El Dorado Molds, Inc.

Transcription

1 El Dorado Molds, Inc Facility and Equipment List Building Information: A total facility area of 93,800 sq. feet is shared with our sister company, Northern California Injection Molding. El Dorado Molds occupies 23,250 sq. feet of this space. The Tool Room facility has air conditioning and climate control throughout, to enable us to hold close tolerance machining operations. Facility power provides 480 volts with an 800 amp capacity. Computer Systems: A well maintained local network of 26 workstations and 7 servers with supportive peripheral hardware. Company and customer data is backed up nightly and stored at secure off-site locations. Primary software applications for management, engineering and machining include: IQMS ERP database system, integrated with our sister company, N.C.I.M. Sage 100 accounting database JobBoss shop scheduling and job management database Siemens NX CAD systems for engineering and tool design Kubotek KeyCreator CAD systems for shop design and detailing Mastercam CNC programming software for 3D machining, graphite and hard-milling applications Mastercam Wire-EDM programming software Microsoft Office application suites, including Exchange and Sharepoint services

2 Electrical Discharge Machining Equipment: (1) Charmilles Robofil 2020 Wire-EDM with complete computerization and automatic threading (1) Charmilles Robofil S.I. (Surface Integrity) Wire-EDM with complete computerization and automatic threading (1) Charmilles Roboform 200 with complete computerization and 40 cartridge tool changer (1) Charmilles Roboform FO 350s with Micro Technology, complete computerization and 80 cartridge tool changer (1) Charmilles Roboform FO 350ms with Micro Technology, complete computerization and 80 cartridge tool changer (1) Charmilles Roboform 20 with complete computerization (1) Charmilles Drill 20 Hole Burner with programmable hole pattern capabilities EDM Auxiliary Equipment: (7) Erowa system air chucks (1) Erowa Stainless Steel air chuck (1,400) Erowa electrode holders CNC Robotic Cell: (1) Mikron HSM 400 high speed (hard) milling machine with a 42,000 rpm spindle, laser tool presetter, 168 tool-changer magazine, capable of graphite electrode machining and soft and hard materials. (1) Mikron HSM 600 high speed (hard) milling machine with 24,000 RPM spindle, Renishaw digitizing probe, laser tool presetter and 30 tool-changer magazine. (1) Erowa Robot installed in-between the Mikron 400 and 600 with two magazine racks with a total of 172 pallet stations. The robot has a maximum load capability of 280lbs. CNC Machining Centers: (1) DMG MORI NHX 4000 high precision/high speed 4-Axis horizontal milling center with automated table, loading station, dual tombstone system with 8 work holding faces; 120 cartridge tool-changer magazine. (1) Makino V33i high speed (hard) milling machine with 30,000 RPM spindle and 25 tool magazine. (1) BostoMatic # machining Center with 40,000 RPM spindle, 20 tool magazine, Renishaw digitizing probe.

3 Grinding Equipment: (1) Okamoto ACC 16/32 DX automatic surface grinder with D.R.O. (2) Mitsui 6/18 surface grinder with D.R.O. (1) Okamoto 6/12 linear surface grinder with D.R.O. (2) Okamoto 6/18 linear surface grinder with D.R.O. (1) Mitsui 8/18 surface grinder (1) Harig 6/12 surface grinder (1) Deckel tool and cutter grinder (1) Baldor carbide grinder (1) 6" pedestal grinder (1) 8" pedestal grinder (7) Torit dust collectors Vertical Milling Centers: (2) Bridgeports with EZ TRAK CNC controls (2) Bridgeports with ACU-RITE III digital readouts Honing Equipment: (1) Sunnen model MBB-1660 honing machine Drilling Equipment: Lathe: (1) Tominaga RH-1300 radial drill press with a Bergonzi tilt table (1) Leblond Makino lathe with Newall digital readouts Optical Equipment: Saw: (1) Mitutoyo PH350 optical comparator (1) Mitutoyo Series 176 toolmaker microscope (1) Olympus SMZ-1B zoom stereoscope (1) Nikon high power stereoscope (3) Fostec fiber optic high intensity lights (1) Kalamazoo H9AW horizontal band saw (1) Delta , 14" vertical band saw

4 Polishing Equipment: (1) Gesswein Ultramax ultrasonic polisher (1) Nakanishi Sheenus Neo ultrasonic polisher (1) DME Ultra Form ultrasonic polisher (1) Heavy Duty Di-Profiler with Foredom cable drive (2) NSK 65,000rpm pencil grinders Inspection Equipment: Shared access to NCIM s completely equipped, climate controlled quality laboratory. Calibrated precision measuring instruments able to maintain the highest level of tooling inspection standards. (1) Brown & Sharpe Global Classic 555 CMM machine with 24 granite table (1) Mitutoyo QV 606 PRO 3D vision measuring machine with full touch probe option. Measuring capability 24 x 24 x 10. CMM capability with touch probe option (1) Dorsey Benchmark 16H optical comparator, programmable with X, Y digital readouts (1) Surface analyzer for measuring surface finish (1) Starrett 8" x 36" x 48" surface plate (20) Mojave bench style surface plates (1) Collins table style surface plate 8" x 48" x 60" (1) Mojave 6 x 24 x 36 surface plate (6) Mitutoyo precision gage block sets (2) Mitutoyo ceramic A-grade gage block sets (10) Precision sine plates (30) Interapid.0001/in. dial indicators with stands (4) Inspection B-blocks (8) Drop indicators /in. &.001/in. with stands (1) Large micrometer set 0-12 inches (4) Inspection quality sine bars (2) Mitutoyo height gages (6) Precision angle plates (2) gage pin set (4) Mitutoyo height monitor 0-18"

5 Accessory Equipment: (5) Hermann Schmidt 5" magnetic sine plate (2) Hermann Schmidt optical radius dresser (2) Hermann Schmidt squaring block (2) Harig precision spin fixture (2) Harig precision spin fixture - motorized (1) Harig magnetic face plate (1) 6" rotary table (1) 14" rotary table (1) 10" x 15" tilt table (6) 6" Kurt precision milling vises (1) 10" Kurt angle lock vise (2) Criterion boring heads (3) Toolmaster vises (1) Big Joe lift cart (1) Infa-Blast glass beader (1) Lift truck (6) 2,500 lb. capacity 42" x 60" custom die carts (1) Toyota 5,000 lb. fork lift (1) A-frame and chain hoist, 2200 lb. capacity Overhead Crane: (1) Demag free-standing single bridge, 2 Ton crane system Air Compressors: Chiller: (1) Kaeser SFC 30ST Sigma 197 cfm variable speed screw type compressor (1) Kaeser SFC 30T Sigma 197 cfm variable speed screw type compressor (1) Kaeser 400 gallon compressed air tank (1) Advantage M1-15ARC 15 Ton Chiller with remote outdoor air cooled condenser

6 Welding Room Equipment: (1) Miller Synchrowave 250 TIG welder (1) Weld Logic PulsArc micro TIG Welder (1) Diamond Ground Piranha II tungsten electrode grinder (1) SZM high power micro-welding stereoscope with 0.5x WD 165 UV filter and AmScope CCTV video camera accessory (1) Fostec fiber optic high intensity light (1) GRS ball vise (1) Thermo Scientific Type 2200 pre-heating hot plate (1) Crest CP 2600-D ultrasonic parts cleaner, 7 gallon capacity (1) Comco Micro Blaster MB dual media, 50 micron bead blaster