Schletter Solar Mounting Systems. Components Overview 2014/15

Transcription

1 Schletter Solar Mounting Systems Components Overview 2014/15

2 Table of contents Components overview Scan this QR code with your smart phone to receive this document in PDF format Our company is certified in accordance with: TÜV Rheinland CERT: ISO 9001:2008 ISO 14001:2004 ISO 50001:2011 Manufacturer qualification in accordance with: DIN : class E EG certification in accordance with: DIN EN /3 EXC3 DIN EN ISO :2006 Comprehensive quality requirements regarding welding operations Manufacturer qualification in accordance with: DIN 2303 Q2 BK1 DIN EN Certification level CL1 Manufacturer qualification in accordance with: DIN V class C TC KLEBEN Adhesive bonding specialists in accordance with DIN , class A1 Many systems also have a general technical approval. Accreditations and certification can be be referenced on the internet at: Schletter app Scan this QR code with your smart phone to receive the Schletter app QR code reader Quick form-filling with auto-complete facility on Schletter pages Delivery status of your orders with Schletter Upload of contact QR codes into your smart phone address book 2

3 Fastening elements from page // 05 Roof hooks Page // 06 Corrugated roof fastening Page // 16 Sheet metal roof fastening Page // 18 FixE / FixT Page // 24 Module clamps from page // 29 for framed modules Page // 30 for unframed modules Page // 32 Standard rails and accessories from page // 37 Rail series 05 Page // 38 System-specific components from page // 43 Lay-in system Page // 44 Plandach5 Page // 47 FixZ-7 / FixZ-15 Page // 48 Flat roof systems from page // 51 Supports and accessories Page // 54 Special rails from page // 61 Rail series DN Page // 62 Large projects from page // 67 Accessories from page // 71 Fasteners Page // 72 Cable guidance, other Page // 78 3

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5 Fastening elements FASTENING ELEMENTS Our fastening elements: Roof hooks Fastening to corrugated roofs Fastening to sheet metal roofs FixE / FixT 5

6 Roof hooks Fastening elements Please scan this QR code to get access to our complete range of products from this sector. a b c d e g material thickness h material thickness Overview - Roof hooks Dimensional drawing to the charts f Wood screws, hexagon nuts (M10x25 mm) and flange nuts must be ordered separately! Also available in black on request! Assembly diagram Roof hooks for low snow loads and normal wind loads Quality high-grade steel Welded Symmetric bar arrangement Roof hook Eco G a b c d e f g h mm KlickTop Roof hook Eco G KlickTop a b c d e f g h mm KlickTop Roof hook Eco V KlickTop Roof hooks for heavier snow loads and higher wind loads Quality high-grade steel Welded Symmetric bar arrangement Various sizes available for improved rear airing Roof hook Eco S 135 (normal height 135 mm) a b c d e f g h mm KlickTop Roof hook Eco S 135 KlickTop Roof hook Eco S 165 (special height 165 mm) a b c d e f g h mm KlickTop Roof hook Eco S 165 KlickTop 6

7 Fastening elements a b c d e f g h mm KlickTop Roof hook Eco SV KlickTop Special designs of the roof hook Eco S Roof hook Eco S mm For low battens a = 35mm Roof hook Eco S mm KlickTop For low battens a = 35mm Roof hook Eco S 135 Bar 130 For large tile formats b = 130mm Roof hook for particularly heavy snow loads Quality high-grade steel Welded Symmetric bar arrangement Roof hook VaMax a b c d e f g h mm KlickTop Roof hook VaMax KlickTop a b c d e f g h mm Roof hook Universal Quality high-grade steel Variable bar arrangement Middle bar can be set in three different positions Roof hook Universal (Frankfurter pantile or interlocking tile) a b c d e f g h mm KlickTop Roof hook Universal KlickTop 7

8 Roof hooks Fastening elements i b c a Dimensional drawing to the charts d e f g material thickness h material thickness Roof hooks Rapid 2+ VA-quality Welded Symmetric bar arrangement Pre-assembled Roof hook Rapid a b c d e f g h i mm Comparable to: Eco S , , Roof hook Rapid 2+ 45V a b c d e f g h i mm Like , but for vertical rail mounting Comparable to: Eco S , , Roof hook Rapid a b c d e f g h i mm Like , but 35 mm / 1.38 inch leg height for low battens Comparable to: Eco S Roof hook Rapid a b c d e f g h i mm Like , but 55 mm / 2.17 inch leg height for high battens or large tile formats Roof hook Rapid 2+ Universal a b c d e f g h i mm Comparable to: Universal Roof hook Rapid 2+ Max a b c d e f g h i mm Like , but with 35x8 mm /1.38x0.31 inch bar height for heavy snow loads Comparable to: VaMax , , ,

9 Fastening elements Roof hook Rapid 2+ Max 150 a b c d e f g h i mm As for , but with extended bar (size b) for big tile formats Comparable to: VaMax , , , Roof hook Rapid 2+ MaxV a b c d e f g h i mm As for , but for vertical rail mounting Comparable to: VaMax , , , Roof hooks Rapid 2L Roof hook kit for system roofs made up of insulating roof elements Roof hook Rapid 2L a b c d e f g h i mm Roof hook Rapid 2L kit (incl. board and screws) Roof hook Rapid 2+ Slate Quick and easy assembly Suitable for many types of shingles Covering plate with elastic connection apron Direct transmission of load into the roof rafters Roof hook Rapid 2+ Slate 75 kit for slate overlappings up to 75 mm Roof hook Rapid 2+ Slate 125 kit for slate overlappings up to 125 mm 9

