January January s Demo. Hollowing: by Randy Zelenka

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1 January 2019 January s Dmo Hollowing: by Randy Zlnka Our vry own Vic prsidnt Randy Zlnka has amassd a wid collction of hollowing tools. Randy will b showing ths tools and spnding tim sharing about his xprinc with this challnging aspct of woodturning. In this issu: Dcmbr s Program Th Call of th Lath Dcmbr Club Minuts Pag & 4 Programs Show and Tll Novmbr s Program Pag 5 6 & 7 8,9 & 10 For Mmbr by Mmbrs Club Information Pag 11, 12 &

2 January 2019 Th Call of th Lath As I sit hr and contmplat what to say as w start 2019, I m rmindd that w, th now mmbrs of Flint Hills Woodturnrs, cam togthr in March of 2015 to form a 501(c)(3) non-profit club composd of individuals who ar intrstd in larning and promoting th art of turning wood. Th club is for hobbyists in th Flint Hills rgion of Northast Kansas and w ndd th yar with around 50 mmbrs and continu to hav nw mmbrs visit and join. Undr th ladrship of Tom Boly ovr th last 3 plus yars w hav continud to fulfill our mission of promoting, ducating and advancing th art of woodturning. W hav much to thank Tom for and I would ncourag ach of you to xprss your apprciation to him for his tim and ddicatd srvic to this club. W startd out our fist mting in his prsonal shop which soon bcam th mting plac for our club. As w grw in numbrs and bgan to out grow his shop spac w bgan to sarch for anothr facility that could provid th spac and conditions to hav a lath and nvironmnt that allows and vn ncourags woodworking. Tom was a ky part in finding th Goldn Prairi Hony Farms facility that w now hav th plasur of mting at. H also has graciously continud to allow th us of his shop for our skill nhancmnt sssions and his shop also is th hom of svral of our club laths. Many of th club pursuits to ducat and promot woodturning ar gratly du to Tom s prsonal involvmnt. So, a big harty thank you gos out to Tom for all that has don and mant to this club. Tom has continud to offr his shop for skill nhancmnt sssions and h will also continu to organiz th You Gotta Eat tim ach month. I m sur h will continu to b a valuabl rsourc and asst as w mov forward. Any club must hav on thing to b a club and that is mmbrs. Why do I say this? Wll I want to xprss that our club is aliv and doing wll bcaus of you th currnt mmbrs. Without mmbrs thr is no point. You, ys you, ar th rason this club is what it is today. Som lad, som tach and dmonstrat. Som giv of thir tim and talnts, som srv bhind th scn. Som hlp with ducational and informational vnts. Som shar thir latst crations and inspir othrs. Som giv montarily and vn donat itms to th club. Som ar grat at organizing vnts. My arlir statmnt Without mmbrs thr is no point wll, I want to rword that and say Without mmbrs that ar involvd thr is no point. So as w mov forward into 2019 my challng to us th mmbrs of our club is to continu with what w hav bn doing, but also to mayb tak a momnt and considr what part you can or should b involvd with. Thr ar many things that ar ndd to nsur our club and our mtings tak plac. I know that many of you ar fully ngagd in ths fforts but thr ar qually as many that ar not. W currntly hav som folks that stup for ach mting but w could us additional hlp. Othrs hlp clan up and put things away aftr th mting but w could always us mor hlp. W oftn nd somon to prsnt or do dmonstrations. I rmmbr bing askd th first tim to giv a short dmo and I had only bing turning for a fw months. So I ncourag ach of us to considr what part w can play and gt involvd. Ray Cas Prsidnt 2

