1 Fastening elements Roof hooks 3 Fastening on corrugated roofs 10 Standing seam clamps 12 StandOff 15 FixE, FixT 16

Transcription

1 Schletter Solar Mounting Systems Component Overview 2011

2 CONTENTS PAGE 1 Fastening elements Roof hooks 3 Fastening on corrugated roofs 10 Standing seam clamps 12 StandOff 15 FixE, FixT 16 2 Module clamps for framed modules 18 for unframed modules 20 3 Standard profiles and accessories Profile series Cable duct MaxK 25 4 System-related components Inlay system 26 Plandach5 28 FixZ-7, FixZ Flat roof systems Supports and accessories 30 6 Sonderprofile Profile series DN 36 7 Large-scale projects 38 8 Screws and accessories 40 Our company is certified according to DIN EN ISO 9001:2008 DIN EN ISO 3834 Part 2 Comprehensive quality requirements to the welding process DIN EN Certification level CL1 DIN component class C2 Manufacturer qualification according to DIN : class E Manufacturer s qualification according to DIN V class C aluminium 2

3 Roof hooks - Overview all roof hooks are of quality steel adjustable hooks are fully pre-assembled a b c d e f g material thickness h material thickness Dimensional drawing to the charts Wood screws, hexagon nuts (M10x25 mm / 1 inch) and flange nuts must be ordered separately! Mounting plan Roof hooks for low snow loads and normal wind loads VA-quality, welded, symmetric bar arrangement Roof hook Eco G a b c d e f g h mm inches Roofs Eco V (adjustable) a b c d e f g h mm inches Roof hooks for higher snow loads and higher wind loads VA-quality, welded, symmetric bar arrangement Various sizes available for improved rear airing. Roof hook Eco S 135 (Standard height 135 mm) a b c d e f g h mm inches Roof hook Eco S 135 KlickTop KlickTop Roof hook Eco S 165 (special height 165 mm) a b c d e f g h mm inches Roof hook Eco S 195 (special height 195 mm) a b c d e f g h mm inches Roof hook Eco SV (extra stable, adjustable) a b c d e f g h mm inches Roof hooks Eco SV KlickTop KlickTop Eco S Special designs on the following page 3

4 d b c a Dimensional drawing to the charts e f g material thickness h material thickness Special design of roof hook Eco S Roof hook Eco S 135 right (bar arrangement, right right) Roof hook Eco S mm (for low battens a= 35 mm / 1.38 inch) Roof hook Eco S 135 bar 130 (for large tile formats b= 130 mm / 5.12 inch) Roof hook for particularly heavy snow loads VA-quality, welded, symmetric bar arrangement Roof hook VaMax a b c d e f g h mm inches Roof hook VaMax KlickTop KlickTop Roof hook VAMax adjustable a b c d e f g h mm inches Roof hook VaMax KlickTop adjustable KlickTop Roof hook Universal VA-quality, variable bar arrangement, Adjustable at the front and rear, Middle bar can be set in 3 different positions Roof hook Universal (Frankfurter pantile or interlocking tile) a b c d e f g h mm inches Roof hook Universal KlickTop KlickTop 4

5 Rapid 2+ Roof hooks VA-quality, welded, symmetric bar arrangement, pre-assembled i b adjustable a Dimensional drawing to the charts c d e f g material thickness h material thickness Roof hook Rapid2+ 45 a b c d e f g h i mm inches Comparable to: Eco-S , , Roof hook Rapid2+ 45V Like , but for vertical rail mounting a b c d e f g h i mm inches Comparable to: Eco-S , , Roof hook Rapid2+ 35 Like , but 35 mm / 1.38 inch bracket height for low battens a b c d e f g h i mm inches Comparable to: Eco-S Roof hook Rapid2+ 55 Like , but 55 mm / 2,17 inch bracket height for high battens or large tile format a b c d e f g h i mm inches Roof hook Rapid2+ Universal Universally adjustable, for vertical rail mounting a b c d e f g h i mm inches Comparable to: Universal

6 e i adjustable b a c d g material thickness h material thickness Dimensional drawing to the charts f Roof hook Rapid2+ Max Like , but bar 35x8 mm / 1.38x0.31 inch for heavy snow loads a b c d e f g h i mm inches Comparable to: VaMax , , , Roof hook Rapid2+ Max 150 Like , but with extended bar (size b) for large tile formats a b c d e f g h i mm inches Comparable to: VaMax , , , Roof hook Rapid2+ MaxV Like , but for vertical rail mounting a b c d e f g h i mm inches Comparable to: VaMax , , , Alu-Tile Alu-Substitute Tile Replaces a complete roof tile thus dispensing with otherwise necessary tile adaptation work. Particularly suited to areas with high snow loads, incl. VA roof hooks with KlickTop Alu-Tile BEZ for Braas Universal Ubl kit Alu-Tile BEZ for Creaton Rustico kit Alu-Tile BEZ for Erlus interlocking tile kit Alu-Tile BEZ for Erlus large interlocking tile kit Alu-Tile BEZ for Erlus E-58 flat roof kit Alu-Tile BEZ for Creaton MZ3 kit 6

7 e Special roof hooks Slate/Prefa VA-quality, without plate With slate roofs, the mounting design is principally determined by the roof covering. In certain circumstances it may be beneficial to mount the assembly on hanger bolts. d b c a Dimensional drawing to the charts f g material thickness h material thickness Roof hook Schiefer Prefa (basic) Length Height Breadth Thickness mm inches Roof hook Schiefer Prefa V (Vario) Length Height Width Thickness mm inches Roof hook plain tile VA-quality Please verify the roof hook design taking the target roof covering into account! Roof hook Biberschwanz (basic) only with relatively small snow loads! a b c d e f g h mm inches Roof hook Biberschwanz Universal (adjustable) a b c d e f g h mm inches Biberschwanz fastening kit galv. (basic) Biberschwanz substitute tile, galvanized with integrated VA-hook Extra resistant to snow loads! a b c d e f g h 385 mm / 15.2 inch mm inches mm / 7.1 inch Biberschwanz fastening kit, copper (basic) Biberschwanz copper substitute tile with integrated VA-hook Biberschwanz fastening kit. galv. (Universal) Biberschwanz-substitute tile, galvanized with integrated VA-hook and addtional-fastening plate (adjustable at the sides). The optimal fastening method! Particularly resistant to snow loads and completely safe even in heavy winds when secured to the rafters! a b c d e f g h mm inches Biberschwanz fastening kit, Copper (Universal) Biberschwanz substitute tile, copper with integrated VA-hooks and additional fastening plate (adjustable at the sides). 7

