Capabilities: CNC Milling, Turning, Wire EDM & Swiss Turning
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1 Capabilities: CNC Milling, Turning, Wire EDM & Swiss Turning CNC MILL/TURN MACHINES: (3) Mori-Seki NT 3200SZM/1000, 9 axis Turn/Mill Center, 5,000 RPM spindle and 40 tool A.T.C., one 12 station turret, all live tools, 23.6 max machining dia., 42 max machining length, 23.6 swing, 2.6 spindle through hole with LNS Quick Servo S3 barfeed. Mori-Seki NT 3150 SZM/1000, 9 axis Turn/Mill Center, 5,000 RPM spindle and 40 tool A.T.C., one 12 station turret, all live tools, 23.6 max machining dia., 42 max machining length, 23.6 swing, 2.0 spindle through hole with LNS Quick Servo S3 barfeed. (2) DMG-Mori Seiki NZX1500STY3, 12 axis Turn/Mill Centers, 5,000 RPM main and sub-spindles, 3-16 station turrets, all with 12,000 RPM live tooling. Turret 1 & 3 travels are X 8.3, Y 4.3 and Z Turret 2 travels are X 8.3, Y 4.3 and Z spindle through hole with LNS Quick Servo S3 bar feed. Scale feedback on all linear axis. In machine measurement system, parts ejector and part conveyor. (2) DMG-Mori Seiki NTX1000 Gen II, 9 axis Turn/Mill Centers, 6,000 RPM main and sub-spindles, 20,000 RPM rotary tool spindle and 76 tool ATC magazine. Max swing Spindle through hole is 2.0 with LNS Quick Servo S3 bar feed. Scale feedback on all linear axis. In machine measurement system, parts ejector and part conveyor. (2) DMG-Mori Seiki NTX1000 SZM, 9 axis Turn/Mill Centers, 6,000 RPM main and sub-spindles, 12,000 RPM rotary tool spindle and 76 tool ATC magazine. Spindle through hole 2.0 with LNS Quick Servo S3 bar feed. In machine measuring system, parts ejector and conveyor. (2) DMG-Mori Seiki NT1000 SZM, 9 axis Turn/Mill Centers, 6,000 RPM main and sub-spindles, 12,000 RPM rotary tool spindle and 40 tool ATC magazine.
2 Spindle through hole 2.0 with LNS Quick Servo S3 bar feed. In machine measuring system, parts ejector and conveyor. (2) Chiron FZ12MT 8 axis Mill/Turn Center, 24,000 RPM spindle with 48 tool magazine, lathe spindle 4,500 RPM with 2.5 through hole, Travels: X 25.5, Y 12.6, and Z 14.1, Full 5 axis, high speed machining capabilities. Matsuura MX520 5-axis CNC Vertical Milling Center with 20,000 RPM spindle and 60 tool ATC magazine. Travels are: X 24.80, Y 22.0, and Z Linear and rotary axis are equipped scale feedback, along with Renishaw in machine measuring system. This cell includes a Fanuc Robot, parts cabinet, and parts cleaning station. (3) Charmilles Technologies Robofil 440cc, CNC Wire EDM. Travel 21.6" x 13.77" x 15.75" wire diameters, Auto threading, auto start, with System 3-R Workmaster Robot and Expandable 144 station pallet storage system. (3) Charmilles Technologies Robofil 240cc, CNC Wire EDM. Travel 13.8" x 8.66" x 8.66" wire diameters, Auto threading, auto start, with System 3-R Workmaster Robot and Expandable 144 station pallet storage system. Charmilles Technologies Robofil 240cc, CNC Wire EDM. Travel 13.8" x 8.66" x 8.66" wire diameters, Auto threading, auto start. Charmilles Technologies Cut 200Sp, CNC Wire EDM. Travel 13.8" x 8.66" x 8.66" wire diameters, Auto threading, auto start. Okamoto 6.18B manual surface grinder (3) Rego Fix powrgrip PGU6100 precision tool holder clamping system. (2) Zeiss Dura-Max shop hardened CMM s Zeiss Contura CMM (6) Keyance fully automated vision inspection systems
3 (12) Brown & Sharp Global 575 CMM with PH10M/TP200 probe auto probe change system. MANUAL LATHES: (3) Hardinge chuckers. (2) Hardinge hand screws. Hardinge high-precision toolroom lathe. Tudor Engine lathe: 15" swing, 41" between centers. MANUAL MILLING MACHINES: 3) Bridgeport milling machines with digital readouts. DEBURRING EQUIPMENT: ROI video direct microscope 200X. Q1-250 Lite scope. (3) Mantis scopes, 2X - 6X. Methods Deep Etch part marking system. AirbrasiveJet Blaster KII. 3) 18" Dia. vibrating tumblers. 12" Dia. portable tumbler. Hammond 6 axis CNC robotic polishing cell, complete with ABB model I.R.B robot, 2 model CFD-60 variable speed dual wheel finishing heads,beadblastingcapability, and 2palletpart load/unload system.