3 Club Minuts Th monthly mting of th Flint Hills Woodturnrs bgan at 9:00 a.m., Dcmbr 1, 2018 at th Goldn Prairi Hony Farms, locatd at th Grn Vally Industrial Park, 8859 Grn Vally Driv, Manhattan, Kansas. Prsidnt Tom Boly calld th mting to ordr. Th mting bgan with Show and Tll. Robrt Kloppnborg, Trry Schmidt, Randy Zlnka, Don Bakr, Dnnis Biggs, Victor Schwarz, Mlissa McIntyr, Stv Hougham, Brad Hoppr, David Dlkr, Ray Cas, and Gary Hobbi shard thir rcnt woodturning work with th club. Attndanc: Thr wr 45 mmbrs and visitors in attndanc at today s mting. Visitors includd Huntr Taphorn, Jim Taphorn, Michal McG, and Colln McG. Officrs Rports: Prsidnt s rport: Tom Boly rportd that Robrt Kloppnborg has bn in contact with th L Dam Cntr for Fin Art in Marysvill and w ar invitd to show and sll our work at thir July 2019 vnt. Mor information to com. Stv Bitau and othr FHW mmbrs attndd Glnn Lucas dmonstration in Lincoln. Stv rportd FHW can gain insights from Lucas dmonstration into stting up for dmonstrations. Sound amplification is somthing w should furthr considr. A mic that will work undr a fac shild in Dcmbr 1st, 2018 ncssary. (Thos in th back of our mting today concurrd bttr audio was ndd for our monthly dmonstrations.) Stv suggstd having thr monitors for dmonstrations: on ovr th lath to show work going on; on on th right sid focusd on prsntr; and small monitor so th prsntr can s what h s doing. Stv suggstd for profssional dmonstrators w nd to provid th quipmnt and stup thy ar accustomd to having. Howvr, somon ls notd prsntrs ar in th businss of making mony and oftn accpt situations that ar not always idal. Vic Prsidnt s and Nwslttr Editor s rport: Ray Cas thankd th mmbrs for thir trust in lcting him as nxt yar s club prsidnt. Th nw board will addrss th nd for a sound systm and othr issus, and h askd mmbrs for thir idas to mak th club bttr. Ray askd if any mmbrs ar not rciving th nwslttr, and if so, plas lt him know. Trasurr s rport: Tom Shilds rportd a balanc of $3,678 in th trasury, and h rmindd mmbrs that dus ar du in January. Expnditurs wr $150 for us of th b shop for six months and $100 for insuranc. Scrtary s rport: no rport 3

4 Club Minuts continud Program Dirctor s rport: Dnnis Biggs rportd today s dmonstration will b Bob Holcomb turning a onc turnd grn wood bowl. Th January dmonstration will b Randy Zlnka turning a hollow vssl, th Fbruary dmonstration will b Ray Cas on a topic to b dtrmind, th March dmonstration hav svral dmonstrators talking about thir favorit finishs, th April dmonstration is still opn, and th May dmonstration will b by th nationally known wood turnr Alan Lacr. Alan will also b doing a workshop th Friday bfor th May dmonstration as wll. Oprations Dirctor s rport: no rport Mmbr at Larg s rport: no rport Librarian Jo Bck said FHW shirts will probably b availabl nxt month. Tom Boly said at th club s first mting in March 2015, twnty-on popl mt and xprssd an intrst in forming a woodturning club. Today, th Flint Hills Woodturning club has ovr fifty mmbrs. Tom thankd th board mmbrs for thir ffort s and all mmbrs for thir hlp in claning up aftr ach mting. Dmonstrations: Today Bob Holcomb dmonstratd turning a grn, onc turnd wood bowl. H bgan by xplaining th advantags of turning bowls only onc vrsus th mor common practic of twic turning bowls (rough turning and thn finish turning). On advantag is, as a onc turnd bowl dris it tnds to distort mor than twic turnd bowls, and this provids a charactr in his bowls that buyrs of his bowls much prfr. Bob xplaind how h rmovs bowl blanks from a log thn dris thm, rsulting in almost no cracks. H wnt on to onc turn a bowl from grn wood, dscribing vry stp along th way, including mounting th bowl on th lath, tools h uss, how to masur bowl thicknss, drying th turnd bowl, and sanding and finishing tchniqus. Raffl: This month Mlissa McIntyr, Kvin Dix, Tom Boly, Vic Vinson, Samul Ullman, and Kvin Robrts won valuabl prizs. Th grand priz was won by Trry Schmidt. Th nxt Flint Hills Woodturning mting will b on Saturday January 5, 2019 at 9:00 a.m. at th Goldn Prairi Hony Farms, locatd at th Grn Vally Industrial Park, 8859 Grn Vally Driv, Manhattan. Nd Gatwood - Scrtary 4

5 Found 3/8 Sorby bowl goug at Rd Hollow Lath Works. Lt Tom Boly know if it is yours at Programs W hav schduld Alan Lacr to do a workshop and club dmo in May Thank you all, you mak this an xciting organization. January 5th Fbruary 2nd March 2nd April 10th Randy Zlnka Ray Cas Mmbrs sharing Tom Boly Will b doing a 3 Axis bowl Finishing Favorits Coring hollowing dmonstration. 5

6 l l T d n a w o h S : r b m c D 6

7 l l T d n a w o h S : r b m c D 7

8 Dcmbr s Program Rcap Dmonstrator: Bob Holcomb Today s dmonstration was Bob Holcomb turning a onc turnd bowl from grn wood. Bob has bn turning and slling bowls for 8 to 9 yars and prfrs turning onc turnd bowls instad of th mor common twic turnd bowls. (Twic turnd bowls ar first rough turnd to a thicknss of about on tnth of th bowl s diamtr thn finish turnd to a final form.) Th shap of onc turnd bowls will usually distort as th bowl dris, but Bob says his customrs prfr that as it adds charactr to th bowls. Bob prfrs to tak bowl blanks from trs that hav bn flld in th wintr instad of wood harvstd in th summr, as cracking whil drying th wood is lss common in wintr wood. Bob notd that whn considring th orintation of th bowl to b takn from a log, th orintation of th sap wood and th pith is an important dsign considration, as it dtrmins th orintation of th figur of th grain in th bowl. Bob suggstd an xcllnt book on bowl dsign is Richard Raffin s Th Art of Turnd Bowls, which FHW has in its library. Bob uss a chain saw to shap a bowl blanks instad of a band saw; it avoids braking xpnsiv band saw blads. Aftr rmoving a bowl blank from a tr log, h immdiatly puts it into a plastic bag to avoid any loss of moistur, which can caus cracking, and h liks to turn it no mor than a day or two latr. To mak th bowl, Bob mounts th bowl blank on th lath with a fac plat attachd to what will b th top of th bowl. H wor a smock as a lot of watr is thrown from th wt wood. Using a 5/8 bowl goug, h first turnd th outsid of th bowl and its bottom, and h also mad a tnon on th bottom. 8

9 Nxt, h producd a good finish on th bowl s outsid using a scrapr. Th bowl was thn rmountd using th tnon and th matrial on th bowl s intrior was rmovd with a 1/2 bowl goug and a scrapr. Doubl ndd caliprs ar usd to obtain a satisfactory wall thicknss. Th tool rst was placd as clos to th work as possibl to avoid tool vibration. H dosn t us a curvd tool rst as it can gt in th way of th tool s handl. H workd th bowl s rim bfor rmoving too much at th bowl s bottom to avoid vibration at th rim. Aftr forming th bowl by onc turning it, h placs th bowl with svral othrs in a papr bag without any wood chips to bgin drying it. H stors thm in his basmnt, or a similar cool plac, for a month or two to dry. Thn h taks th bowls out of th bag and stors thm on a shlf to furthr dry. Nxt, th bowl, which is now likly to b warpd, was rmountd on th lath. H typically sands his bowls with cloth backd sandpapr starting at 120 grit, thn 180 grit, 220 grit, and finally with 320 grit sandpapr. H spritzs th bowl with watr to rais th grain, and r-sands with 320 grit. H mountd th bowl on a shop-mad jam chuck and holds it in plac with th tailstock. A divot in th tnon placd thr whn h arlir mad th tnon hlps cntr th work. 9