8 Roof hook Thermodach Specially customized for application on thermal roofs Thermodach a b c d e g material thickness h material thickness Dimensional drawing to the charts f Roof hook Thermodach thermal roof Length Height Width Thickness mm inches Roof hook special design Bitumen Extra flat hook, especially for fixation between bitumen tiles Roof hook Bitumen Length Height Width Thickness mm inches Roof hook special design Tegalit Without fixation plates, for flat Tegalit tiles Roof hook Tegalit a b c d e f g h mm inches Roof hook PP For purlin roofs with pan-tile roofing To counteract pitch of the purlins, this hook should generally be combined with a cross rail system Roof hook system PP purlin pan a b c d e f g h mm inches Roof hook Mönch-Nonne For special tile forms - Mönch/Nonne (Spanish tile) Particularly in south-european countries Roof hook Mönch Nonne - purlin (adjustable) a b c d e f g h mm inches Roof hook Mönch Nonne - rafters (adjustable) Design for rafter or concrete a b c d e f g h mm inches

9 Distance piece for roof hook mounting (to be applied in pairs) Shim 2 mm DN 8 (2 mm / 0.08 inch) Shim 5 mm DN 8 (5 mm / 0.20 inch) Compensating plate for connector M10 (consider screw length, if necessary!) Shim 2 mm DN 10 Aluminium (2 mm / 0.08 inch) Shim 5 mm DN 10 Aluminium (5 mm / 0.20 inch) Shim 2 mm DN 10 PA plastic (2 mm / 0,08 inch) Shim 5 mm DN 10 PA plastic (5 mm / 0,20 inch) Spacer plate for roof hook mounting Washer plate 2 mm EcoG / EcoS / Rapid Standard Washer plate 5 mm EcoG / EcoS / Rapid Standard Washer plate 2 mm VaMax / Rapid Max Washer plate 5 mm VaMax / Rapid Max Roof hook sealing tape grey TP Meter KlickTop roof hook attachment Designed particularly for special roof hooks not available as KlickTop. Not appropriate for bitumen roof hooks! Application example Distance tube customized cut (for on-rafter insulation) Applicable as a distance piece for on-rafter insulations in combination with extra long fixation screws; Plastic design prevents cold bridges! Please specify the desired length when ordering, screws must be ordered separately! Please take the reduced permissible load per hook into account! Application example Extra angle joint Iso07 (for roof hook fixation system Iso07) 34 mm / 1.34 inch 17 mm / 0.67 inch ECO90-angle (for roof hook) kit Enables roof-hook mounting on structures with glulam girders. Incl. screws and nuts for the fastening of ECO90 angles on the roof hooks. Application example Area of application Fixation of solar and photovoltaic plants to the substructure of tiled roofs. Technical data Material Roof hooks and screws: High-grade steel distance pieces, equalization plates, KlickTop and Rapid profile clamping: Aluminium Sheet metal components: High-grade steel Structural analysis Structural analysis according to the current national standards (in Germany DIN1055 and EC1). Appendix for dimensioning the number of required fastening points, based on structural analysis. Please ensure you observe the structural analysis information for each case. Verification for adhesive forces of a roof to the substructure is not included in any of the general structural analysis appendices! System prices can be obtained quickly and easily with our Autokalkulator! Please refer to our website: 9

10 Corrugated roof fixation - Overview For corrugated eternit or trapezoidal sheet metal roofs, so-called corrugated roof fixation kits are used, which consist of a special hanger bolt with EPDMsealing and a mounting plate. Mounting plan Hanger bolt loose, without nuts M10 x 160 mm / 6.3 inch Hanger bolt loose, without nuts M10 x 200 mm / 7.9 inch Hanger bolt loose, without nuts M12 x 200 mm / 7.9 inch Hanger bolt loose, without nuts M12 x 250 mm / 9.8 inch Hanger bolt loose, without nuts M12 x 300 mm / 11.8 inch Hanger bolt loose, without nuts M12 x 350 mm / 13.8 inch Hanger bolt loose, without nuts M12 x 400 mm / 15.7 inch Hanger bolt kit 10x200 assembled M10 x 200 mm / 7.9 inch Hanger bolt kit 12x200 assembled M12 x 200 mm / 7.9 inch Hanger bolt kit 12x300 assembled M12 x 300 mm / 11.8 inch Hanger bolt kit 12x350 assembled M12 x 350 mm / 13.8 inch Hanger bolt kit 12x400 assembled M12 x 400 mm / 15.7 inch Pre-assembled hanger bolt kit with vulcanized EPDM-seal (UV-resistant) and 3 flange nuts in V4A, assembled KlickTop design for extra quick and easy mounting Corrugation roof fixation kit 10x200 KlickTop M10 x 200 mm / 7.9 inch Fixation kit for corrugated roofs 12x200 KlickTop M12 x 200 mm / 7.9 inch Fixation kit for corrugated roofs 12x300 KlickTop M12 x 300 mm /11.8 inch KlickTop Fixation kit for corrugated roofs incl. Hanger bolt with vulcanized EPDM-seal (UV resistant) in V4A Corrugation roof fixation kit 10x200 M10 x 200 mm / 7.9 inch Fixation kit for corrugated roofs 12x200 M12 x 200 mm / 7.9 inch Fixation kit for corrugated roofs 12x300 M12 x 300 mm / 11.8 inch Fixation kit for corrugated roofs incl. mounting plate, hanger bolt with vulcanized EPDM-seal (UV-resistant) and 3 flange nuts in V4A 10

