracy in tolerances.

12 CONVENTIONAL MACHINE SHOP EQUIPMENT Lathes With digital readouts are excellent for high tolerance, low cost operations. (1) Cadillac 21x60" w/digital (1) Wacheon 21x60" w/digital General Use Arbors and Presses (3) Mills with Power feed with digital displays. (1) 1989 Bridgeport Vertical Mill, with 9" x 42" table, X=12", Y=30" (1) 2012 Ganesh Vertical Mill 10x50 w/newall readout (1) 1991 Webb Vertical Mill 10x50 w/analam readout Metal Cutting Production sawing with close tolerances. (2) HYD-MECH V-18APC Heavy-Duty Band Saw Cap. 18 x 20 Digital Tilt Frame Square: 18" x 20", Round: 18", Round 45 : 13" 6 cant 90 : 18", 6 cant 45 : 12 (1) Esab V Plasma Cutter Welders: (1) Lincoln V-300 PRO, Flux core Welder for aluminum and steel (1) Miller Millermatic 250, Wire, Mig Welder (1) Linde 225, Wire, Mig Welder (1) Lincoln S500, Wire, Mig Welder for Aluminum (1) Lincoln DC600, Wire Mig Welder (1) Lincoln Square Wave 350, TIG & Stick Welder (1) Lincoln S375, Precision Tig CAD/CAM Svstems. Including: Surfcam 4th Axis Plus" w/nc verify, multi- surface machining, lathe package (2) Seats SolidWorks 2012 Plus design software FabriWIN 2012 Sheet Metal Punching software