10 Roof hooks Fastening elements Alu-Tile substitute tile made of aluminium Replaces a complete roof tile. Particularly suited for areas with high snow loads, incl. system hook with Rapid top piece. Comparison list (sorted by tile manufacturer) Braas / Monier Item number Aluminium untreated Item number Red 2 Frankfurter pantile Alu-Tile sheet metal substitute tile H+V type000 kit Alu-Tile RED H+V type000 kit Taunus pantile Alu-Tile sheet metal substitute tile H+V type000 kit Alu-Tile RED H+V type000 kit Harzer pantile Alu-Tile sheet metal substitute tile H+V type000 kit Alu-Tile RED H+V type000 kit Double-S tile Alu-Tile sheet metal substitute tile H+V type000 kit Alu-Tile RED H+V type000 kit Topas 11V (Batten distance: not less than 330 mm!) Alu-Tile sheet metal substitute tile H+V type 009 kit Alu-Tile RED H+V type009 kit Topas 13V Alu-Tile sheet metal substitute tile H+V type 009 kit Alu-Tile RED H+V type009 kit Tegalit Alu-Tile sheet metal substitute tile H+V type 014 kit Alu-Tile RED H+V type014 kit Harzer pantile 7 (BIG) Alu-Tile sheet metal substitute tile H+V type017 kit Alu-Tile RED H+V type017 kit Hainstädter Rubin 11V Alu-Tile sheet metal substitute tile H+V type026 kit Alu-Tile RED H+V type026 kit Heisterholzer Rubin 11V Alu-Tile sheet metal substitute tile H+V type026 kit Alu-Tile RED H+V type026 kit Turmalin Alu-Tile sheet metal substitute tile H+V type028 kit Alu-Tile RED H+V type028 kit Bramac Classic Alu-Tile sheet metal substitute tile H+V type000 kit Alu-Tile RED H+V type000 kit Ceda Mareno / Asimmetrica Alu-Tile sheet metal substitute tile H+V type000 kit Alu-Tile RED H+V type000 kit Creaton Rustico interlocking tile Alu-Tile sheet metal substitute tile H+V type001 kit Alu-Tile RED H+V type001 kit Domino Alu-Tile sheet metal substitute tile H+V type003 kit Alu-Tile RED H+V type003 kit MZ Alu-Tile sheet metal substitute tile H+V type005 kit Alu-Tile RED H+V type005 kit Gratus Alu-Tile sheet metal substitute tile H+V type007 kit Alu-Tile RED H+V type007 kit Ratio Alu-Tile sheet metal substitute tile H+V type 009 kit Alu-Tile RED H+V type009 kit Magnum Alu-Tile sheet metal substitute tile H+V type016 kit Alu-Tile RED H+V type016 kit Rapido Alu-Tile sheet metal substitute tile H+V type 019 kit Alu-Tile RED H+V type 019 kit Premion Alu-Tile sheet metal substitute tile H+V type20 kit Alu-Tile RED H+V type020 kit Futura Alu-Tile sheet metal substitute tile H+V type20 kit Alu-Tile RED H+V type020 kit Harmonie Alu-Tile sheet metal substitute tile H+V type024 kit Alu-Tile RED H+V type024 kit Maxima Alu-Tile sheet metal substitute tile H+V type025 kit Alu-Tile RED H+V type025 kit Ergoldsbacher Interlocking tile Alu-Tile sheet metal substitute tile H+V type002 kit Alu-Tile RED H+V type002 kit Large interlocking tile Alu-Tile sheet metal substitute tile H+V type003 kit Alu-Tile RED H+V type003 kit Erlus E Alu-Tile sheet metal substitute tile H+V type004 kit Alu-Tile RED H+V type004 kit Erlus E58 S Alu-Tile sheet metal substitute tile H+V type004 kit Alu-Tile RED H+V type004 kit Erlus large interlocking tile XXL Alu-Tile sheet metal substitute tile H+V type006 kit Alu-Tile RED H+V type006 kit Erlus retro-style pantile XXL Alu-Tile sheet metal substitute tile H+V type006 kit Alu-Tile RED H+V type006 kit Erlus Karat Alu-Tile sheet metal substitute tile H+V type008 kit Alu-Tile RED H+V type008 kit Erlus E58 plus Alu-Tile sheet metal substitute tile H+V type013 kit Alu-Tile RED H+V type013 kit Erlus Linea Alu-Tile sheet metal substitute tile H+V type015 kit Alu-Tile RED H+V type015 kit Forma Alu-Tile sheet metal substitute tile H+V type022 kit Alu-Tile RED H+V type022 kit Eternit Heidelberg Alu-Tile sheet metal substitute tile H+V type000 kit Alu-Tile RED H+V type000 kit Göteborg Alu-Tile sheet metal substitute tile H+V type000 kit Alu-Tile RED H+V type000 kit Jungmeier Interlocking tile Alu-Tile sheet metal substitute tile H+V type002 kit Alu-Tile RED H+V type002 kit Koramic Migeon Actua (batten distance: not less than 345mm!) Alu-Tile sheet metal substitute tile H+V type023 kit Alu-Tile RED H+V type023 kit Nelskamp S-pantile Alu-Tile sheet metal substitute tile H+V type000 kit Alu-Tile RED H+V type000 kit Finkenberger pantile Alu-Tile sheet metal substitute tile H+V type010 kit Alu-Tile RED H+V type010 kit Nibra F Alu-Tile sheet metal substitute tile H+V type021 kit Alu-Tile RED H+V type021 kit Rupp Keramik Rubin Alu-Tile sheet metal substitute tile H+V type20 kit Alu-Tile RED H+V type020 kit Swiss manufacture - ZZWancor Swiss Flat interlocking tile Jura Alu-Tile sheet metal substitute tile H+V type009 kit Alu-Tile RED H+V type009 kit Züricher Ziegelei Istigh Alu-Tile sheet metal substitute tile H+V type009 kit Alu-Tile RED H+V type009 kit Flat interlocking tile Fama Alu-Tile sheet metal substitute tile H+V type009 kit Alu-Tile RED H+V type009 kit Pantile Pada Alu-Tile sheet metal substitute tile H+V type011 kit Alu-Tile RED H+V type011 kit Swiss manufacture - Istighofener Swiss Double interlock 425 x 250 mm Alu-Tile sheet metal substitute tile H+V type012 kit Alu-Tile RED H+V type012 kit Clay roofing SULM shifting tile Alu-Tile sheet metal substitute H+V tile type018 kit Alu-Tile RED H+V type018 kit 10 1 Additional measures: The tiles must be slightly modified! Please refer to our supplementary documents to the mounting instruction. Price adjusted! 2 Sheet metal substitute tile with lower connection piece in red, system hook made of uncoated aluminium

11 Fastening elements a b Dimensional drawing to the charts c d e f g material thickness h material thickness Biberschwanz (plain tile) roof hook VA-quality Please make sure that the hook design is suitable for the respective roof material Roof hook Biberschwanz (basic) a b c d e f g h mm a b c d e f g h mm mm Biberschwanz high-grade steel fastening kit (Universal) a b c d e f g h mm mm Biberschwanz high-grade steel substitute plate with integrated high-grade steel hook Biberschwanz high-grade steel fastening kit (Universal), colored Like , but with a color-coated substitute plate RAL 7016 (anthracite grey) RAL 8004 (copper brown) RAL 8011 (nut brown) RAL 8012 (red brown) RAL 9005 (deep black) 385 mm 180 mm Biberschwanz galv. fastening kit (Universal) a b c d e f g h mm Biberschwanz galvanized substitute plate with integrated high-grade steel type of fastening! Biberschwanz copper fastening kit (Universal) Biberschwanz copper substitute plate with integrated high-grade 11

12 Roof hooks Fastening elements SlatePlan to be fastened with hanger bolts SlatePlan can be used on shingle roofing, e.g. of bitumen, fibre-cement or slate for connecting hanger bolt systems. Accessories: See Corrugated Roof Fastening SlatePlan with seal 270x200x0.5 mm SlatePlan with seal 370x200x0.5 mm SlatePlan with seal 580x200x0.5 mm Roof hooks for metal tiles (for example Prefa) High-grade steel quality No plate The optimum mounting design for a slate roof is determined by the roof pitch! Roof hook Slate (basic) Length Height Width Thickness mm KlickTop Roof hook Slate KlickTop Roof hook Slate V (Vario) Length Height Width Thickness mm Roof hook special design Bitumen Particularly flat hooks Designed particularly for fastening between bitumen tiles Roof hook Bitumen Length Height Width Thickness mm

13 Fastening elements a b c d e g material thickness h material thickness Roof hook special design Tegalit No fastening plate For flat Tegalit tiles Dimensional drawing to the charts f Roof hook Tegalit a b c d e f g h mm Roof hook PP For purlin roofs with pan-tile roofing Due to the purlin pattern, the hooks usually must be combined with a cross rail system Roof hook system PP Purlin Pan a b c d e f g h mm Roof hook Mönch-Nonne (Spanish tile) For special tile designs - Mönch / Nonne Particularly in South European countries a b c d e f g h mm a b c d e f g h mm Design for rafters or concrete 13

14 Roof hooks Fastening elements Roof hook accessories Shim 2mm DN Shim 5 mm DN 8 Distance piece for roof hook mounting (to be applied in pairs) Shim 2mm DN 10 PA plastic Shim 5 mm DN 10 PA plastic Compensating plate for connector M10 (consider screw length, if necessary!) Spacer plate 2 mm EcoG / EcoS / Rapid Standard Spacer plate 5 mm EcoG / EcoS / Rapid Standard Spacer plate 2 mm VaMax / Rapid Max Spacer plate 5 mm VaMax / Rapid Max Distance piece for roof hook mounting Roof hook sealing tape grey TP600 10m Klick Top attachment for roof hooks Application example Designed particularly for special roof hooks which are not available as KlickTop designs. Not suitable for bitumen roof hooks! Application example 34 mm 17 mm Plastic distance tube, custom cut For on-rafter insulation Applicable as a distance piece for on-rafter insulations in combination with extra long bolts Plastic design prevents cold bridges Please specify desired length in your order Screws are to be ordered separately! Please take into account the reduced permissible load per hook! Additional angle bracket Iso07 For roof hook fastening - System Iso07 14

15 Fastening elements Application example ECO90-Angle bracket kit for roof hooks Enables roof-hook mounting on structures with glue-laminated girders. Incl. bolts and nuts for fastening ECO90 angle brackets to the roof hooks. Compatible with all Schletter roof hooks, except: Roof hook Universal Roof hook Universal KlickTop Roof hook Rapid2+ Universal Area of application Fastening of solar and photovoltaic plants to the substructure of tiled roofs. Technical data Material Roof hooks and bolts: Stainless steel Distance pieces, compensating plates, KlickTop and Rapid rail clamping. Aluminium; sheet metal parts: Stainless steel Structural analysis Structural calculation in accordance with current national standards (in Germany DIN1055 and EC1). Structural annex for dimensioning the number of required fastening points, based on structural analysis. Please make sure you observe the structural analysis information for each case. The verification of the adhesive force of the roof to the substructure is not included in the general structural analysis annexes! System prices can be obtained quickly and easily with our auto-calculator! Please visit our website: 15