11 Dual fastening kit for corrugated roof 10x200 M10 x 200 mm / 7.9 inch Dual fastening kit for corrugated roof 12x200 M12 x 200 mm / 7.9 inch Dual fastening kit for corrugated roof 12x300 M12 x 300 mm / 11.8 inch Dual fastening kit for corrugated roof incl. mounting plate, 2 hanger bolt with vulcanized EPDM-seak (UV-resistant) and 6 flange nuts, compatible with fibre cement sheeting or "Berliner Welle" 133 mm / 177 mm Mounting plate for hanger bolt M10 / M12 for hanger bolts M10 / M12, loose, aluminium 120 x 60 x 6 mm / 4.72 x 2.36 x 0.24 inch Twin mounting plate hanger bolt M10 / M12 for hanger bolts M10 / M12, loose, aluminium Extra stable design KlickTop attachment piece to hanger bolt for hanger bolts M10 / M12, loose, aluminium Sealing EPDM for hanger bolt M10 / M12 EPDM, UV-resistant Area of application Fixation of solar and photovoltaic plants to the substructure of corrugated eternit roofs or trapezoidal sheet metal roofs. Technical data Material Screws: High-grade steel Mounting plate / KlickTop attachment: aluminium Rubber seal: vulcanized EPDM-seal (UV-resistant) Structural analysis Structural analysis in accordance with current national standards (in Germany DIN1055 and EC1). Appendix for dimensioning the number of required fastening points, based on structural analysis. Please ensure you observe the structural analysis information for each case. Verification for adhesive forces of a roof to the substructure is not included in any of the general structural analysis appendices! System prices can be obtained quickly and easily with our Autokalkulator! Please refer to our website: 11

12 Sheet metal clamp - Overview For (almost) every type of application! Please note: Please limit tightening torque to avoid deformation of the standing seams and to ensure thermal expansions of the metal are not impeded! Mounting plan Standing seam clamp 503 standing seam roof VA for standing seam roofs Please note: With titanium sheeting please verify that the standing seams can withstand loading! KlickTop options For KlickTop Standing seam clamp 510 KalZip for KalZip- and Bemo roofs KlickTop options For KlickTop Standing seam clamps 520 Zambelli RibRoof465 aluminium for Zambelli RibRoof, width 465 and similar roof designs KlickTop options For KlickTop Standing seam clamps 522-A Zambelli RibRoof500 alu for Zambelli RibRoof, width 500 or similar KlickTop options For KlickTop Standing seam clamp 524 Fischer KlipTec Alu for Fischer KlipTec 52/400 and similar KlickTop options For KlickTop Standing seam clamp 525 Domico VA for Domico or similar KlickTop cross-connector kit M8 with bolt, Klick and square nut for Klick groove M8 for the mounting of profiles to the standing seam clamps using KlickTop 12

13 Trapazoidal clamp Fix 2000 The universal trapezoidal sheet metal fastening for steel sheets from 0.5 mm / 0.02 inches and aluminium sheet metal from 0.8 mm / 0.03 inches; according to dimensions (dimensions checklist is available for download). Instructions for use should be carefully observed! Fix2000 KlickTop incl. 4 self-tapping screws Fix2000 KlickTop with rubber design and glued-in EPDM-rubber seal (manufacturer recommendation) Fix2000 Standard incl. 4 self-tapping screws and 1x screw kit M10 Fix2000 Standard with rubber design and glued-in EPDM-rubber (manufacturer recommendation) EPDM-rubber for self-mounting (10 m coil, 48 mm wide) Self-drilling screw with sealing ring Gauging tool for Fix2000 (to measure out trapezoidal sheet dimensions) System VarioFix The universal trapezoidal sheet metal fixation for steel metal sheeting from 0.5 mm / 0.02 inches and aluminium metal sheeting from 0.8 mm / 0.03 inches; Instructions for use should be carefully observed! SingleFix-V Solo twin kit (2x SingleFix-V Solo, 4 self-tapping screws) Application e.g. in connection with mounting rails Solo SingleFix-V Solo mounting kit (2x SingleFix-V Solo, 4 self-tapping screws, Profile piece Solo 450 mm / inch) SingleFix-V Profi twin kit (2x SingleFix-V Solo, 4 sheet metal screws) Application e.g. in combination with mounting rails Profi SingleFix-H SingleFix-H with rubber For horizontal module mounting on trapezoidal sheet metal roofs Punched mounting tape aluminium 12x0.8 hole 5.2 mm - 50 m For connecting individual clamps as a potential connection or for fastening the string cabling if mounting rails cannot be deployed 13

14 Fixation element FixPlan The alternative for flat sheet metal roofs, where connection to standing seams is not possible (for example titanium zinc metal roofs) FixPlan 12x200 KlickTop with hanger bolt 12x FixPlan 12x300 KlickTop with hanger bolt 12x FixPlan 12x200 with hanger bolt 12x200 FixPlan 12x300 with hanger bolt 12x Bituplan additional sealing for FixPlan For mounting on bitumen roof coverings Area of application Fixation of solar plants and PV-plants on sheet metal roofs and bitumen roofs. Important information on structural safety A sufficient holding force of the metal sheet to the substructure is prerequisite to mounting an assembly on the roof cladding. Please note that this verification must be provided by the customer! Sheet metal is particularly subject to stress in elevated plants. Please plan for a sufficient number of fastening points and provide verification of the roof's holding force. The verified holding force of the standing seam clamp on the roof can be taken from the corresponding structural analysis. You must take into account additional stress at roof edges and in the corner zones, or avoid these areas when planning the plant assembly. Whe calculating maximal load, the self-weight of the PV-plant must be taken into account in addition to the snow load. Technical data Material Structural analysis Screws: Quality steel ; profiles: EN AW 6063 T66 / AlMg0.5Si Sheet metal components: High-grade steel Structural analysis in accordance with current national standards (in Germany DIN1055 and EC1). Structural analysis appendices for dimensioning the number of required fastening points, based on structural calculations and evidence drawn from tensile tests. Please ensure you observe the structural analysis information for each case. Verification for adhesive forces of a roof to the substructure is not included in any of the general structural analysis appendices! System prices can be obtained quickly and easily with our Autokalkulator! Please refer to our website: 14

15 StandOff - Overview The fastening system for bitumen roof and membrane roofs of industrial buildings. StandOff StandOff aluminium mounting console 79 mm / 3.11 inch StandOff aluminium console 105 mm / 4.13 inch StandOff aluminium mounting console 206 mm / 8.11 inch StandOff aluminium mounting console 308 mm / inch StandOff design KlickTop (including KlickTop-attachment and nut) StandOff aluminium mounting console 79 mm / 3.11 inch StandOff aluminium mounting console 105 mm / 4.13 inch StandOff aluminium mounting console 206 mm / 8.11 inch StandOff aluminium mounting console 308 mm / inch 100 mm / 3.94 inch 15

