SII Precision Parts. Equipment. Planned investments

Transcription

1 SII Precision Parts Equipment (October 2018) - 8 x CNC milling machines - 9 x CNC turning machines - 1 x coordinate measuring machine - 1 x optical measuring machine - 2 x automatic bandsaws - 1 x laser inscription device - 1 x glass bead blasting system Planned investments (in 2018/2019) - 2 x CNC milling machines - 2 x CNC turning machines

2 CNC milling Grob G550 Febuary, 2011 One machine in operation! Grob G550 x y z Axes; five-axis processing centre 800 mm 950 mm mm Axis control Speed (x-, y-, z-axes) Double tool magazine Simultaneous five-axis processing A axis 240, B axis / 50 / 80 m/min 2 x 30 HSK100 tools Precision (x-, y-, z-axes) Positioning precision 0,006 mm (ISO 230-2:2006) Repeatability / positioning < 0,003 Chip-to-chip time according to VDI 2852 [s] 4,1 / 3,0 refers to speed (U/min) to n = max Swivel/round table Table diameter 770 mm Interference diameter 900 mm Integrated cooling system Drive spindle Control up to 80 bar min-1; 262/340 Nm; 45KW drive power Siemens 840D SL

3 CNC milling MTCut UE110-5A January, 2014 Two machines in operation! MTCut UE110-5A x y z Axes; five-axis processing centre mm 610 mm 610 mm Axes control Simultaneous five-axis processing A axes +30/-120, B axis 360 Positioning precision A 0,001 x 150 B 0,001 x 360 Vertical table spindle nose Horizontal table spindle nose Round table Machine table Rapid traverse (x-, y-, z-axes) Tool magazine Drive spindle mm mm ø 610 mm 1100 x 610 mm 36 / 36 / 24 m/min 40 tools with HSK min-1; 262/340 Nm; 29KW drive power Control ITNC 530

4 CNC milling MTCut V110TH Febuary, 2013 Three machines in operation! MTCut V110TH x y z Axes; 3+1-axis processing centre mm 610 mm 610 mm Axes control Table spindle nose Machine table Rapid traverse (x-, y-, z-axes) Tool magazine Change time Drive spindle Simultaneous four-axis processing A axis 360, mm 1250 x 610 mm 36 / 36 / 24 m/min 30 Tools with SK40 1,5 sec min-1; 256 Nm; 24KW drive power Control ITNC 530

5 CNC milling Kunzmann BA1000 Febuary, 2006 One machine in operation! Kunzmann BA1000 x y z Axes; 3+1-axis processing centre mm 620 mm 610 mm Axes control Rapid traverse (x-, y-, z-axes) Table spindle nose Tool magazine Tool changing time Drive spindle Machine table Simultaneous four-axis processing A axis 360, 30 / 30 / 24 m/min mm 32 tools with SK40 3 sec min-1; 190/130 Nm; 19KW drive power 1,200 x 610 mm Control ITNC 530

6 CNC milling Deckel FP4-60T Febuary, 2002 One machine in operation! Deckel FP4-60T x y z Axes; Three-axis processing centre 600 mm 500 mm 450 mm Axes control Table Tool magazine Drive spindle Three-axis processing mm 24 tools with SK min-1; 10 kw Control Dialogue 11

7 CNC turning DMG CTX 420L March, 2008 One machine in operation! DMG CTX 420L Centre distance Clamping diameter Spindle opening 680 mm 300 mm 65 mm Turning diameter max. Vertical path (y) Horizontal path (z) Drive power (40 / 100 % ED) Max. torque (40 / 100 % ED) Main spindle speed Rapid traverse (x-, y-, z-axes) 300 mm ± 40 mm 635 mm 37 / 25 kw (AC) 390 / 270 Nm U/min 60 / 15 / 45 m/min Number of tool stations 12 Drive power of power tools Torque of power tools Max. speed of power tools Control 12,2 kw 27 Nm U/min Sinumerik 840 D Shopturn