16 Fastening on corrugated roofs Fastening elements Please scan this QR code to get access to our complete range of products from this sector. Overview of fasteners for corrugated roofs Assembly diagram For corrugated eternit or trapezoidal sheet metal roofs, so-called corrugated roof fastening kits are used, comprising a special hanger bolt with EPDMsealing and a mounting plate. Please note that the thread lengths can deviate form the figures Loose hanger bolts without nuts, M10x160 mm Loose hanger bolts without nuts, M10x200 mm Loose hanger bolts without nuts, M10x250 mm Loose hanger bolts without nuts, M12x200 mm Loose hanger bolts without nuts, M12x250 mm Loose hanger bolts without nuts, M12x300 mm Loose hanger bolts without nuts, M12x350 mm Loose hanger bolts without nuts, M12x400 mm Hanger bolt kit 10x200 assembled M10x200 mm Hanger bolt kit 10x250 assembled M10x250 mm Hanger bolt kit 12x200 assembled M12x200 mm Hanger bolt kit 12x250 assembled M12x250 mm Hanger bolt kit 12x300 assembled M12x300 mm Hanger bolt kit 12x350 assembled M12x350 mm Hanger bolt kit 12x400 assembled M12x400 mm Pre-assembled hanger bolt kit with vulcanized EPDM gasket (UV-resistant) and 3 flange nuts in V4A, assembled Fastening kit for corrugated roofs 10x200 KlickTop M10x200 mm Fastening kit for corrugated roofs 12x200 KlickTop M12x200 mm Fastening kit for corrugated roofs 12x250 KlickTop M12x250 mm Fastening kit for corrugated roofs 12x300 KlickTop M12x300 mm Fastening kit for corrugated roofs 12x400 KlickTop M12x400 mm KlickTop fastening kit for corrugated roofs incl. KlickTop kit, hanger bolt with vulcanized EPDM gasket (UV-resistant) and 3 flange nuts in V4A Fastening kit for corrugated roofs 10x200 M10x200 mm Fastening kit for corrugated roofs 12x200 M12x200 mm Fastening kit for corrugated roofs 12x300 M12x300 mm 16 Fastening kit for corrugated roofs incl. mounting plate, hanger bolt with vulcanized EPDM-seal (UV-resistant) and 3 flange nuts in V4A

17 Fastening elements Twin fastening kit for corrugated roofs 10x200 M10x200 mm Twin-fastening kit for corrugated roofs 12x200 M12x200 mm Twin fastening kit for corrugated roofs 12x300 M12x300 mm Twin fastening kit for corrugated roofs incl. mounting plate, 2 hanger bolts with vulcanized EPDM gaskets (UV-resistant) and 6 flange nuts, suitable for fibre-cement plates or "Berliner Welle" 133 / 177 mm Mounting plate for hanger bolt M10 / M12 for hanger bolts M10 / M12, loose, aluminium 120x60x6 mm Twin mounting plate with hanger bolts M10 / M12 for hanger bolts M10 / M12, loose, aluminium Extra stable design Hat rail 50mm long d11 d11 d11 for hanger bolts M10 (middle hole), loose, aluminium middle hole: 11 mm, outer hole: 11 mm Hat rail 50mm long d11 d13 d11 for hanger bolts M12 (middle hole), loose, aluminium middle hole: 13 mm, outer hole: 11 mm KlickTop attachment for hanger bolt for hanger bolts M10 / M12, loose, aluminium KlickTop attachment for hanger bolt, black anodized for hanger bolts M10/M12, loose, aluminium EPDM seal for hanger bolt M10 / M12 EPDM, UV-resistant Area of application Fastening of solar and photovoltaic plants to the substructure of corrugated eternit roofs or trapezoidal sheet metal roofs. Technical data Material Bolts: High-grade steel Mounting plate / KlickTop attachment: Aluminium Rubber seal: Vulcanized EPDM-seal (UV-resistant) Structural in accordance with current national standards (in Germany calculation DIN1055 and EC1). Appendices for dimensioning the number of required fastening points, based on structural analysis. Please ensure you observe the structural analysis information for each case. Verification for adhesive forces of a roof to the substructure is not included in the respective structural analysis annexes! System prices can be obtained quickly and easily with our Autokalkulator. Please refer to our website: 17

18 Fastening on corrugated roofs Fastening elements Please scan this QR code to get access to our complete range of products from this sector. Overview of clamps for sheet metal roofs For almost every type of application! Assembly diagram Please note: Please limit tightening torque to avoid deformation of the standing seams and to ensure that thermal expansion of the metal sheets is not impeded! Abbreviations AL = Aluminium clamp VA = High-grade steel clamp KK = Klick channel e.g. for KlickTop cross connector KT = with KlickTop connector Rapid = for Rapid module clamps 1 = no general technical approval For KlickTop Seam clamp 503 VA for standing seam roof 1 Please note: With titanium sheeting please verify that the standing seams can withstand loading! Seam clamp 503 AL KK for standing seam roof For KlickTop Seam clamp 510 AL for KalZip and similar for KalZip, Bemo, Monteco Eurorib E500 and similar Seam clamp 510 AL KK for KalZip and similar For KlickTop Seam clamp 520 AL for Zambelli RibRoof465 for Zambelli RibRoof, design 465 and similar Seam clamp 520 VA for Zambelli RibRoof Seam clamp 520 AL KK for Zambelli RibRoof465 For KlickTop Seam clamp 522 AL for Zambelli RibRoof500 for Zambelli RibRoof, design 500 and similar Seam clamp 522 AL KK for Zambelli RibRoof Seam clamp 522 VA for Zambelli RibRoof500 1 For KlickTop Seam clamp 524 AL for Fischer KlipTec for Fischer KlipTec 52/400 and similar Seam clamp 524 AL KK for Fischer KlipTec

19 Fastening elements Seam clamp 525 VA for Domico Domitec for Domico and similar designs Seam clamp 530 VA KT for RiverClack 1 for RiverClack and similar designs Seam clamp 530 VA Rapid for RiverClack 1 for RiverClack and similar designs Seam clamp 540 AL KT for KlipLok 700 HiStrength 1 for KlipLok 700 HiStrength and similar designs Seam clamp 540 AL KT for KlipLok 700 Classic / for KlipLok Classic 700, KlipLok 406 and similar Seam clamp 550 AL KK for Universal 1 for seams of max. 47 mm width and 25 mm height KlickTop-cross connector kit M8 with bolt, Klick inlay and square nut for Klick groove M8 for the mounting of rails to the standing seam clamps using KlickTop Rapid cross connector Completely pre-assembled for Klick channel M8 for cross rail systems 19

20 Fastening on corrugated roofs Fastening elements Trapezoidal clamp Fix 2000 Assembly diagram The universal fastening for trapezoidal sheet metal for steel plate starting from a thickness of 0.55 and aluminum plate starting from a thickness of 0.8 mm; Also available for steel plate and aluminum plate starting from 0.5 mm; Customized production (measurement check list is available for download)! Read the instructions for use carefully! Fix2000 KlickTop incl. 4 self-tapping screws Fix2000 KlickTop with seal Design with glued-in EPDM rubber seal incl. 4 self-tapping screws Fix2000 KlickTop - Metecno G4 Design with glued-in EPDM rubber incl. 4 sheet metal screws Fix2000 KlickTop - Fischer Therm/Fireproof Design with glued-in EPDM rubber incl. 4 sheet metal screws Fix2000 Standard incl. 4 self-tapping screws and 1 screw kit M Fix2000 Standard with seal Design with glued-in EPDM rubber incl. 4 self-tapping screws and 1 screw kit M Fix2000 KlickTop with seal Design with glued-in EPDM seal incl. 4 sheet metal screws and 1 x screw kit M EPDM seal for self-mounted assembly (10 m - Roll, 48 mm wide) Gauging tool for Fix2000 (for measuring out trapezoidal sheet dimensions) 20