16 FixE and FixT - Overview The innovative fastening solution with steel and wooden purlins. FixE/FixT checklist must be submitted with the order! Wood Steel FixE/T Size Applicable sizes FixE Gr.1 easy fastening kit FixE Gr.2 Twin fastening kit plate For distances between crests of 133 and 177 mm, +/- 10 mm of 5.24 and 6.97 inches, +/- 0.4 inches Variable due to slotted holes Please note! Twin fastening kit for corrugated roofs Item numbers and info on page FixE Gr.3 twin fastening kit cap profile Manufactured according to check list FixT Gr.1 easy fastening kit 16

17 FixT Gr.2 Twin fastening kit For distance between crests of up to 250 mm / 9.84 inches up to hanger bolt size M10 35 mm / 1.38 inch FixT Gr.3 Twin fastening kit Where distance between crests is greater than 250 mm / 9.84 inches FixT Gr.4 quadruple fastening kit For distances between crests up to 250 mm / 9.84 inches 45 mm / 1.77 inches FixT Gr.5 quadruple fastening kit For distances between crests greater than 250 mm / 9.84 inches Area of application Elevation systems such as CompactVario and CompactGrid Important information on structural safety Supporting elements are adapted to the roof covering, the corresponding screws are selected, and the length of the distance tubes is determined. The structural dimensioning of the complete construction (roof connections, support plates, elevation) is carried out using a convenient structural-calculation program. Technical data Material Structural analysis Screws: Quality steel , 8 mm for steel purlins, hanger bolts M10 or. M12 for wooden purlins. Aluminium distance tubes, diameter 20 or 16 mm / 0.79 or 0.63 inch (only for steel purlins). Concentric EPDM-seal, UV-resistant in steel purlin assemblies. Custom-designed sealing top or rubber for corrugated roofs with wooden purlin assemblies. Sealing collar, EPDM rubber-moulded part, UV-resistant Supporting elements: Cap profiles: Aluminium; Fastening angle VA (FixE1) or mounting plate aluminium (FixE2) Structural analysis in accordance with current national standards (in Germany DIN1055 and EC1). a) Roof-parallel mounting: Tables containing the number of fastening points b) Elevations: Structural analysis project planning program CompactVario System prices can be obtained quickly and easily with our Autokalkulator! Please refer to our website: 17

18 Module clamp - Overview Module clamps for (almost) any module design. Assembly schematic Aluminium module end clamps for framed modules Optimum holding force in the critical edge zones of the plant. Module middle clamps of 100 mm length with a 3 mm lip For optimal distribution of clamping pressure across the module frame. Gap between modules: approx. 20 mm anodized in black Frame height mm inches End clamp without accessories Middle clamp without accessories Earthing middle clamp without accessories End clamp without accessories Middle clamp without accessories Earthing middle clamp without accessories compatible socket head screw mm inches (c.f. Screws and accessories) Earthing shim for module earthing (to be combined with normal clamps) VA module clamp "claw" (for example for Sanyo module) (Compatible accessories: M8x35) 18

19 Assembly schematic System Rapid aluminium module clamps 2+ assembled incl. Torx M8 screw with under-head serration and anti-friction coating anodized in black Frame height End clamp End clamp Universal Middle clamp Earthingmiddle clamp End clamp End clamp Universal Middle clamp Earthingmiddle clamp mm inches Linear clamping In linear clamping the end clamp anchor can be rotated by 90. Compatible middle clamps can be ordered directly: Middle clamp Rapid 2+ H mm black anodized design Middle clamp Rapid 2+ H mm black anodized design 19

20 Laminate Profi, Eco & GS series For different module thicknesses Please note: Please observe tightening torque! (see also: General information on laminate mounting) Laminat Profi series for laminate thickness of 3-14 mm / inches Glass inset: Profi narrow: 11 mm, Profi wide: 15 mm, Gap between modules approx. 20 mm incl. countersunk head screw and square nut Mounting plan Middle clamp Profi narrow 3-8 mm kit ( inch) Middle clamp Profi narrow 9-14 mm kit ( inch) Middle clamp Profi narrow 3-8 mm kit ( inch) Middle clamp Profi narrow 9-14 mm kit ( inch) Middle clamp Profi wide 3-8 mm kit ( inch) Middle clamp Profi wide 9-14 mm kit ( inch) End clamp Profi wide 3-8 mm kit ( inch) End clamp Profi wide 9-14 mm kit ( inch) Support rubber for laminate mounting is inserted into the cross beam and prevents the sagging of the module. Only used with Profi laminate! Eco laminate series 11 mm glass inset; gap between modules approx. 22 mm (no compression of laminates) Middle clamp Eco4 laminate 4 mm (for laminate 4 mm) Middle clamp Eco4 laminate 4 mm kit (with accessories* M8x20) End clamp Eco4 laminate 4 mm (for laminate 4 mm) End clamp Eco4 laminate 4 mm kit (with accessories* M8x20) *without click component! 20

21 Middle clamp Eco6 laminate 6.8 mm (0.27 inch) Middle clamp Eco6 laminate 6.8 mm kit (with accessories* M8x20) End clamp Eco6 laminate 6.8 mm (0.27 inch) End clamp Eco6 laminate 6.8 mm kit (with accessories* M8x20) *without click component! With manufacturer certification for laminated modules by First Solar Middle clamp Eco7 laminate 7.3 mm (0.29 inch) Middle clamp Eco7 laminate 7.3 mm kit (with accessories* M8x20) End clamp Eco7 laminate 7.3 mm (0.29 inch) End clamp Eco7 laminate 7.3 mm kit (with accessories* M8x20) *without click component! Middle clamp Eco8 laminate 8 mm (0.31 inch) Middle clamp Eco8 laminate 8 mm kit (with accessories* M8x20) End clamp Eco8 laminate 8 mm (0.31 inch) End clamp Eco8 laminate 8 mm kit (with accessories* M8x20) *without click component! Eco clamps also available on request in customized lengths Shim for middle clamp Eco (optional) Shim for Rapid to raise the support surface Spacer for laminate thickness 4-10 mm / inch Safety hooks for laminate thickness 6.8 mm Safety hooks for laminate thickness 8 mm Prevents module sliding GS6 clamp scaled 6.8 mm laminate (for laminates 6.8 mm) GS6 clamps scaled 6.8 mm laminate M8x20 (with accessories* M8x20) GS8 clamps scaled 8 mm laminate (for laminates 8 mm) GS8 clamps scaled 8 mm laminate M8x20 (with accessories* M8x20) *without click component! No certification for First Solar! 21