8 CNC turning DMG CTX 210 (used) March 2018 One machine in operation! DMG CTX 210 Centre distance Clamping diameter Spindle opening 350 mm 200 mm 55 mm Turning diameterr max. Vertical path (y) Horizontal path (z) Drive power (40 / 100 % ED) Max. torque (40 / 100 % ED) Main spindle speed Rapid traverse (x-, y-, z-axes) 200 mm ± 40 mm 350 mm 37 / 25 kw (AC) 390 / 270 Nm U/min 60 / 15 / 45 m/min Number of tool station 12 Drive power of power tools Torque of power tools Max. speed of power tools Control 12,2 kw 27 Nm U/min Fanuc

9 CNC turning MTCut T25Y/T25FSY January, 2015/18 Two machines in operation! MTCut T25Y/T25FSY Centre distance Clamping diameter Spindle opening 558 mm 250 mm 65 mm Turning diameter max. Vertical path (y) Horizontal path (z) Drive power (40 / 100 % ED) Max. torque (40 / 100 % ED) Main spindle speed Rapid traverse (x-, y-, z- axes) 250 mm ± 55 mm 620 mm 27 / 19 kw (AC) 2700 / 190 Nm U/min 40 / 15 / 45 m/min Number of tool stations 12 Drive power of power tools Torque of power tools Max. speed of power tools Control 9,5 kw 24 Nm U/min Sinumerik 840 D Shopturn

10 CNC turning Doosan Lynx 220LMA January 2016/17/18 Three machines in operation! Doosan Lynx 220LMA Centre distance Clamping diameter Spindle opening 290 mm 250 mm 51 mm Turning diameter max. Vertical path (y) Horizontal path (z) 250 mm 175 mm 330 mm C-axis 360 Main spindle speed Rapid traverse (x-, y-, z-axes) U/min 36/ 36 m/min Number of tool stations 12 Tool holder Control 24- times tool revolver with BMT Simens S828D sl

11 CNC turning Spinner TTC January 2017 Two machines in operation! Spinner TTC Centre distance Clamping diameter Spindle opening 300 mm 250 mm 130 / 210 mm Swing diameter max. Turning diameter max. Turning length max Driveway (x/y) Horizontal path (z) Main spindle speed Rapid traverse (x-, y-, z-axes) 300 mm 250 mm 500 mm x: 180 mm y: +40 / -40 mm 600 mm U/min 15/24 m/min Number of tool stations 12/16 Tool holder VDI 25 / BMT 45

12 Measurement technology DuraMax December, 2015 One machine in operation! DuraMax x-axis y-axis z-axis Max. measurement range 500 mm 500 mm 500 mm Operating mode Measuring head carrier Measuring head Basic-Software Max. allowable tool mass Measurement system resolution Max. allowable tool mass Dimensions working range Height with base frame Height without base frame to measurement to VAST XXT to crossbeam motorized/cnc fixed VAST XXT ZEISS Mess-Software CALYPSO Basic 100 kg 0,2 μm 100 kg 905 mm 230 mm 160 mm 660 mm 503 mm

13 Measurement technology Keyence IM-7020 February 2017 One machine in operation! Keyence IM-7020 x-axis y-axis z-axis Max. measurement range: image-based measurement Max. measurement range: light sensor measurement 200 mm 200 mm (4 x R50) 90 mm 90 mm 30 mm Image sensor S7W-CMOS, 1, 6,6 Megapixel Display resolution Measurement system resolution Max. allowable tool mass 0,1 μm 0,2 μm 5 kg Image-based measurement Repeatability (without/with measuring Standard ±1 μm / ±2 μm table displacement) Precision ±0,5 μm / ±1,5 μm Measurement accuracy (without/with Standard ±5 μm / (7 + 0,02I μm) measuring table displacement) Precision ±2 μm / (4 + 0,02I μm) Light sensor measurement Diameter of the light sensor ø 3 mm Contact force 0,015 N Repeatability ±2 μm + 5 Measurement accuracy ±(8 + 0,02 l) μm

14 Cutting Bandsägeautomat MEBA 260 AP February 2017 Two machines in operation! MEBA 260 AP Ø Cutting range mm 300 x 260 mm Saw band Max. allowable tool mass 3700 x 27 x 0,9 mm max. 250 kg/m

15 SII Precision Parts GmbH Valentin-Heider-Str Augsburg Germany Phone: Fax: