Roof Mount Ground Mount Specialised Clamps Spares Application Notes

Transcription

1 DPA Solar Racking Solutions Solar PV Racking Catalogue Roof Mount Ground Mount Specialised Clamps Spares Application Notes

2 Rails & Splices Page 3 Mid & End Clamps Page 3 Roof Brackets & Fittings Page 4-5 Grounding, Clips & Accessories Page 6 Tilt Kits Page 7 Ground Mount Solutions Page 8 Spare parts Page 9 Profile Information: Specialist Clamps Application Note: Hangar Bolts Application Note: 406 / 700 Series Clamps Page Page 12 Page 13 Page 2 of 14

3 Rails & Splices Item Part No. Description Rail DR2-R-1700 DR2-R-2100 DR2-R-3405 DR2-R-4200 Extruded mounting rail T5 aluminium. Splice DR2-R-SP Aluminium with SS fixings. Mid & End Clamps Item Part No. Description Mid Clamps DR2-IC-35 DR2-IC-40 DR2-IC-46 DR2-IC-50 Suits 35mm panel profile. M8 SS bolt. Suits 40mm panel profile. M8 SS bolt. Suits 46mm panel profile. M8 SS bolt. Suits 50mm panel profile. M8 SS bolt. End Clamps DR2-EC-35 DR2-EC-40 DR2-EC-46 DR2-EC-50 Suits 35mm panel profile. M8 SS bolt. Suits 40mm panel profile. M8 SS bolt. Suits 46mm panel profile. M8 SS bolt. Suits 50mm panel profile. M8 SS bolt. HAVE YOU TRIED OUR EXCEL RACKING CALCULATOR? Enter your panel details, roof parameters and wind region, and the racking calculator will create a Bill of Materials for your requested array layout. It s easy to use, and takes the guesswork out of specifying your racking requirements. Please contact us for a copy. Page 3 of 14

4 Roof Brackets & Fittings Item Part No. Description Tin Roof L-Foot 05 Hex head bolt M8 SS. Flat washer and lock washer. Roofing screw G12 x 90mm. Tile Bracket SS 304 SS Suits trapezoidal roof Trapezoidal Roof 07 Standing Seam #1 DR-1K- S SS, Length = 110mm Suits butler roof Slot to accept other fittings SS fixings to suit available separately (refer to Spare Parts at rear of catalogue) Aluminium, Length = 80mm Suits KalZip-Bemo roof Rail-less solution (clamps attach directly) Standing Seam #2 S02-A Page 4 of 14

5 Standing Seam #3 S03-A Aluminium, Length = 80mm Suits Zambeli RibRoof Rail-less solution (clamps attach directly) Standing Seam #4 S SS and aluminium, Length = 110mm Suits butler roof Rail-less solution (clamps attach directly) Standing Seam #7 SK7-A Aluminium, Length = 80mm Suits Klip-Lok 700 roof Rail-less solution (clamps attach directly) Standing Seam 700 DR-FZ- TC700 Aluminium Suits Klip-Lok 700 roof Rail-less solution (clamps attach directly) Can mount other components such as tilt legs / feet Threaded for M8 fixings SS fixings to suit available separately (refer to Spare Parts at rear of catalogue) Standing Seam 406 DR-FZ- TC406 Aluminium- Suits Klip-Lok 406 roof Rail-less solution (mid/end clamps attach directly) Can mount other components such as tilt legs / feet Threaded for M8 fixings SS fixings to suit available separately (refer to Spare Parts at rear of catalogue) Page 5 of 14

6 Hangar Bolt Kit H04 304SS, M10 x 200mm Pre-assembled with L-Foot. 7mm HEX drive. Hangar Bolt DR-HB- 200-T 304SS, M10 x 200mm. 7mm HEX drive. Grounding, Clips & Accessories Item Part No. Description Grounding Clip DR2-G-GC Grounding clip - stainless steel Grounding Lug DR2-G-GL Grounding lug - stainless steel and aluminium Cable Clip #1 DR2-A-PC01 Cable clip mounts into rail track. Accepts 2 x 4mm cables. Cable Clip #2 DR-FSC-CP2 Cable clip attached to panel frame on back of panel. 304 grade SS, accepts 2 x 4mm cables. Bonding Jumper DR2-G-BJ Provides conductivity between rails Isolator Mount DR2-R-IB Stainless steel. Includes 2 x fixings to attach to rail track. Page 6 of 14

7 Tilt Kits Item Part No. Description Rear Extension (long) Rear Extension (medium) Rear Extension (short) DR2-AD-RL 3060 DR2-AD-RL 1530 DR2-AD-RL 1015 Aluminium. Telescopic length adjustment. Min length: 705 mm Max length: 1260 mm Aluminium. Telescopic length adjustment. Min length: 420 mm Max length: 670 mm Aluminium. Telescopic length adjustment. Min length: 240 mm Max length: 350 mm Adjustable Front Foot DR2-AD-FL Aluminium. Includes 2 x roofing screw G12 x 90mm (2 pcs). Page 7 of 14