22 Profile series 05 - Overview The profile series 05 for the proven Klick system with compatible accessories. Mounting with square nuts, Klicksystem und Rapid 2+ see also structural analysis tables for cross beams Available lengths m inches and customized lengths h w Module bearing profile Eco05 w h Mechanical connection: mm Top: Klick groove M8 inches Bottom: Screw channel M10 4 m / 157 inch Module-bearing profile SoloLight w h Mechanical connection: mm Top: Klick groove M8 inches Bottom: Screw channel M10 cannot be combined 4 m / 157 inch with xxx Module-bearing profile Solo05 w h Mechanical connection: mm Top: Klick groove M8 inches Bottom: Screw channel M10 4 m / 157 inch black anodized () Module-bearing profile Profi05 w h Mechanical connection: mm 40 / Top: Klick groove M8 inches 1.57/ Bottom: Screw channel M10 4 m / 157 inch Module-bearing profile SoloPlus w h Mechanical connection: mm Top: Klick groove M8 inches Bottom: Screw channel M10 4 m / 157 inch Module-bearing profile ProfiPlus05 w h Mechanical connection: mm Top: Klick groove M8 inches Bottom: Screw channel M10 4 m / 157 inch for narrow spans for wider spans with cable duct for wider spans 22

23 Connector plate Eco05 loose Connector plate Eco05 pre-assembled U-connector Eco05 complete Connector Solo or ProfiPlus loose black anodized design loose pre-assembled U-connector Connector Solo or ProfiPlus pre-assembled black anodized design loose pre-assembled Connector Profi loose Connector Profi pre-assembled loose pre-assembled Connector E Solo, SoloLight, ProfiPlus, FixZ-7, FixZ-15 pre-assembled Connector E Profi pre-assembled Cross beam connector Solo05 and Profi05 for length compensation. Please note! Must not to be used within the module row! KlickTop cross connector kit M8 with bolt, Klick and square nut for Klick groove M8 for cross rail systems GridNorm product sheet Rail cross connector VA plate M10 / M10 Wide plate incl. screw kit M10 / M10 for special applications Plastic end cap Solo Profi05 is included free of charge in pre-assembled plants! Available on request in large volumes with your company logo Cable duct Profi Solo Eco05 for tidy and protected cabling in combination with cover - see next page Mechanical connection: Click 23

24 Rectangular cable duct 25x40 with screwing ear for tidy and protected cabling in combination with covering - see below Mechanical connection: Screw M10 must be drilled Cover for cable ducts Profi 05, additional duct and rectangular duct optimized protection against damage caused by martens Not to be combined with xxx Accessories for profile series 05: KlickIn click component for nut M8 for simplified insertion of the M8 square nut at any desired point of the M8 KlickIn groove Proklip-S cable clip rectangular duct M8 rectangular, to be snapped into the screw channel M8 to optimize cable routing Proklip2000-B cable clip round duct M10 round, to be snapped into the M10 screw channel to optimze cable routing Proklip-C Kabelklip for Solo05 and Profi05 rectangular, to be snapped in between the upper and lower screw channel - for Solo05 and Profi Lightning protection for 8 and 10 mm Alu compl. pre-assembled (for 8 / 10 mm wire) Area of application Parts from all Schletter profile groups can be combined for application on pitched or flat roofs, in open areas and for the most sophisticated of custom designs. You can optimize on raw material requirements by selecting a profile from our wide range of products to best fit your individual application. Technical data Material Structural analysis Screws: Quality steel ; profiles: EN AW 6063 T66 / AlMgSi0.5 Sheet metal components: High-grade steel Structural analysis in accordance with current national standards (in Germany DIN1055 and EC1). Appendix for dimensioning the number of required fastening points, based on structural analysis. Please ensure you observe the structural analysis information for each case. Verification for adhesive forces of a roof to the substructure is not included in any of the general structural analysis appendices! 24 System prices can be obtained quickly and easily with our Autokalkulator! Please refer to our website:

25 Cable duct MaxK - Overview The cable duct system for flexible mounting of string cabling. Assembly schematic Cable duct MaxK loose 80x40x3000 Cable duct MaxK loose 120x40x MaxK Vario duct 80x40x mm MaxK Vario duct 80x40x mm MaxK Vario duct 120x40x mm MaxK Vario duct 120x40x mm Extendible and can be mounted between cross beams without being cut. Covering cable duct MaxK 80x1000 for MaxK Vario Covering cable duct MaxK 80x1300 for MaxK Vario Covering cable duct MaxK 120x1000 for MaxK Vario Covering cable duct MaxK 120x1300 for MaxK Vario Covering cable duct MaxK 80x3000 for MaxK Covering cable duct MaxK 120x3000 for MaxK Cover bracket MaxK duct 80 or Shift connector MaxK duct 80 Shift connector MaxK duct Hook-in bracket MaxK duct 80 Hook-in bracket MaxK duct

26 Inlay System - Overview The inlay system by Schletter for roofs and open areas please also refer to the structural analysis tables for cross beams Available lengths m inches and customized lengths h w Important information Modules with certification for a bespoke frame can be mounted in inlay systems, in so far as the certification is available. The module frame must be designed to withstand larger loads, as the unsupported span is much greater if the modules are mounted vertically. For roof applications Module-bearing profile RI 1 - b50 for module height 50 mm / 1.97 inch w h Mechanical connection: mm Top: Inlay area inches Bottom: Screw channel M10 8 m / 315 inch Module-bearing profile RI 1 - t50 for module height 50 mm / 1.97 inch w h Mechanical connection: mm Top: Inlay area inches Bottom: Screw channel M10 8 m / 315 inch Module-bearing profile RI 1 - t50 for module height 50 mm / 1.97 inch w h Mechanical connection: mm Top: Inlay area inches Bottom: Screw channel M10 8 m / 315 inch Profile connector loose, RI 1 Profile connector complete, RI 1 with self-drilling screws 26