21 Fastening elements System VarioFix The universal fastening for trapezoidal sheet metal starting from a thickness of 0.5 mm; Read the instructions for use carefully! SingleFix-V Solo pair kit (2 x SingleFix-V Solo, 4 self-tapping screws) For use with e.g. mounting rail Solo SingleFix-V Solo pair kit - Fischer SingleFix-V Solo mounting kit (2 x SingleFix-V Solo, 4 self-tapping screws rail piece Solo 450 mm) SingleFix-V Solo pair mounting kit - Fischer SingleFix-V Profi pair kit (2 x SingleFix-V Solo, 4 self-tapping screws) For use with e.g. mounting rail Profi SingleFix-V Profi pair kit - Fischer SingleFix 20 pair kit (2 x SingleFix 20, 4 self-tapping screws) for particularly low corrugation crests, min. 20 mm! For use with e.g. mounting rail Solo SingleFix-V 20 mounting kit (2 x SingleFix-V 20, 4 sheet metal screws, Profile piece Solo 450 mm) With particularly low corrugation crests, min. 20mm! SingleFix-HU kit (2 x SingleFix-V Solo, 4 sheet metal screws, SingleFix-HU Profil) SingleFix-HU kit - Fischer SingleFix-HU 20 kit (2 x SingleFix-V 20, 4 sheet metal screws, SingleFix-HU profile) Punched mounting tape 17x0.8 Hole mm - 50 m For connecting individual clamps as a potential connection or for binding the string cabling if mounting rails cannot be deployed 21

22 Fastening on corrugated roofs Fastening elements System ClampFit-H The cost-optimized fastening system for trapezoidal sheet metal made of steel sheet and aluminum sheet starting from a thickness of 0.5 mm; Read the instructions for use carefully! ClampFit-H middle clamp mm kit ClampFit-H middle clamp mm kit ClampFit-H middle clamp mm kit ClampFit-H middle clamp mm kit ClampFit-H end clamp 30 mm kit ClampFit-H end clamp 31 mm kit ClampFit-H end clamp 34 mm kit ClampFit-H end clamp 35 mm kit ClampFit-H end clamp 38 mm kit ClampFit-H end clamp 40 mm kit ClampFit-H end clamp 42 mm kit ClampFit-H end clamp 45 mm kit ClampFit-H end clamp 46 mm kit ClampFit-H end clamp 48 mm kit ClampFit-H end clamp 50 mm kit Fastening component FixPlan The alternative for smooth sheet metal roofs, i.e. with no standing seam to provide a base for fastening (e.g. titanium zinc metal roofs) FixPlan 10x200 KlickTop with hanger bolt 10x FixPlan 12x200 KlickTop with hanger bolt 12x FixPlan 12x200 KlickTop with hanger bolt 12x FixPlan 12x200 with hanger bolt 12x FixPlan 12x300 with hanger bolt 12x FixPlan sealing mat Bituplan additional seal for FixPlan For mounting on bitumen roof coverings 22

23 Fastening elements Area of application For fastening solar plants and PV-plants to sheet metal roofs and bitumen roofs. Important information on structural safety A sufficient holding force of the metal sheet to the substructure is prerequisite when mounting an assembly on the roof cladding. Please note that this verification must be provided by the customer! Sheet metal is particularly prone to stress in elevated plants. Please make sure that there is a sufficient number of fastening points and provide proof of the holding capacity of the roof covering. The verified holding force of the standing seam clamp on the roof can be taken from the respective system structural analysis. Take into account the additional stress at roof edges and in the corner zones, or avoid these areas altogether when planning the plant assembly. The self-weight of the PV plant must be added to the snow load in order to calculate the maximal load incurred on the roof covering. Technical data Material Bolts: Stainless steel Profiles (rails): EN AW 6063 T66 / AlMgSi0.5 Sheet metal components: Stainless steel Structural analysis Structural calculation in accordance with current national standards (in Germany DIN1055 and EC1). Structural analysis annexes for dimensioning the number of required fastening points, based on structural calculations with evidence drawn from tensile tests. Please ensure you observe the structural analysis information for each case. The verification of the adhesive force of the roof to the substructure is not included in the general structural analysis annexes! System prices can be obtained quickly and easily with our Autokalkulator. Please refer to our website: 23

24 FixE and FixT Fastening elements Please scan this QR code to get access to our complete range of products from this sector Applicable sizes Wood Steel FixE/T Size FixE and FixT Overview The innovative fastening solution with steel and wooden purlins. Order to be submitted by means of checklist FixE / FixT only FixE Gr.1 Single fastening kit FixE Gr.2 Twin fastening kit, plate For distance between crests of of 133 and 177 mm, +/- 10 mm Attention! Twin fastening kit for corrugated roofs: Item numbers and info on Page 15 24

25 Fastening elements FixE Gr.3 Twin fastening kit, Top-hat rail Manufacture in accordance with check lists FixT Gr.1 Single fastening kit FixT Gr.2 Twin fastening kit For distance between crests of up to 250 mm up to hanger bolt size M FixT Gr.3 Twin fastening kit For distance between crowns of more than 250 mm 35 mm 25

26 FixE und FixT Fastening elements FixT Gr.4 Quadruple fastening kit For distance between crowns of up to 250 mm FixT Gr.5 Quadruple fastening kit For distance between crests of more than 250 mm 45 mm Area of application Elevation systems such as CompactVario and CompactGrid Important information on structural safety Support elements are adapted to the roof covering in accordance with the check list; the corresponding screws are selected and the distance tube length is determined. The structural dimensioning of the complete construction (roof connections, support plates, elevation) is carried out using a convenient structural analysis program. Technical data Material Structural analysis Bolts: Quality steel , 8 mm for steel purlins, hangerbolts M10 or M12 for wooden purlins. Distance tubes: Alu, diam. 20 mm / 16 mm (only with steel purlins): Concentric EPDM-seal, UV-resistant in steel purlin assemblies. Custom-designed sealing top or rubber for corrugated roofs with wooden purlin assemblies. Sealing collar, EPDM rubber-moulded part, UV-resistant Supporting elements: Top-hat rails: Aluminium; Fastening bracket VA (FixE1) or mounting plate aluminium (FixE2) Structural calculation in accordance with current national standards (in Germany DIN1055 and EC1). a) Roof-parallel mounting: Tables containing the number of fastening points CompactVario 26 System prices can be obtained quickly and easily with our auto-calculator. Please visit our website:

27 Notes Fastening elements 27

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29 Module clamps MODULE CLAMPS Our products from the sector of module clamps: Clamps for framed modules Clamps for unframed modules 29

30 For framed modules Module clamps Please scan this QR code to get access to our complete range of products from this sector. for framed modules Module clamps compatible with most module designs. Alu module end clamps for framed modules Optimum holding force in the critical edge zones of the plant. Assembly diagram Module middle clamps, length 100 mm, clamping depth 3 mm Optimal distribution of clamping pressure along the module frame Gap between modules: approx. 20 mm Module clamps without accessories Anodized in black Frame height mm Compatible socket head screw mm End clamp Middle clamp Earth. mid. clamp End clamp Middle clamp Earth. mid. clamp see screws, bolts and accessories Metal plate for module grounding VA module clamp "claw" (for example for Sanyo module, accessories: M8x35) Middle clamp mm with snow guard Design with a length of 300 mm Design with a length of 300 mm, black anodized 30

31 System Rapid aluminium module clamps 2+ assembled incl. M8 TX screw with serrated flange and anti-friction coating Rapid 2+ Module clamps, Alignment: Vertical anodized in black Module clamps Frame height mm End clamp End clamp Universal Middleclamp Grounding middle clamp End clamp End clamp Universal Middle clamp Grounding Middle clamp Alignment: Horizontal (linear clamping: Clamping wedge turned by 90 )