4 (2) Empire Pro-finish PF-2636 blast cabinets. Zero BNP 30-4 blast & peen cabinet. State-of-the-art electric and air powered deburring equipment. (2)ToretDownflow oval 1 series dust collectors, (1) model DFO 2-8, (1) model DFO 2-4 (4) Variable speed polishing units. Mass Finishing Inertia Tumbler, with 2 cubic foot capacity. Amada 36" wide sanding machine. (7) Hardinge HSL polishing lathes. (7) Twister speed lathes. (3) Portable Buffers/DustCollectoro GRINDING EQUIPMENT: ANCA GX7, 5axisCNC Tool Cutter Grinder 9,000 RPM, 7stationautomatic wheel changer, i-view software and camera, and 3D CIMulator software. Myford between-center grinder, 9" between center, 5.0" swing dia. Chevalier 10" x 20" automatic surface grinder. Boyer Schultz 6"x 12" surface grinder. Model 1803 Sunnen production hone, power stroking, dia. 1 HP. 10" length. Cincinnatimonosettool and cutter grinder.
5 K.O. Lee BA 960 tool and cutter grinder. SUPPORT EQUIPMENT: Marvel 15A power saw, 12" x 16" full-automatic. Grob 24" Vertical Band Saw EFD 1000 XL dispensing unit for assembly adhesives. Parlec 240 tool pre-setter. Parsetter975 Tool Pre-setter with Parle Vision Plus Rego FixpowRgrip PGU6100 precision tool holder clamping system. (3) Cribmaster Tool Box master tool dispensing machines complete with slave units attached. CLEANING EQUIPMENT: Ameriwater IRO-1D reverse osmosis water treatment system capable of 2,300 G.P.D generating USP quality water, complete with carbon filtration, D.I polish, and ozone generator. Forward Technology PA-2024-WSRDD 5 station robotic part cleaning system, complete with RO/UV 10 GPMpyrogen free DI water system Crest Ultrasonic PCS station Robotic parts cleaning system. (2) Lewis 20" x 18" x 20" ultrasonic tanks. (2) Branson 10" x 12" x 10" ultrasonic tanks Branson 12" x 16" x 10" ultrasonic tank
6 OFFICE SOFTWARE: Epicor ERP, networked to all office computers company-wide. I.Q.S. Quality Management System QC -calc SPC software Pro-ENGINEER, CAD software networked to all engineering workstations. CADKEY, CAD software available for all engineering workstations. MSE (Machine Shop Estimating) quoting software. Mastercam, CAM programming software. Part maker, CAM programming software Veri-cut programming verification software Cimworks DNC, CNC communication software. EDI (Electronic Data Interchange) currently being utilized with customers. Company-wide , and Internet utilization. Inspection Facilities List AUTOMATED SPC EQUIPMENT: A wide range of SPC OD micrometers. 0-6" SPC OD depth micrometers. SPC Mitutoyo pitch micrometers. SPC 0-6" calipers. SPC drop indicators.
7 SPC combination bore gages. SPC Beta Laser Z-Mike. SPC Pratt-Whitney Model C calibrating supermike. SPC Mahr Bench Micrometers. SPC Hi_Cal 300 Height Gage. INSPECTION EQUIPMENT: Coordinate Measuring Machines, including, Brown & Sharp and Zeiss. (12) Brown & Sharp Global 575 CMM with PH10M/TP200 probe auto probe change system. (2) Brown & Sharp Mistral 775 CMM with Renishaw PH 10T probe with auto probe change system. (1) Brown &Sharp One 775 CMM with Renishaw PH 10T probe with auto probe change system. (2) Zeiss Duramax CMM with Vast XXT probe with auto probe change system. (1) Zeiss Contura G2 CMM with RDS-CAA IMT 321 Vast XXT probe with auto probe change system. Smart Scopes (5) Keyence IM Series Smart Scope. (3) Vertex Micro-Vu 251 UC Smart Scope. (1) OGP Avant Zip video measuring system with touch probe and rotary axis. XRF Analyzer. Scherr-Tumico optical comparator, 30".
8 Mitutoyo comparator. Starrett 24 optical comparator, X capability. Olympus scopes, 10x - 40x. Metro-Cad scopes, 10x/22. Mahr/Federal profilometer. Mitutoyo hardness tester. Master gage block sets. Western Air Gaging Micro IIi with air gaging probes. Starrett Model 716 Test indicator Calibrator Calipers OD Micrometers. Pitch Micrometers. Pin Micrometers. Groove Micrometers. Blade Micrometers. Pressure Micrometers. V-anvil Micrometers. Flange Micrometers. Thickness Gages. Oditest Indicators.
9 Diatest Bore Gages. Hawkeye Borescopes. Torque Wrenches in nm, in/lbs., and ft./lbs. TorqueLab torque wrench calibrator for nm and in./lbs. torque wrenches.
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