27 Covering for module-bearing profile. RI 1 - b Covering for module-bearing prof RI 1 - t Covering for module-bearing prof RI 1 - c Clout nail with barbed thread A Distance piece inlay system bottom Distance piece inlay system top OptiBond The bonding technique deployed as an optimal means of connecting large-surface modules, mechanically, to the substructure. For technical reasons, bonding of the OptiBond must be effected by the module manufacturer. Please contact your module manufacturer Module-bearing profile OptiBond w h Mechanical connection: mm Top: OptiBond anchor inches Bottom: Screw channel M10 4 m / 157 inch Connector Solo or ProfiPlus loose Connector Solo or ProfiPlus pre-assembled loose pre-assembled 27

28 Plandach5 - Overview The Schletter in-roof system Mounting plan Profil Plandach Support rubber Plandach5 in the bearing profile Plandach5 for laminate modules Distance profile Plandach5 for laminated modules at horizontal joints Plandach5 Anti-slip kit, laminate xx Plandach5 middle clamp kit for frames up to 40 mm (1.57 inch) Plandach5 middle clamp kit for frames up to 52 mm (2.05 inch) Plandach5 end clamp kit for frames XX mm pre-packed for XX mm Plandach5 middle clamp kit, laminate up to 12 mm (0.47 inch) Plandach5 end clamp kit, laminate 6 and 8 mm (0.24 and 0.31 inch) Plandach5 underlay seal, molded part For the mounting of the profile on the roof covering Sealing screw 4.9x35 for wooden substructures Sealing screw 6.5x50 for wooden substructures BiPv project-specific The new Schletter in-roof system fulfils all French legal requirements for full integration with compatible roof coverings. 28

29 FixZ-7 and FixZ-15 - Overview The simple complementary elevation Mounting plan FixZ-7 System profile top w h mm inches m / 157 inch FixZ-7 System profile bottom w h mm inches m / 157 inch Connector E pre-assembled for application at top and bottom Mechanical connection: Top: Klick groove M8 Bottom: Screw channel M10 Mechanical connection: Top: Klick groove M8 Bottom: Screw channel M FixZ-15 System profile top w h mm inches m / 157 inch FixZ-15 System profile bottom 20 w h mm inches m / 157 inch FixZ-15 System profile bottom 25 w h mm inches m / 157 inch Connector E pre-assembled for application at top and bottom Mechanical connection: Top: Klick groove M8 Bottom: Screw channel M10 Mechanical connection: Top: Klick groove M8 Bottom: Screw channel M10 Mechanical connection: Top: Klick groove M8 Bottom: Screw channel M Additional connector for FixZ-15 kit, top also to be screwed in to the upper profile 29

30 a c d Flat roof systems Brochure A diagonal bracing of the supporting structures can make sense with all types of flat-roof applications, depending on the substructure and the fastening method. These can be mounted on site, or can be ordered separately, if required! Customized sizes, elevation angles etc. on request. Application examples Support, 30 degrees, other angles on request 07 series Flex Console Mounting girder KlickTop mounting beam Bottom profile Flat roof support Light U (30 degrees, aluminium, screwed) b Module height a b c d approx mm / 39.4 inch 965 mm / 38.0 inch 841 mm / 33.1 inch 530 mm / 20.9 inch 360 mm / 14.2 inch approx mm / 51.2 inch 1195 mm / 47.0 inch 995 mm / 39.2 inch 850 mm / 33.5 inch 600 mm / 23.6 inch approx mm / 59.1 inch 1445 mm / 56.9 inch 1390 mm / 54.7 inch 960 mm / 37.8 inch 690 mm / 27.2 inch Mounting beam KlickTop mounting beam Bottom profile Flat roof support Light N (30 degrees, aluminium, screwed) Module height a b c d approx mm / 39.4 inch 965 mm / 38.0 inch 841 mm / 33.1 inch 530 mm / 20.9 inch 360 mm / 14.2 inch approx mm / 51.2 inch 1195 mm / 47.0 inch 995 mm / 39.2 inch 850 mm / 33.5 inch 600 mm / 23.6 inch approx mm / 59.1 inch 1445 mm / 56.9 inch 1390 mm / 54.7 inch 960 mm / 37.8 inch 690 mm / 27.2 inch Mounting girder KlickTop mounting beam Bottom profile Flat roof support Profi U (30 degrees, aluminium, screwed) Module height a b c d approx mm / 59.1 inch 1445 mm / 56.9 inch 1390 mm / 54.7 inch 960 mm / 37.8 inch 690 mm / 27.2 inch Mounting girder KlickTop mounting beam Bottom profile Flat roof support Profi N (30 degrees, aluminium, screwed) Module height a b c d approx mm / 59.1 inch 1445 mm / 56.9 inch 1390 mm / 54.7 inch 960 mm / 37.8 inch 690 mm / 27.2 inch 30

31 07 series Flex Console a c d c Mounting beam KlickTop mounting beam Bottom profile Flat roof support Profi U (30 degrees, aluminium, screwed) b Module height a b c d approx mm / 86.6 inch 2200 mm / 86.6 inch 1995 mm / 78.5 inch 747 mm / 29.4 inch 460 mm / 18.1 inch Mounting girder KlickTop mounting beam Bottom profile Flat roof support Profi N (30 degrees, aluminium, screwed) Module height a b c d approx mm / 86.6 inch 2200 mm / 86.6 inch 1995 mm / 78.5 inch 747 mm / 29.4 inch 460 mm / 18.1 inch Mounting girder * KlickTop mounting beam * Bottom profile Flat roof support XL (30 degrees, aluminium, screwed) Module height a b c d approx mm / inch 2995 mm / inch 2765 mm / inch 1000 mm / 39.4 inch 700 mm / 27.6 inch approx mm / inch 3195 mm / inch 2795 mm / inch approx mm / 42.5 inch 733 mm / 28.9 inch approx mm / inch 3595 mm / inch 3495 mm / inch variable drill hole, 3-row arrangement possible * Bespoke application: 3-row arrangement 5-row arrangement of thin-film modules with linear support (c.f. product sheet LaQ) Dimensions and hole pattern according to order (see check list) KlickTop mounting beam Flat-roof supports FlexXXL (options: 15, 20, 25 degrees, Alu, screwed) Module height Elevation angle a b approx mm / inch 15 degrees 5205 mm / inch 5430 mm / inch approx mm / inch 20 degrees 5205 mm / inch 5430 mm / inch approx mm / inch 25 degrees 5205 mm / inch 5430 mm / inch Bottom beam Light U07 1m LightU07 1.3m Light U07 1.5m Profi U07 1.5m Hole distances Item no Item no Item no Item no A B mm 537 +/ / / /- 8 inches / / / / mm 757 +/ / / /- 8 inches / / / /