32 For unframed modules Module clamps Please scan this QR code to get access to our complete range of products from this sector. For unframed modules Laminate Profi, Eco & GS series Assembly diagram For different module thicknesses Note: Please observe tightening torque! (see also: General information on laminate mounting) Laminate Profi series for laminates of thickness of 3-14mm Glass inset: Profi narrow: 11 mm, Profi wide: 15 mm Length: 80 mm, gap between modules approx. 20 mm incl. countersunk head screw and square nut Middle clamp Profi narrow 3-8 mm kit Middle clamp Profi narrow 9-14 mm kit End clamp Profi narrow 3-8 mm kit End clamp Profi narrow 9-14 mm kit Middle clamp Profi wide 3-8 mm kit Middle clamp Profi wide 9-14 mm kit End clamp Profi wide 3-8 mm kit End clamp Profi wide 9-14 mm kit Rubber underlay for laminate mounting This is inserted into the cross beam and prevents sagging of the module. Only used with Profi laminate! 32

33 Eco Laminate series Length of the aluminium clamp: 70 mm, engagement length into the glass: 11 mm, gap between the modules: about 22 mm, (no pressing of the laminates) Uncoated aluminium Black anodized Middle clamp Eco4 Laminate 4 mm kit Module clamps Uncoated aluminium Black anodized End clamp Eco4 Laminate 4 mm kit With accessories M8x20, without click component! Uncoated aluminium Black anodized Middle clamp Eco6 Laminate 6.8 mm kit Uncoated aluminium Black anodized End clamp Eco6 laminate 6.8 mm kit With accessories M8x20, without click component! With manufacturer certification for laminated modules by First Solar Uncoated aluminium Black anodized Middle clamp Eco8 laminate 8 mm Set Uncoated aluminium Black anodized End clamp Eco8 laminate 8 mm kit With accessories M8x20, without click component! Eco clamps also available in customized lengths on request 33

34 For unframed modules Module clamps Rapid Laminate series Length of the aluminium clamp: 80 mm, engagement length into the glass: 10 mm, gap between the modules: about 26 mm, (no pressing of the laminate) Horizontal Vertical Rapid Laminate middle clamp 6.8 mm H direct mounting kit Rapid Laminate middle clamp 6.8 mm H for shim kit Rapid Laminate middle clamp 6.8 mm V direct mounting kit Rapid Laminate middle clamp 6.8 mm V for shim kit Horizontal Vertical Rapid Laminate end clamp 6.8 mm H direct mounting kit Rapid Laminate end clamp 6.8 mm H kit for shim Rapid Laminate end clamp 6.8 mm V direct mounting kit Rapid Laminate end clamp 6.8 mm V for shim kit Horizontal Vertical Rapid Laminate middle clamp 7.3 mm H direct mounting kit Rapid Laminate middle clamp 7.3 mm H for shim kit Rapid Laminate middle clamp 7.3 mm V direct mounting kit Rapid Laminate middle clamp 7.3 mm V for shim kit Horizontal Vertical Rapid Laminate end clamp 7.3 mm H direct mounting kit Rapid Laminate end clamp 7.3 mm H kit for shim kit Rapid Laminate end clamp 7.3 mm V direct mounting kit Rapid Laminate end clamp 7.3 mm V for shim kit Horizontal Vertical Rapid Laminate middle clamp 7.8 mm H direct mounting kit Rapid Laminate middle clamp 7.8 mm H for shim kit Rapid Laminate middle clamp 7.8 mm V direct mounting kit Rapid Laminate middle clamp 7.8 mm V for shim kit Horizontal Vertical Rapid Laminate end clamp 7.8 mm H direct mounting kit Rapid Laminate end clamp 7.8 mm H kit for shim kit Rapid Laminate end clamp 7.8 mm V direct mounting kit Rapid Laminate end clamp 7.8 mm V for shim kit 34

35 Uncoated aluminium Black anodized Shim for Eco module clamp for an enlarged contact surface Shim for Rapid end clamp 80 mm for an enlarged contact surface Module clamps Shim for Rapid Laminate middle clamp for an enlarged contact surface Distance piece for laminate thickness of 4-10 mm Uncoated aluminium Black anodized Safety hook for laminate thickness 6.8 mm Safety hook for laminate thickness 8 mm 35

36 36

37 STANDARD RAILS AND ACCESSORIES Standard rails and accessories Our standard rails and accessories: Rail series 05 37

38 Rail (profile) series 05 Standard rails and accessories Please scan this QR code to get access to our complete range of products from this sector. h b Rail series 05 The rail series 05 for the proven Klick system with compatible accessories. Mount using square nuts, Klicksystem and Rapid2+ Structural analysis charts for cross beams Load determination on the internet: (Download > Solar Mounting Systems > Software & Calculation) Module bearing rail Eco05 Mechanical connection: At the top: Klick groove M8 At the bottom: Screw channel M10 b h 30 mm 30 mm for narrow spans Uncoated aluminium Black anodized Custom cut m m m m Module-bearing rail SoloLight Mechanical connection: At the top: Klick groove M8 At the bottom: Screw channel M10 (Not to be combined with xxx) b h 40 mm 40 mm Uncoated aluminium Black anodized Custom cut m m m m 38

39 Module bearing rail Solo05 Mechanical connection: At the top: Klick groove M8 At the bottom: Screw channel M10 b h 40 mm 40 mm for wider spans Uncoated aluminium Black anodized Custom cut m m m m Module bearing rail Profi05 Mechanical connection: At the top: Klick groove M8 At the bottom: Screw channel M10 b h 40/62 mm 40 mm Standard rails and accessories with cable duct Uncoated aluminium Black anodized Custom cut m m m m Module-bearing rail SoloPlus Mechanical connection: At the top: Klick groove M8 At the bottom: Screw channel M10 b h 40 mm 60 mm Uncoated aluminium Black anodized Custom cut m m m 39

40 Rail (profile) series 05 Standard rails and accessories Module bearing rail ProfiPlus05 Mechanical connection: At the top: Klick groove M8 At the bottom: Screw channel M10 b h 40 mm 60 mm for wider spans Uncoated aluminium Black anodized Custom cut m m m Connector Solo or ProfiPlus, loose Connector Solo or ProfiPlus, pre-assembled Uncoated aluminium Black anodized Connector E Eco, pre-assembled Uncoated aluminium Black anodized Connector E Solo, SoloLight, ProfiPlus, FixZ-7, FixZ-15, pre-assembled Uncoated aluminium Black anodized Connector E Profi, pre-assembled Eco interior connector kit Insertion connector Solo / Profi kit 40 Uncoated aluminium Black anodized KlickTop cross connector M8 With bolt, Klick and square nut for Klicknut M8 for cross rail system GridNorm product sheet Rapid cross connector Completely pre-assembled for Klick channel M8 for cross rail system Product sheet Rapid cross connector

41 Rail cross connector VA plate M10 / M8 Wide plate incl. bolt kit M10 / M8 for special applications Rail cross connector VA plate M10 / M10 Wide plate incl. bolt kit M10 / M10 for special applications Grey Black Plastic end cap Solo Profi05 Available with company logo on request with large volume orders. Standard rails and accessories Ridge connector kit Area of application Parts from all Schletter rail assemblies can be combined for application on pitched or flat roofs, and in open areas as well as with a variety of special systems. Minimize raw materials requirements by selecting a rail from our wide range of products to best fit your custom application! Technical data Material Structural analysis Bolts: High-grade steel ; rails: EN AW 6063 T66 / AlMgSi0.5 Sheet metal components: High-grade steel Structural analysis in accordance with current national standards (in Germany DIN 1055 and EC1). Appendices for dimensioning the number of required fastening points, based on structural analysis. Please ensure you observe the structural analysis information for each case. Verification for adhesive forces of a roof to the substructure is not included in any of the general structural analysis annexes! System prices can be obtained quickly and easily with our auto-calculator. Please refer to our website: 41

42 42

43 SYSTEM- SPECIFIC COMPONENTS System-specific Components Our system-specific components: Lay-in system Plandach5 FixZ-7, FixZ-15 43

