QuadMetalworks is an ISO 9001:2000 compliant machine shop located in Sussex, Wis. Our fabrication shop is located in West Allis, Wis.
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1 Our Promise: A Better Solution QuadMetalworks, established in 1983, is your one-stop source for state-of-the-art custom machining, metal fabrication and painting needs. We continually invest in people and technology because we are passionate about achieving solutions to your manufacturing challenges. QuadMetalworks is an ISO 9001:2000 compliant machine shop located in Sussex, Wis. Our fabrication shop is located in West Allis, Wis. Machining Our machine shop specializes in medium- to high-volume milling jobs and offers quick turn-around on low-volume jobs and prototype machining. We run our Flexible Manufacturing System (FMS) lights-out overnight and weekends with operator-free machining, saving you time and money. Fabrication The fab shop can fabricate parts both small and large, and specializes in heavy burning, structural steel, stainless and aluminum weldments. Our state-certified welders are some of the best in the business. Paint Our paint booth uses Sherwin-Williams wet paint to give your product the look you need. We offer a plastic bead blast booth and an iron phosphate wash booth to ensure your product will look its best. We can paint items up to 25' x 10' x 10'. With 25 years of painting experience, we can match any paint color and finish you need. Services We partner with numerous outside services for laser cutting, heat treating, grinding and plating to provide one-stop sourcing for your parts. Programming The QuadMetalworks programming department, utilizing Pro/Engineer CAD, Pro/NC CAM and Vericut applications, provides our CNC machine tools with leading-edge support and maximum efficiency. Quality Our quality department inspection program monitors customer requirements for conformity from first piece inspection through in-process and final inspection for all production parts. We can provide inspection documentation when required, such as First Article Inspection or Initial Sample Inspection reports for production approval. As a division of Quad/Graphics, QuadMetalworks is your strong partner with the backing to invest in the best people and equipment to serve your needs. With more than 20 years experience in the industry, we guarantee your satisfaction.
2 Gantry Mill Okuma MCM-B-25E Our gantry mill allows us to machine more robust products with its large work envelope. With five-sided machining capability and a 50-tool magazine capacity, the gantry mill gives us the ability to better serve industry s heavier equipment needs. Horizontal milling of a small frame Milled side frame for a QTI folder Single spindle five-sided machining capability with five-degree indexing 192" (X) x 125" (Y) x 31" (Z) x 39" (W) vertical work envelope 163" (X) x 96" (Y) x 31" (Z) x 39" (W) horizontal work envelope Two 149" x 76" tables with automatic pallet changer 50-position tool changer 30 HP motor Spindle probing for part set-up and inspection
3 FMS (Flexible Manufacturing System) Our Flexible Manufacturing System is equipped with 2 Okuma MA-50 Horizontal Machining Centers and a 48-pallet storage and shuttle system. The system gives us the ability to run 24 hours, seven days a week with nights and weekends operator-free. The Flexible Manufacturing System Tombstone with finished parts Fastems 48-pallet storage and shuttle system Two load stations capable of running 24/7 lights-out Two Okuma MA-50HB horizontal machining centers with: - 27" (X) x 31" (Y) x 27" (Z) work envelopes - 500mm x 500mm pallet changers with one-degree indexing - 12,000 RPM, 27 HP motors position tool changers each - Probing for tool setting and tool breakage detection
4 Apollo HGS 4-head high-speed burn table Our burn table can cut up to four items at a time and up to 12" thick material. It s controlled by a Burny 2 controller, and our Pro/E software can accommodate any programming need. Burny II controller Burning 1/2" cage tongues Cutting area 8' x 20' Oxygen and propane mixture can burn up to 12" thick Accuracy.015" within 6'
5 Paint Booth The paint booth has been in operation for over 20 years and can paint any color or texture needed. We can accommodate product up to 25' x 10' x 10'. Painting in progress Quad/Graphics logo with automotive paint Wet paint process using Sherwin-Williams paint 20' x 45' paint booth 27' x 34' iron phosphate power wash station 21' x 34' plastic bead blasting booth
6 OTHER EQUIPMENT CNC Machine Tools: Lathes: Milling Machines: Band Saws: Surface Grinder: Deburring: MPMM single head plasma/ flame cutting system: Shears: Press Brakes: Welders: Daewoo DMV 400 CNC vertical machining center Haas VF2 CNC vertical machining center Atlas 4B-VSCNC-40 CNC bed mill Mori-Seiki SL-25 CNC turning center Fryer EasyTurn CNC lathe 20" dia. x 50" B.C. (between centers) (4) Clausing/Colchester engine lathes with up to 21" dia. x 120" length capacity (4) Bridgeport-style knee mills with ProtoTrak capability 12" DoAll C-305 horizontal band saw with automatic bar feed 12" Peerless HB 1212A horizontal band saw with automatic bar feed (2) 12" Marvel vertical band saws with 45-degree miter capabilities up to 12" Harig 618 automatic with 6" x 18" capacity Rotec vibratory parts tumbler Cutting area 9.5' x 30' Max. material thickness 1" plasma, 2" burning Accuracy.30" within 6' Cincinnati.375" x 12' Hydraulic shear Accurshear.25" x 10' Hydraulic shear Cincinnati 175-ton 12' brake Cincinnati 90-ton 10' brake 20 DC Miller MIG welders throughout the shop 4 Miller TIG welders 2 Miller aluminum welders All fabricators are fully state-certified for structural welding steel All our fabricators also weld stainless and aluminum Ross Byrum, Quad/Graphics QuadMetalworks N64 W23110 Main Street Sussex, WI tel: cell: ross.byrum@qg.com
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