32 Support upper parts deployed with systems with continuous beams (CompactVario) Fittings kits must be considered when compiling and ordering systems. a 07 series Mounting girder Flex Console KlickTop mounting beam Flat roof support upper part Light Module height a b c approx mm / 39.4 inch 965 mm / 38.0 inch 530 mm / 20.9 inch 360 mm / 14.2 inch approx mm / 51.2 inch 1195 mm / 47.0 inch 850 mm / 33.5 inch 600 mm / 23.6 inch approx mm / 59.1 inch 1445 mm / 56.9 inch 960 mm / 37.8 inch 690 mm / 27.2 inch b c Mounting beam KlickTop mounting beam Flat roof support upper part Profi Module height a b c approx mm / 59.1 inch 1445 mm / 56.9 inch 960 mm / 37.8 inch 690 mm / 27.2 inch a b c b Mounting girder KlickTop mounting beam Flat roof support upper part Profi Module height a b c approx mm / 86.6 inch 2200 mm / 86.6 inch 747 mm / 29.4 inch 460 mm / 18.1 inch Accessories Fittings kit 07 for CompactVario basic for mounting support upper parts to the bottom beam KlickTop cross connector kit M8 for fastening the cross beam to the mounting beam 32

33 Support accessories: SolTub (Aluminium-tray system for gravel loading) Gravel tray standard length 2.2 m / 86.6 inch SolTub S gravel tray for 36 kg/m, 2.2 m (small) w bottom w top h mm inches SolTub L gravel tray for 92 kg/m, 2.2 m (large) w bottom w top h mm inches w bottom w top h SolTub S end covering SolTub L end covering Windsafe - project-specific! Rear-wall covering for elevated photovoltaic plants to minimize wind loads (This component is available on request only and exclusively in select projects!) Various sizes Tensile strut 1500 mm kit diagonal bracing Length approx. 1.5 m / 59.1 inch Tensile strut 2000 mm kit diagonal bracing Length approx. 2.0 m / 78.7 inch Tensile strut 2500 mm kit diagonal bracing Length approx. 2.5 m / 98.4 inch Tensile strut 3000 mm kit diagonal bracing Length approx. 3.0 m / 118 inch Tensile strut 4000 mm kit diagonal bracing Length approx. 4.0 m / 157 inch Kit with self-drilling screws Concrete block loading kit, aluminium for loading with concrete slabs or similar; in pairs incl. 2x Schraubensatz 550 mm / 21.7 inch 60 mm / 2.4 inch 33

34 SolRack plastic tray kit compatible with all support designs, for loading with existing gravel or concrete plates incl. screw kit for fastening Material thickness: 8 mm / inch Surface: 0.96 m 2 35 mm / 1.4 inch 800 mm / 31.5 inch 1200 mm / 47.2 inch SolRack Alu (1 plate) Material thickness: 1 mm / 0.04 inch, surface area 0.55 m 2 Accessories for SolRack Alu (order 2 pieces for each plate!) Screw M10x25 hexagon DIN933 A2 GMB Underlayment shim large M10 DIN9021 A2 Serrated flange nut M10 DIN6923 A4 35 mm / 1.4 inch 455 mm / 17.9 inch 1200 mm / 47.2 inch Sol Cube kit compatible with all support designs, for loading with existing gravel or concrete plates. incl. screw kit for fastening Sol Cube (without accessories) 125 mm / 4.92 inch 1000 mm / 39.4 inch 500 mm / 19.7 inch Special supports Facade support with 15, 20, 25, [.5 -increments], 70, 75 degrees To select the support angle (angle a), please specify the module inclination relative to the horizontal - aluminium, screwed Light 10 Light 13 Light 16 Profi 16 Module height a b approx m / inch 820 mm / 32 inch 840 mm / 33 inch approx m / inch 1050 mm / 41 inch 1050 mm / 41 inch approx m / inch 1285 mm / 50.6 inch 1260 mm / 49.6 inch approx m / inch 1285 mm / 50.6 inch 1260 mm / 49.6 inch Angle a a b * for heavy loads Vegetated-roof support for modules of up to 1.6 m at 15, 20, 25, 30 degrees Please state desired inclination! Aluminium, screwed approx. 0.4 m / inch clearance Length of the module angle: approx. 1.5 m / inch compatible accessories: as for support Profi Vegetated roof support for modules 1.6 m Vegetated roof support for CompactVario kit (incl. fittings kits) Flat roof or bottom support VarioTop (10-60 degrees) The variable support with summer and winter settings! 10% more annual yield with one-off time re-set in spring and in autumn! 34

35 AluLight Set The simple 12 elevation for flat roofs. Only possible if standard module clamps are used. Concrete slabs are used for loading for module width for module length mm / inch mm / inch mm / inch mm / inch mm / inch mm / inch mm / inch mm / inch mm / inch mm / inch mm / inch mm / inch AluLight support chassis for edge zones AluLight with dim. 330 mm / 13 inches for edge zones for module width for module length mm / inch mm / inch mm / inch mm / inch mm / inch mm / inch Windsafe AluLight Compatible Windsafe designs for AluLight for module width for module length mm / inch mm / inch mm / inch mm / inch mm / inch mm / inch mm / inch mm / inch mm / inch mm / inch mm / inch mm / inch AluLight TF 600x1200 kit For laminates of 600x1200 mm / 23.6 x 47.2 inch Surface protection mat 1 m x 10 m, 6 mm with alu lamination AluGrid - project-specific! Material and tool-optimized system by which modules are fastened to flat roofs in closed rows, with a fixed elevation angle of 15 degrees, with minimal ballast. 35

36 Profile series DN - Overview Double groove profiles with different spans as load distribution beams and continuous beams. Available in combination with different systems, such as cross rail mounting, CompactVario, CompactGrid... Optimal combination potential with the well-proven Klick-system. Available lengths m inches and customized lengths h w Mounting beam DN0 w h Mechanical connection: mm Top: Klick groove M10 inches Bottom: Screw channel M10 Mounting beam DN1 w h Mechanical connection: mm Top: Klick groove M10 inches Bottom: Screw channel M Mounting beam DN2.5 w h Mechanical connection: mm Top: Klick groove M10 inches Bottom: Screw channel M Mounting beam DN3 w h Mechanical connection: mm Top: Klick groove M10 inches Bottom: Screw channel M10 Accessories for profile series DN: Connector profile DN0 DN1 kit incl. bolts and nuts Connector insertion DN1 kit incl. safety screws 36