44 Lay-in system System-specific components Please scan this QR code to get access to our complete range of products from this sector. h b Lay-in system overview The Schletter lay-in system for roofs Structural analysis charts for cross beams Load determination software on the internet: (Download > Solar Mounting Systems > Software & Calculation) t (top) c (center) Important information b (bottom) Modules with a special frame certification can be mounted in lay-in systems, in so far as the certification is available. The module frame must be designed to withstand larger loads, as the unsupported span is much greater if the modules are mounted vertically. For roof applications Mod-bearing rail RI 1 - b Module height Aluminium untreated Anodized in black Rail length mm Custom cut (w x h = 40 x 75 mm) m mm Custom cut (w x h = 40 x 81 mm) m mm Custom cut (w x h = 40 x 85 mm) m 50 mm Custom cut (w x h = 40 x 89 mm) m Mechanical connection: Screw channel M10 Mod-bearing rail RI 1 - c Module height Uncoated aluminium Anodized in black Rail length mm Custom cut (w x h = 40 x 77 mm) m mm Custom cut (w x h = 40 x 83 mm) m mm Custom cut (w x h = 40 x 87 mm) m 50 mm Custom cut (w x h = 40 x 92 mm) m Mechanical connection: Screw channel M10 44

45 Mod-bearing rail RI 1 - t Module height Uncoated aluminium Anodized in black Rail length mm Custom cut (w x h = 40 x 74 mm) m mm Custom cut (w x h = 40 x 80 mm) m mm Custom cut (w x h = 40 x 84 mm) m 50 mm Custom cut (w x h = 40 x 89 mm) m Mechanical connection: Screw channel M Rail connector, complete, RI 1, with self-drilling screws Uncoated aluminium Anodized in black Covering RI 1-b Covering RI 1-b Covering RI 1-b Covering RI 1-b50 System-specific Components Uncoated aluminium Anodized in black Covering RI 1-c Covering RI 1-c Covering RI 1-c Covering RI 1-c50 Uncoated aluminium Anodized in black Covering RI 1-t Covering RI 1-t Covering RI 1-t Covering RI 1-t Barbed clout nail A Lower spacer for lay-in sytem Upper spacer for lay-in system 45

46 Lay-in system System-specific components OptiBond The bonding technique deployed as an optimal means of connecting largesurface modules, mechanically, to the substructure. For technical reasons, bonding of the OptiBond must be effected by the module manufacturer. Please contact your module manufacturer. Module-bearing rail OptiBond For module height 50 mm Mechanical connection: At the top: OptiBond anchor At the bottom: Screw channel M10 Width Height 40 mm 44 mm Custom cut m m Connector Solo or ProfiPlus, loose Connector Solo or ProfiPlus, pre-assembled loose pre-assembled 46

47 In-roof system System-specific components Please scan this QR code to get access to our complete range of products from this sector. In-roof system overview The Schletter in-roof system Assembly diagram (Plandach5) BiPv 2-11 The BiPv 2-11 in-roof system has been designed for full integration of unframed modules. The system has been certified in France. Product sheet and mounting instructions BiPv 2-11 Plandach 5 Module-bearing profile Plandach5 System-specific Components Uncoated aluminium Black anodized Custom cut m Rubber underlay for the bearing rail of laminate modules laminate modules Anti-slide kit for laminate modules Middle clamp kit for frames up to 40 mm Middle clamp kit for frames up to 52 mm Middle clamp profile 6 m xx xx Frame end clamp compiled for XX mm kit Middle clamp kit for laminates up to 12 mm Middle clamp kit for laminates up to 22 mm End clamps Laminate 6 and 8 mm kit Sealing underlayment form piece For the mounting of the profile (rail) on the roof covering Sealing screw 4.9x35 for wooden substructure Sealing screw 6.5x50 for wooden substructure 47

48 FixZ-7 and FixZ-15 System-specific components Please scan this QR code to get access to our complete range of products from this sector. FixZ-7 and FixZ-15 Overview Basic elevation Assembly diagram Anodized in black on request! FixZ-7 upper system rail Mechanical connection: At the top: Klick groove M8 At the bottom: Screw channel M10 Width Height 40 mm 130 mm Custom cut m m m FixZ-7 lower system rail Mechanical connection: At the top: M8 Klick groove At the bottom: M10 screw duct Width Height 40 mm 51 mm Custom cut m m m Connector E, pre-assembled For application above and below! 48

49 FixZ-15 upper system rail Mechanical connection: At the top: Klick groove M8 At the bottom: Screw channel M10 Width Height 40 mm 262 mm Custom cut m m m FixZ-15 lower system rail 20 Clamping area approx 20% of the module height Mechanical connection At the top: Klick groove M8 At the bottom: Screw channel M10 Width Height 40 mm 76 mm System-specific Components Custom cut m m m FixZ-15 lower system rail 25 Clamping area approx 25% of the module height Mechanical connection: At the top: Klick groove M8 At the bottom: Screw channel M10 Width Height 40 mm 103 mm Custom cut m m m Connector E, pre-assembled For application above and below! Additional connector kit for FixZ-15 above To be screwed to the rail! 49

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51 FLAT ROOF SYSTEMS Our products for solar plants on flat roofs: Supports and accessories Flat roof systems 51

52 a Flat roof systems Flat roof systems Please scan this QR code to get access to our complete range of products from this sector. Flat roof systems Application example Depending on the substructure and the the type of fastening, diagonal bracing can be reasonable for any kind of flat roof fastening system. This bracing can be added by the customer or can be ordered specifically with the system if required! Custom dimensions, elevation angles etc. on request. Mounting beam Base rail Series07 Flex Console Light U Profi U Supports, 30 degrees other angles available on request c d b Flat roof support Eco U12 (30 degrees, alu, bolted) 07 series Module height a b c d approx mm 965 mm 841 mm 530 mm 360 mm approx mm 1195 mm 995 mm 850 mm 600 mm approx mm 1445 mm 1390 mm 960 mm 690 mm Flat roof support Light U (30 degrees, alu, bolted) 07 series Module height a b c d approx mm 965 mm 841 mm 530 mm 360 mm approx mm 1195 mm 995 mm 850 mm 600 mm approx mm 1445 mm 1390 mm 960 mm 690 mm Flat roof support Light U (30 degrees, alu, bolted) Flex Console Module height a b c d approx mm 965 mm 841 mm 530 mm 360 mm approx mm 1195 mm 995 mm 850 mm 600 mm approx mm 1445 mm 1390 mm 960 mm 690 mm Flat roof support Profi U (30 degrees, alu, bolted) 07 series Module height a b c d approx mm 1445 mm 1390 mm 960 mm 690 mm approx mm 1815 mm 1800 mm mm 52

53 Status Änderungen DATUM Name DATUM Name Gezeichnet Peter.Lindner Kontrolliert Norm Status Änderungen DATUM Name DATUM Name Gezeichnet Peter.Lindner Kontrolliert Norm A2 a c d c b Flat roof support Profi U (30 degrees, alu, bolted) 07 series Module height a b c d approx mm 2200 mm 1995 mm 747 mm 460 mm Flat roof support XL (30 degrees, alu, bolted) 07 series Module height a b c d approx mm 2995 mm 2795 mm 1000 mm 700 mm approx mm 3195 mm 2795 mm approx mm 733 mm * approx mm 3595 mm 3495 mm variable drill-hole 3-row arrangement possible Flat roof support FlexXXL (alu, bolted) Flex Console Module height Slope a b approx mm 15 degrees 5205 mm 5430 mm approx mm 20 degrees 5205 mm 5430 mm Distance between holes in mm Module height approx / Base rail (b) Dimensioned drawing A B C D E 1350 c d b Flat roof systems The slotted holes in the base rail allow for a mounting tolerance of +/- 8 mm. 2 1 F F 1 F 8 7 C F E A B E E 2 E D C D D D A B D C 3 C C 4 C B A B B B A B C D E B A A A A 1 A

54 b c Supports and accessories Flat roof systems Upper support components for application with systems incorporating continuous beams So-called fittings kits must be considered when compiling and ordering systems. a Flat roof support upper part Eco series Module height a b c approx mm 965 mm 530 mm 360 mm approx mm 1195 mm 850 mm 600 mm approx mm 1445 mm 960 mm 690 mm Flat roof support upper part Light 07 series Module height a b c approx mm 965 mm 530 mm 360 mm approx mm 1195 mm 850 mm 600 mm approx mm 1445 mm 960 mm 690 mm Flat roof support upper part Light Flex Console Module height a b c approx mm 965 mm 530 mm 360 mm approx mm 1195 mm 850 mm 600 mm approx mm 1445 mm 960 mm 690 mm Flat roof support upper part Profi 07 series Module height a b c approx mm 1445 mm 960 mm 690 mm Flat roof support upper part Profi Flex Console Module height a b c approx mm 1445 mm 960 mm 690 mm a b c b Flat roof support upper part Profi 07 series Module height a b c approx mm 2200 mm 747 mm 460 mm 54 Flat roof support upper part Profi Flex Console Module height a b c approx mm 2200 mm 747 mm 460 mm