10 Th tnon was rmovd with a goug and thn, off th lath, h rmovd th rmaining small nib with a chisl. H thn powr sandd th bottom. Bob signs his work on light wood with a burnr and on dark wood h ngravs his signatur. Mahony s walnut oil is his finish. Bob obtains much of his wood from th Rily County Transfr Station, and h slls his bowls for about $10 pr inch of diamtr. Nd Gatwood - Scrtary 10

11 For Mmbrs by Mmbrs Stting up th grindr and jigs This information will b about stting up th grindr. Sharpning woodturning tools is a sparat handout. Thr ar rally two grindrs which woodturnrs I know us in thir shops to sharpn thir woodturning tools. Th first is a Tormk, an xpnsiv but xcllnt knif sharpnr. Jigs to hold woodturning tools ar availabl but that is not th bst for a woodturnr for svral rasons. I don t want to disparag th Tormk as it is a top quality machin but my rasons for not rcommnding it ar ths: mostly usful for knivs; dos not hav a way to asily rshap a tool which has gottn off angl; rarly found in woodturning shops and nvr at public dmos or classrooms. Thrfor, th standard low spd grindr with a sharpning whl at ach nd is th bttr styl as it will hav both a fin and coars whl. Th coars whl is bst usd for rshaping a tool which has gottn out of whack. This is what narly all woodturnrs hav and what is takn to public dmos. If that is what you also hav at hom, you will alrady know how to us it Ths low spd grindrs run at about 1725 rpm and hav friabl ston whls or CBN whls. Th friabl whls ar softr and bttr for us with woodturning tools. CBN whls ar xpnsiv but xcllnt for high spd stl. Always us ston whls for carbon stl tools as thy will damag th CBN whls. Evryon I know who is a woodturnr has a slow spd grindr with two whls, on coars and on fin, with th Onway Wolvrin jig and th Vari-Grind jig. Th thr rasons to gt that st-up ar it is asist to us, it is what you will likly ncountr if you go to anyon ls s shop to do som turning, and that is th typ of grindr which would b takn to any public turning vnt such as a public club dmo. I hav always had th fin whl on th right and th coars whl on th lft, thn put th platform in th rcivr undr that lft-hand whl and th pockt bar on th right, as shown in th first photo. If you us somon ls s rig, b sur you know which whl is on which sid. Whn you st up th Vari-Grind jig for ithr your bowl goug or spindl goug, cut a pic of wood or small PVC pip to just fit btwn th nd of th pockt bar and th rcivr and mark it as such so you can quickly st it whn sharpning. Do th sam for th othr goug and sharpning will b much asir as th st-up will b quick. If using CBN whls, thos spacrs should b good forvr but if using ston whls, you may nd to chck thm from tim to tim for th right lngth as th whls will slowly gt smallr and smallr ovr tim as you drss thm. 11

12 Drss thm? That trm mans using a diamond dvic to squar up, clan up, and r-flattn th fac of th ston whls. As you us th whls, thy will dvlop groovs and will tnd to clog up with mtal so claning thm up by ssntially grinding th fac of ach whl just a bit with a diamond drssr will mak sharpning much mor ffctiv. CBN whls do not nd to b drssd lik that as thy will hold thir shap and siz just fin. Now that you hav your grindr rig mountd on a board, it is asy to fastn to your workbnch or whrvr you want it to b as wll as asy to unfastn to tak to a dmo if ndd. Just put a coupl scrws down through th board into your wood workbnch or stand and you ar st. If that is impractical, thn prhaps a coupl clamps will b sufficint. Whn taking it to a tmporary location, just stting it on a tabl or bnch will work as long as you don t push against it too hard whn sharpning which you rally shouldn t do anyway. Th Vari-Grind jig is to b usd as notd in th instructions. Th gnral practic is to hav th nd of th goug sticking out 2 from th jig but som us 1 ¾ instad. Both ar fin but pick on and stick with it. You can mount a small pic of hard wood on th bas board btwn th grindr and on rcivr so you can quickly xtnd th goug from th jig by that distanc (2 or 1 ¾ ) and tightn th hand scrw to hold it in plac. You can b rally hlpful to your fllow woodturnrs by mounting a similar pic on th othr sid and making on st back 2 and th othr 1 ¾. I highly rcommnd facing that pic of wood with somthing hard lik a pic of Formica bcaus othrwis ovr tim, you will slowly cut a groov in th fac of th wood and th goug will stick out too far. Us it gntly and it should last a long tim but ultimatly, rplacing it is fairly simpl. That formica-facd block is shown in this pictur btwn th risr panl undr th grindr bas and th right hand rcivr. In min, it is 2 from th front of th board to th block. Thr is on mor accssory which will mak your grindr particularly usabl. Add a block to th back of th bas board on which th grindr is mountd which has a coupl of ¾ hols drilld in it and on or two ¼ hols as shown in this pictur. As you can s, looking ovr th top of th grindr to th glud-on block bhind it, that block provids a plac for your Vari-Grind jig and a diamond stick which can b usd to fil off th rolld-ovr stl whn you hav to rshap a tool which has gottn out of shap. 12