8 Ground Mount Solutions Ground mount solutions are offered in a range of configurations include stand alone single bay designs, 4-bay designs optimized for 5kW installations, and pole mount systems. For each product line below there is a specific Bill of Materials and Part Number, which is created by the Ground Mount Calculator. The calculator takes into account: Panel dimensions and profile Number of panels to be mounted Screw pile or concrete footings Please use the Ground Mount Calculator to configure a solution using the product family appropriate to your application. Contact us for a copy Item Description Single Bay 3200mm cross-member Single Bay 4800mm cross-member Galvanised steel structure Anodized aluminium solar rails with stainless fixings Screw piles or concrete footings Screw piles are 1600mm overall length, inserted with a standard auger attachment (backhoe, skid steer etc). Four Bay solution is optimized for 20 x 250W panels (5 kw). * Use the DPA Solar Ground Mount Calculator to configure a solution and obtain a Bill of Materials. Four Bay 2000mm cross-members Pole Mount #2 Galvanised steel structure Anodized aluminium solar rails with stainless fixings Concrete footings (pre-buried bolts) Solar panels up to 3.3 sqm area (wind< 42 m/s) Pole = 1490mm x 89mm dia. * Use the DPA Solar Ground Mount Calculator to configure a solution and obtain a Bill of Materials. Pole Mount #4 Galvanised steel structure Anodized aluminium solar rails with stainless fixings Concrete footings (pre-buried bolts) Solar panels up to 8.3 sqm area (wind< 42 m/s) Pole = 1490mm x 140mm dia. * Use the DPA Solar Ground Mount Calculator to configure a solution and obtain a Bill of Materials. Page 8 of 14

9 Spare Parts Item Part No. Description Socket Head SS Screws Tamper Resistant SS Screws DR-F-S825[100] DR-F-S845[100] DR-F-S850[100] DR-F-S855[100] DR-F-S860[100] DR-F-AS825[100] DR-F-AS845[100] DR-F-AS850[100] DR-F-AS855[100] DR-F-AS860[100] Socket Head Screw SS(A2-70) 25mm M8 [QTY = 100] Socket Head Screw SS(A2-70) 45mm M8 [QTY = 100] Socket Head Screw SS(A2-70) 50mm M8 [QTY = 100] Socket Head Screw SS(A2-70) 55mm M8 [QTY = 100] Socket Head Screw SS(A2-70) 60mm M8 [QTY = 100] Tamper Resistant Screw SS(A2-70) 25mm M8 [QTY = 100] Tamper Resistant Screw SS(A2-70) 45mm M8 [QTY = 100] Tamper Resistant Screw SS(A2-70) 50mm M8 [QTY = 100] Tamper Resistant Screw SS(A2-70) 55mm M8 [QTY = 100] Tamper Resistant Screw SS(A2-70) 60mm M8 [QTY = 100] Tamper Resistant Driver GS-F-AB08 Tamper Resistant Driver Nuts GS-F-N108[100] GS-F-N208[100] Hex Nut SS(A2-70) M8 [QTY = 100] Flange Nut with Locking Teeth SS(A2-70) M8 [QTY = 100] Washers DR-F-W108[200] DR-F-W208[200] DR-F-W308[200] Spring Washer SS(A2-70) M8 [QTY = 200] Lock Washer SS(A2-70) M8 OD13 [QTY = 200] Lock Washer SS(A2-70) M8 OD18 [QTY = 200] Page 9 of 14

10 Profile Information: Specialist Clamps Page 10 of 14

11 Page 11 of 14

12 Application Note: Hangar Bolts Part No. Description HB-200-T 304SS, M10 x 200mm, 7mm hex drive, nuts, washers, rubber seal. For fixing into steel or timber (coach screw thread). H04 304SS, M10 x 200mm, 7mm hex drive, nuts, washers, rubber seal. Pre-assembled with L-Foot. For fixing into steel or timber (coach screw thread). INSTALLATION INSTRUCTIONS: Mark and drill mm pilot hole through roof sheeting and into purlin. It is suggested that a test bolt is installed to confirm ideal pilot hole size. Install hanger bolt using hex socket and high-torque electric driver or impact wrench. Tighten washer and rubber seal onto roof surface. Apply sealant if required (at the discretion of the installer). Ensure at least 50mm of screw thread is embedded into roof structure (timber purlins). It is the responsibility of the installer to ensure that the hangar bolts are installed in accordance with applicable building regulations and Australian Standards. Page 12 of 14

13 Application Note: 406 / 700 Series Clamps Part No. Description - Aluminium with stainless steel fixings to tighten - Suits Klip-Lok 700 roof - Includes isolation rubber DR-FZ-TC700 - Aluminium with stainless steel fixings to tighten - Suits Klip-Lok 406 roof profile - Includes isolation rubber DR-FZ-TC406 APPLICATIONS: M8 fixings available separately as required. Rail-less / direct mount Tilt (front / rear leg) L-foot INSTALLATION INSTRUCTIONS: 1. Loosen 2 x fixings to open clamp. 2. Fit clamp over roof extrusion and tighten. Install clamp within 100mm of a purlin attachment point. 3. Tighten fixings until clamp is secure - do not tighten more than 10Nm or crush roof profile. 4. Ensure that correct clamp is used for the profile and that a secure mechanical lock is achieved by the clamp over the roof sheet (as shown on the right). 5. It is the responsibility of the installer to ensure that the roof sheet is adequately fixed to the roof structure in order to withstand the wind and other loads resulting from the installation. Ensure secure mechanical lock over extrusion Page 13 of 14

14 DPA Solar Pty Ltd 34 Fennell St Port Melbourne VIC