55 Auxiliary equipment / accessories So-called fittings kits must be considered when compiling and ordering systems Fastening kit 07 for CompactVario, basic for mounting the upper support parts to the bottom beam Uncoated aluminium Anodized in black KlickTop cross connector kit M8 With bolt, Klick and square nut for Klicknut M8 for cross rail system GridNorm product sheet Rapid cross connector Completely pre-assembled for Klick channel M8 for cross rail system Product sheet Rapid cross connector Rear-wall covering for elevated photovoltaic plants to minimize wind loads Also available in black on request. Flat roof systems Windsafe Vario Alu 160x1830 mm Windsafe Vario Alu 250x1830 mm Windsafe Vario Alu 500x1830 mm Windsafe Vario Alu 160x2030 mm Windsafe Vario Alu 250x2030 mm Windsafe Vario Alu 500x2030 mm Windsafe Vario Alu 160x2230 mm Windsafe Vario Alu 250x2230 mm Windsafe Vario Alu 500x2230 mm 55

56 Supports and accessories Flat roof systems Tens. strut 1500 mm kit diagonal bracing Length approx. 1.5 m Tens. strut 2000 mm kit diagonal bracing Length approx. 2.0 m Tens. strut 2500 mm kit diagonal bracing Length approx. 2.5 m Tens. strut 3000 mm kit diagonal bracing Length approx. 3.0 m Tens. strut 4000 mm kit diagonal bracing Length approx. 4.0 m Kit with self-drilling screws Loading SolTub (Alu tray system for gravel loading) Gravel tray: Standard length 2.2 m w bottom w top h SolTub S 227 mm 428 mm 77 mm SolTub L 332 mm 588 mm 130 mm w bottom w top h SolTub S Gravel tray For 36kg pro m, 2.2 m (small) SolTub L Gravel tray For 92kg pro m, 2.2 m (large) SolTub S End cover SolTub L End cover SolTub hole reinforcement device 60mm 550mm Concrete block loading kit, Alu for loading with concrete slabs or similar - in pairs incl. 2 bolt kits 56

57 800mm 1200mm 455mm 35mm SolRack plastic tray kit Compatible with all support designs, for loading with existing gravel or concrete slabs, incl. screw kit for fastening Material thickness: 8 mm Surface area: 0.96 m 2 35mm 1200mm SolRack Alu (1 plate) Material thickness: 1 mm Surface area: 0.55 m 2 SolRack accessories (order 2 pieces for each plate!) Bolt M10x25 hex. head DIN933 A2 GMB Underlay plate large M10 DIN9021 A Serrated flange nut M10 DIN6923 A4 For DNO 125 mm 1000 mm 500 mm Sol Cube kit Compatible with all designs, for loading with gravel or with concrete slabs, incl. screw kit for fastening Sol Cube (no accessories) Flat roof systems For DN Surface protection mat 1m x 10m, 6mm with alu lamination 57

58 Supports and accessories Flat roof systems Special supports Facade support with 15, 20, 25 [...5 -steps], 70, 75 degrees To select the support angle (angle a), please specify the module inclination relative to the horizontal - aluminium, screwed Angle a a b Facade support Module height a b Light 10 about m 820 mm 840 mm Light 13 about m 1050 mm 1050 mm Light 16 approx m 1285 mm 1260 mm Profi 16 approx m 1285 mm 1260 mm Vegetated-roof support for modules of up to 1.6 m at 15, 20, 25, 30 degrees Please specify the desired inclination! Aluminium, screwed, about 0.4 m / inch clearance Length of the module angle: Approx. 1.5 m compatible accessories: As a support for Profi Vegetated-roof support for modules of up to 1.6 m Flat roof or bottom support VarioTop (10 to 60 degrees) The variable support with summer and winter settings! 10% more annual yield with one-off time re-set in spring and in autumn! Material and tool-optimized system by which modules are fastened to flat roofs in closed rows with a fixed elevation angle of about 15 degrees or 10 degrees, with minimal superimposed loads. Prospekt AluGrid (incl. components overview) 58

59 Notes Flat roof systems 59

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61 SPECIAL RAILS Our products in the area: Special rails: Rail series DN Special rails 61

62 DN profile series Special profiles Please scan this QR code to get access to our complete range of products from this sector. Available lengths m inches and customized lengths h b Rail series DN Overview Double groove rails available with a variety of span widths as load distribution beams and continuous beams for the different systems, e.g. cross rail mounting, CompactVario, CompactGrid Optimal combination potential with the well-proven Klick-system. Anodized in black on request! Mounting beam DN0 Mechanical connection: At the top: Klick groove M10 At the bottom: Screw channel M10 Width Height 40 mm 40 mm Custom cut m Mounting beam DN1 Mechanical connection: At the top: Klick groove M10 At the bottom: Screw channel M10 Width Height 40 mm 80 mm Custom cut m DN 2 mounting beam Mechanical connection: At the top: Klick groove M10 At the bottom: Screw channel M10 Width Height 60 mm 79 mm Custom cut m 62

63 Mounting beam DN2.5 Mechanical connection: At the top: Klick groove M10 At the bottom: Screw channel M10 Width Height 50 mm 110 mm Custom cut m Mounting beam DN3 Mechanical connection: At the top: Klick groove M10 At the bottom: Screw channel M10 Width Height 80 mm 120 mm Custom cut m Accessories for rail series DN: Connector rail DN0 DN1 kit incl. bolts and nuts Connector rail DN2 kit incl. safety screws Special rails Connector rail DN3 kit incl. bolts and nuts Insertion connector DN1 kit incl. safety screws Insertion connector DN 2.5 kit incl. safety screws 63

64 DN profile series Special profiles Dowel clamp DN0/Solo05 for special applications Dowel clamp DN1 for special applications Dowel clamp DN2 for special applications KlickTop cross connector kit M10 with bolt, Klick and square nut for Klick groove M10 suitable for DN0 and DN1 Product Sheet GridNorm Area of application Parts from all Schletter rail assemblies can be combined for application on pitched or flat roofs, and in open areas as well as with a variety of special systems. Minimize raw materials requirements by selecting a rail from our wide range of products to best fit your custom application! Technical data Material Structural analysis Bolts: Quality steel ; rails: EN AW 6063 T66 / AlMgSi0.7 Sheet metal components: Stainless steel Structural analysis in accordance with current national standards (in Germany DIN 1055 and EC1). Appendices for dimensioning the number of required fastening points, based on structural analysis. Please make sure that observe the structural analysis information for each case. Verification for adhesive forces of a roof to the substructure is not included in any of the general structural analysis annexes! System prices can be obtained quickly and easily with our Autokalkulator. Please refer to our website: 64

65 Notes Special rails 65

66 66

67 LARGE PROJECTS Large-scale projects 67

68 SystemFS, PvMax3, IsoTop Please scan this QR code to get access to our complete range of products from this sector. Large-scale projects SystemFS, PvMax3, IsoTop before dispatch. We are looking forward to your inquiry! Open area - SystemFS, PvMax3 Each FS open area system is custom-designed for assembly in its designated location. In addition to the pile-driving technology of the FS system, a concrete foundation system is also available with the PvMax3. Product /mounting sheets FS/PvMax3 FS system PvMax3 68

69 Carports - Park@Sol Solar carports provide a welcome supplement of power for wide-area utilization of photovoltaic energy, particularly as carport roof surfaces are generally granted maximum compensation in Germany, according to the Renewable Energy Law! Product sheet Park@Sol Park@Sol Membrane roofs of industrial buildings IsoTop The substructure of a membrane roof of an industrial building generally has very large distances between girders. The IsoTop system with support additional loading of the roof covering. IsoTop Product sheet IsoTop Large-scale projects 69

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71 AUXILIARY EQUIPMENT / ACCESSORIES Fasteners Cable routing Other Screws, bolts and accessories 71