13 thy ar a half inch widr than th ston whls and will not slowly b worn away as thy ar cland and r-flattnd (drssd) ovr tim sinc you don t hav to ithr clan thm or r-flattn thm. Th pric of CBN whls has com down considrably ovr th last fw yars so if thy ar within your budgt, prhaps you should considr thm but plas do not think thy ar ssntial. Thy arn t. Thy ar nic to hav but it is bttr to spnd your xtra cash on a good chuck, an xtra st of jaws for your chuck, or that nw goug you saw somon dmonstrat. I d lik to commnt on CBN whls for a momnt. Thy ar trrific but thy ar also xpnsiv. Whn you buy a grindr, it will com with coars and fin ston whls. Thos will work just fin on all th tools. Th advantags of th CBN whls is Happy turning! Tom Boly 13

14 Flint Hills Woodturnrs is a 501(c)(3) non-profit composd of individuals who ar intrstd in larning and promoting th art of turning wood. Formd in March 2015 for hobbyists in th Flint Hills rgion of Northast Kansas, th club wlcoms all intrstd popl to visit our mtings to gt a sampl of this inspiring hobby. You will find warm popl from novic to xprt willing to shar with you. Flint Hills Woodturnrs is a chaptr of th Amrican Association of Woodturnrs (AAW). Flint Hills Woodturnrs Calndar of Evnts Jan 5th Monthly Mting Randy Zlnka Hollowing Goldn Prairi Hony Farms 8859 Grn Vally Driv, Suit #4, Manhattan Prsidnt Ray Cas prsidnt@flinthillswoodturnrs.org Vic prsidnt Randy Zlnka vicprsidnt@flinthillswoodturnrs.org Scrtary Nd Gatwood scrtary@flinthillswoodturnrs.org Trasurr Tom Shilds trasurr@flinthillswoodturnrs.org Program Dirctor Dnnis Biggs program@flinthillswoodturnrs.org Oprations Stv Bitau oprations@flinthillswoodturnrs.org Mmbrs at Larg Bob Holcomb TomBoly Jan 21st Jan 15th Fb 2nd March Noon Skill Enhancmnt 7:00-9:30 PM Monthly Mting Ray Cas 3 Axis Bowl Monthly Mting Finishing Favorits Rd Oak Hollow Lath Works, Wamgo Goldn Prairi Hony Farms 8859 Grn Vally Driv, Suit #4, Manhattan Goldn Prairi Hony Farms 8859 Grn Vally Driv, Suit #4, Manhattan Unlss othrwis announcd, mtings ar hld at 8859 Grn Vally Driv, Suit #4, Manhattan KS Mtings start at 9:00 am but com any tim aftr 8:00 am. Th Amrican Association of Woodturnrs (AAW) is a nonprofit 501 (c)(3) organization, ddicatd to advancing th art and craft of woodturning worldwid by providing opportunitis for ducation, information, and organization to thos intrstd in turning wood. Establishd in 1986, AAW currntly has mor than 15,000 mmbrs and a ntwork of mor than 350 local chaptrs globally rprsnting profssionals, amaturs, gallry ownrs, collctors and wood / tool supplirs. 14

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