37 Connector insertion DN2.5 kit incl. safety bolts Connector Profil DN3 kit incl. bolts and nuts Dowel clamp DN0/Solo05 for special applications Dowel clamp DN1 for special applications KlickTop cross connector kit M10 with bolt, Klick and square nut for Klick groove M10 compatible with DN0 and DN1 GridNorm product sheet KlickIn click component for nut M10 for simplified insertion of the M10 square nut at any desired point along the M10 KlickIn-groove Proklip2000-B cable clip round duct M10 round, to be clicked into the M10 screwing channel to optimize cable routing Area of application Parts from all Schletter profile groups can be combined for application on pitched or flat roofs, and in open areas and for the most sophisticated of custom designs. Optimize on raw materials requirements by selecting a profile from our wide range of products to best fit your individual application! Technical data Material Structural analysis Screws: Quality steel ; profiles: EN AW 6063 T66 / AlMg0.7Si Sheet metal components: High-grade steel Structural analysis in accordance with current national standards (in Germany DIN1055 and EC1). Appendix for dimensioning the number of required fastening points, based on structural analysis. Please ensure you observe the structural analysis information for each case. Verification for adhesive forces of a roof to the substructure is not included in any of the general structural analysis appendices! System prices can be obtained quickly and easily with our Autokalkulator! Please refer to our website: 37

38 Large projects - SystemFS, PvMax3, Park@Sol, IsoTop Large projects are individually calculated and are compiled in-house prior to dispatch. We look forward to your inquiry. An excerpt from our wide range of profiles Open area - SystemFS, PvMax3 Each FS open area system is custom-designed for assembly in its designated location. In addition to the pile-driving technology of the FS system, a concrete foundation system is also available with the PvMax3. FS/PvMax3 Product /mounting sheets FS system Carports - Park@Sol Solar carports provide a welcome supplement of power for wide-area utilization of photovoltaic energy, particularly given that the roof areas on carports are granted the maximum compensation, according to the Renewable Energy Sources Act! Park@Sol product sheet PvMax3 Park@Sol 38

39 Industrial Foil Roof IsoTop Industrial foil roofs comprise a substructure with large spacing between girders. The IsoTop system with support distances of up to 10 m allows for project-specific solutions requiring no additional loading of the roof covering. IsoTop product sheet IsoTop 39

40 Screws and accessories Hexagon head screw, VA M8x25 M10x20 M10x25 M10x30 M10x35 M10x Hexagon head screw, VA M10x Carriage bolt, VA M10x20 M10x Serrated flange nut anti-twist device integrated in the flange, VA M8 M10 M12 Hexagon nut, VA M8 M10 M Washer, VA Large washer, VA M8 M10 M Socket head screw M8x20 with under-head serration M8x25 with under-head serration M8x30 with under-head serration M8x35 with under-head serration M8x40 M8x55 M8x60 40

41 Secufix anti-theft device for socket head screw M8 Secufix steel ball for TORX T40 5 mm (Rapid) is simply driven into the screw head! SecuFix drive-in, anti-theft device SecuFix drive-in TORX ball 5 mm Secufix2 anti-theft device for even better protection as a kit Square nut M8, V4A compatible with all Schletter system profiles in combination with Klick-groove and "Klick" click component Square nut M10, V4A Special square nut M8, V4A (Design as with M10) compatible with all Schletter system profiles in combination with Klick-groove M10 and Klick component Self-locking nut, V4A M8 M10 M Locking washer, VA extra narrow Self-tapping thread screw for steel up to 2 mm 6.5x50 6.5x75 6.5x x x x200 for steel from 1.5 mm 8x64 8x100 8x125 - on request 8x150 8x200 - on request EPDM-rubber inlay 3 mm self-adhering, 10 m-roll, UV-resistant for example for clamps for trapezoidal sheet metal, or for laminate modules. 25mm wide 48mm wide 80mm wide 41

42 Wood screw We recommend at least 80 mm for unboarded roofs, and for roofs with boarding and counter battens at least 120 mm! Wood screw VA 8x80 8x100 8x120 8x150 8x200 Galvanized wood screw 8x80 8x100 8x120 8x150 8x200 Flat-headed wood screw VA x80 8x100 8x120 8x160 8x200 8x240 8x260 8x300 8x340 8x360 8x400 Galvanized, flat-headed wood screw 8x80 8x100 8x120 8x160 8x200 8x240 8x260 8x300 8x340 8x360 8x Torx T40-Bit for flat-headed wood screws compatible with Rapid 2+ and more recent systems Coupling shank with magnet compatible with Torx T40-Bit, Length: 200 mm Ratchet wrench SW15 compatible with flange nut M10 Kronen-Bohrer 17 mm core drill 21 mm Schletter tool kit Product sheet Schletter tool-kit 42

43 PvSpin Quick and gentle cleaning of the PV-module surface Product sheet PvSpin Brochure (current version) I400001DE Mounting and Project Planning I400079DE I400080DE I113001DE System structural analysis - Basic design for pitched roofs System structural analysis - Basic design for flat roofs System structural analysis - Complete version with all appendices (on payment of a nominal charge) Autokalkulator support program with all current price lists, available in 5 languages Shade calculation support program for flat roofs I400116MS Info CD with documentation and product images on request I400150DE I400116DE I400082DE I400084DE Trade fair stand, ca. 1x2 m, Roll-up "Standard systems" "IsoTop system for roofs of industrial buildings" "FS open area system" "Compact Vario" Sample case Contains examples of current Schletter mounting system products 43

44 Schletter GmbH Alustrasse Kirchdorf/Haag i. OB, GERMANY How to contact us Sales and distribution Phone: Fax: vertriebsinnendienst@schletter.de Technical advice and inquiries Phone: Fax: anfragen@schletter.de Order processing Phone: Fax: bestellung@schletter.de Logistics service Phone: Fax: service@schletter.de For a comprehensive and competent consulting in the planning of your plant and for questions concerning logistics and order processing, our members of staff are available from Monday to Friday from 7 am to 5 pm. Status 10/2011 Subject to change without notice Seminar and workshop information Phone: Fax: seminar@schletter.de Schletter GmbH, 2011, I400003GB, V9