72 Fasteners Accessories Please scan this QR code to get access to our complete range of products from this sector. Fasteners Hexagon head screw, VA M8x M10x M10x M10x M10x M10x M10x M10x100 Hexagon head screw, VA M10x25 Carriage bolt, VA M10x25 Serrated flange nut with integrated anti-twist device in the flange, VA M M M12 72

73 High-grade steel hexagon nut M10 High-grade steel washer M M M12 High-grade steel large washer M M M12 Hexagon socket head screw M8x20 with serrated flange M8x25 with serrated flange M8x30 with serrated flange M8x35 with serrated flange M8x M8x55 Anti-theft device SecuFix anti-theft device for hexagon socket head screw M SecuFix steel ball for TX T mm (Rapid) This is simply hammered into the socket head! SecuFix hammering device for 6mm hexagon socket head screw SecuFix hammering device für TX-40 5mm Screws, bolts and accessories 73

74 Fasteners Accessories Square nut M8, V4A Compatible with all Schletter system rails in combination with Klick-groove and Klickin click components KlickIn click component M8 For a simplified insertion of the square nut M8 at any poing of the KlickIn groove M Square nut M10, V4A Special square nut M8, V4A (design as with M10) Compatible with all Schletter system rails, can be combined with click-groove M10 and KlickIn click components M 10 KlickIn click component For a simplified insertion of the M10 square nut at any point of the M10 KlickIn groove Self-locking nut, V4A M M M12 Locking washer, VA M8 extra narrow M10 Self-tapping thread screw for steel 2 mm x x x x x x200 74

75 for steel 1.5 mm x x x x x200 Drilling screws with seal x25 self-drilling JT3-2 A2 (e.g. for Windsafe) x25 self-drilling JT3-2 A2 (e.g. for connector) x25 self-tapping A JF x25 E16 A Repair screw 7.2x19 self-tapping FABA-A A2 EPDM rubber inlay 3 mm self-adhesive, 10m-roll, UV-resistant for example for clamps for trapezoidal sheet metal, or for laminate modules mm wide mm wide mm wide Grounding and lightning protection Lightning protection clamp for 8 mm Alu completely pre-assembled (for wire diameter 8 mm) M8 high-grade steel grounding and lightning protection clamp Edge clamping area 8-10 mm; connection one/multi-wire 4-50 mm 2 Screws, bolts and accessories 75

76 Fasteners Accessories Wood screw We recommend at least 80 mm for unboarded roofs, and for roofs with boarding and counter battens at least 120 mm! High-grade steel wood screw x x x x x200 Galvanized wood screw x x x x x200 High-grade steel wafer-head wood screw x x x x x x x x x x x400 High-grade steel double-thread wafer-head wood screw for example for Iso x x x360 76

77 Galvanized wafer-head wood screw x x x x x x x x x x x400 Gasket for wafer-head screws dm 8 EPDM Galvanized countersunk wood screw for example for Iso x x x400 Tool Schletter tool kit Bit for TX T40 Schletter tool kit product sheet For flat head wood screws, compatible with Rapid 2+ and more recent systems Coupling shank with magnet compatible with TX T40-Bit, Length: 200 mm Ratchet wrench SW15 Compatible with flange nut M Core drill 17mm Core drill 21 mm Screws, bolts and accessories 77

78 Cable guidance Accessories Please scan this QR code to get access to our complete range of products from this sector. Cable routing Cable fastners made of UV and temprature resistant plastic Proklip2000-B Profiles/rails Systems Number of cables BF girder, T girder, Klick or screw channel M10 FS System (all designs), IsoTop, about 2* Proklip-C Profiles/rails Systems Number of cables Module-bearing rail Solo05, Profi05 and SoloLight rails about 7* Proklip-S Profiles/rails Systems Number of cables Klick or screw channel M8, modulebearing rail S, module-bearing rail Solo05, Profi05, ProfiPlus05 and Eco05, FixZ-7, FixZ-15, AluGrid100 support and AluGrid Windsafe sheets AluGrid (all systems), FixZ-7, FixZ-15, about 3* Proklip-Multi 8 Profiles/rails Systems Number of cables Klick or screw channel M8, modulebearing rail S, module-bearing rail Solo05, Profi05, ProfiPlus05 and Eco05, FixZ-7, FixZ-15, AluGrid100 support and AluGrid Windsafe sheets AluGrid (all systems), FixZ-7, FixZ-15, about 6* Proklip-Multi 10 Profiles/rails Systems Number of cables BF-girder, T-girder, Klick- or screw channel M10 IsoTop, PvMax3, System FS (alle about 6* *assuming 6mm diameter cables with core of 6mm² 78

79 Proklip-Multi C Profiles/rails Systems Number of cables Solo05, Profi05, SoloLight about 6* Proklip-U Profiles/rails Systems Number of cables about 3* Proklip-F Profiles/rails Systems Number of cables FG foundation posts 6, 7 and 8 System FS, FS-In, FSII, FS100, FS Vario, Carport R1, FS steel system for cable conduits up to a diameter of 30.5 mm Proklip-Q Profiles/rails Systems Number of cables FS-In 40, Carport lay-in, module-bearing rail S, Optibond module-bearing profile FS, FS-In, IsoTop, PvMax3, Carport, Proklip2000-P Profiles/rails Systems Number of cables FS lay-in 40 module-bearing rails, S module-bearing rails FS System, FS-In, IsoTop, PvMax3, about 2* Proklip-Multi 10S Profiles/rails Systems Number of cables Module Roof-In, Solo05, Profi05, Solo- Light and screw channel M10 Roof-In about 4* Cable fastener mm, guidance at the top Fastening to edges with a width from 1.0 to 3.0 mm, cable fastener length: 200 mm Cable fastener mm, guidance at the side Fastening to edges with a width from 1.0 to 3.0 mm, cable fastener length: 200 mm Cable fastener mm Fastening to edges with a width from 3.0 to 6.0 mm, cable fastener length: 200 mm Screws, bolts and accessories *assuming cables with a diameter of 6 mm core of 6 mm² 79

80 Cable guidance Accessories Please scan this QR code to get access to our complete range of products from this sector. Cable guidance MaxK The cable duct system for flexible mounting of string cabling. Assembly diagram Cable duct MaxK, loose, 80x40x3000 mm Cable duct MaxK, loose, 120x40x3000 mm Cable duct cover MaxK 80x3000 for MaxK Cable duct cover MaxK 120x3000 for MaxK Cover clip MaxK channel 80 or Slide connector MaxK channel Slide connector MaxK channel Angle for MaxK Angle for MaxK 120 See mounting scheme above 80

81 Other Accessories Other PvSpin Quick, protective surface cleaning of PV modules Product sheet PVSpin Brochures Always the current version! I400001GB I400328GB System structural analysis according to the new DIN EN 1991 I113001GB Auto-calculator service program with all current price lists, available in 5 languages Shade calculation service program For flat roofs Screws, bolts and accessories 81

82 Trade fair rollups I400276GB "AluGrid" approx. 1x2 m., rollable I400084GB "Tilted system approx. 1x2 m., rollable I400082GB "Ground-mounted solar plants" approx. 1x2 m., rollable I400116GB "IsoTop" approx. 1x2 m., rollable I400114GB approx. 1x2 m., rollable I400083GB "Pitched roof" approx. 1x2 m., rollable Sample case Current version Sample case Contains examples of current Schletter mounting system products Module stand Module stand with metal base and wooden supports incl. fastening kit for module. Please specify module type with the order! Module rack, wood for 1 module Module rack, alu for 1 module 82

83 Notes Screws, bolts and accessories 83

84 Schletter GmbH Alustrasse Kirchdorf / Haag i. OB Sales department Tel.: Fax: vertriebsinnendienst@schletter.de Technical advice and inquiries Tel.: Fax: anfragen@schletter.de Order Processing Tel.: Fax: bestellung@schletter.de Logistics service Tel.: Fax: service@schletter.de Workshop information Tel.: Fax: seminar@schletter.de Scan this QR code with your smart phone to get to the contact form Our members of staff are available from Monday to Friday from 7am to 5 pm to provide comprehensive and competent advice for the planning of your solar plant and to answer questions regarding logistics and order processing. Schletter GmbH, 2014, I400003DE, V18 -