Single-Channel Safety Barriers Series 9001
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1 Single-Channel Safety Barriers Series 9001 > Broad product range for all standard applications in the world of automation > Flexible and space saving single and dual channel versions available > Time saving installation due to simple snap on DIN-Rail and connection to PE and ground at the same time > Reduced inventory due to uniform exchangeable fuse Series E00 R.STAHL safety barriers INTRINSPAK series 9001 are used for various applications in the arena of automation. Based on the broad range of versions and the possibility of various interconnections it offers for almost all tasks. The safety barriers enable the intrinsic safe operation of HART transmitter, proximity switches, potential-free contacts and temperature sensors, strain gauge, solenoid valves, indicators e.t.c. The compact design allows a space saving and flexible installation in the cabinet. The mounting is very comfortable and easy due to the fact that installation on the DIN-rail and the contact to the potential equalization is made in one step. ATEX / IECEX / NEC 505 NEC 506 NEC 500 GOST Class I Class I Class II Class III Zone Zone Division Ex i interfaces x x x x x x Ex i interfaces Ex i interfaces x x x x x x Installation in x x Installation in x x Installation in x x *) x *) *) Restrictions see table explosion protection WebCode 9001A Safety Barriers /1
2 Single-Channel Safety Barriers Series 9001 Explosion Protection Global (IECEx) Gas and dust IECEx PTB X Ex na [ia Ga] T4 Gc [Ex ia Da] I Europe (ATEX) Gas and dust USA (NEC) Gas and dust Russia (GOST-R) Gas Certificates and approvals Certificates Further parameters Installation Further information PTB 01 ATEX 2088 X E II 3 (1) G Ex na [ia Ga] / T4 Gc E II (1) D [Ex ia Da] I (FM) CL. I, DIV.2, GP. A,B,C,D, T4 AND CL. I, ZONE 2, GP. / T4, INTRINSICALLY SAFE CONNECTIONS FOR CL. I,II,III, DIV. 1, GP. A,B,C,D,E,F,G AND CL. I, ZONE 0, GP. / E81680 (UL) CLASS I, DIV. 2, GROUPS A,B,C,D CLASS II, DIV. 2, GROUPS F,G CLASS III [Exia Ga] //IIA ExnA [iaga] //IIA T4 Gc IECEx, ATEX, Canada (CSA), Kazakhstan (GOST-K), Russia (GOST-R), Serbia (SRPS), Ukraine (GOST-U), USA (FM, UL), Belarus (GOST-B) in Zone 2, Division 2 and in safe area see respective certifcate and operating instructions Technical data Electrical data Transmission characteristic Leakage current at ( 2 ma (if not stated otherwise) Temperature effect ( 0.25 % / 10 K Transmission frequency At resistive current limitation I m ( 50 ma ( 50 khz I m ) 50 ma ( 100 khz At electronic current ( 10 khz limitation Ambient conditions Ambient temperature C / F Storage temperature C / F Maximum relative 95 % mean, no dewing humidity Mechanical data Ingress protection according to IEC terminal enclosure IP20 Casing IP40 Enclosure material Polyamide 6 GF Connection 4 cage terminals, each maximum 1.5 mm 2 flexible / solid 2 PA-terminals, each maximum 4 mm 2 flexible / solid Weight approx kg /2 Safety Barriers
3 Single-Channel Safety Barriers Series 9001 Version Description Type Page Single-channel Earthed electric circuit 9001/01 4 barriers Current limiting to < 100 ma Earthed electric circuit 9001/01 5 Connection to regulated power supply Application for floating contacts 9001/01 7 Nominal current limited to < 40 ma Earthed electric circuit Connection to unregulated power supply between + 20 and 35 V DC Application for floating contacts 9001/01 8 Nominal current limited to < 40 ma Earthed Connection to unregulated power supply between + 20 and 35 V DC Application for solenoid valves, LEDs or audible signals 9001/01 9 Earthed electric circuit Connection to unregulated power supply between + 20 and 35 V DC Earthed electric circuit 9001/00 10 Connection to regulated power supply Earthed electric circuit 9001/02 11 Suitable for alternating current and direct current Earthed electric circuit 9001/02 13 Suitable for alternating current and direct current Current limiting to < I max Earthed electric circuit 9001/03 14 For the evaluation of direct current signals Current limiting to < I max Application for HART transmitters 9001/51 15 Earthed Connection to unregulated power supply between + 20 and 35 V DC Application for transmitters Earthed Connection to unregulated power supply between + 20 and 35 V DC 9001/51 17 Safety Barriers /3
4 Single-Channel Safety Barriers for Positive Potential Series 9001/01 Series 9001/01 Single-Channel Safety Barriers for Positive Potential -Ue Earthed electric circuit Installation possible in Division 2 and Zone 2 Can be used as intrinsically safe supply / equipment 05495E01 R min I max ãu Safety values Order number U o I o P o V Ω Ω ma V V ma mw mh mf mh mf < 100 < / < 100 < / < 100 < / < 100 < / *) *) Ambient temperature C Functional Data and Safety-Relevant Maximum Values Nominal voltage I max Maximum output current P o I N Nominal current ãu Additional voltage drop across U the safety barrier I N - U N = + R min R L Minimum resistance of the safety barriers Maximum resistance of the safety barriers L o max. permissible external inductance U o Maximum voltage C o max. permissible external capacity I o Maximum current R L max. resistance of the /4 Safety Barriers
5 Single-Channel Safety Barriers for Positive Potential Series 9001/01 Single-Channel Safety Barriers for Positive Polarity equipment Grounded cicuit Allows the connection of regulated power supplies, Approved for installation in Division 2 and Zone 2 -Ue / R min I max Safety values Order number U o I o P o V Ω Ω ma V ma mw mh mf mh mf / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / Functional and Maximum Safety Values 05438E02 Nominal voltage I max Maximum current through the safety barrier R min Minimum resistance of the safety barrier Maximum resistance of the safety barrier P o U o Maximum voltage L o external inductance I o Maximum current C o external capacity Safety Barriers /5
6 Single-Channel Safety Barriers for Positive Potential Series 9001/01 Application 9001/ Analog output (current source) with I/P converter etc. Field circuit earthed Schematic ma 9001/ Operating data Operating voltage Operating current Maximum voltage drop at the safety barrier Safety data Maximum voltage Maximum current = + 24 V I N = ma ΔU max (6.5 V U o = 28 V I o = 110 ma external inductance L o 2.2 mh external capacity C o 0.08 μf P o = 770 mw 2-wire 4/20 ma transmitter - Standard Schematic 9 mh 0.65 μf 11331E ma 9001/ VDC Application note This safety barrier is used if the control system measures the current in the supply line. The transmitter and the control system are earthed, regulated power supply must be used. Discrete 2-wire output for magnet reed switches, LEDs and audible alarm indicators Schematic 09952E / VDC Application note This barrier is suitable for use with regulated power supplies and earthed return circuits. The rated voltage is 24 V. 9001/ and 9001/ should be used for applications which require higher power and for use exclusively in gas groups and IIA E01 /6 Safety Barriers
7 Single-Channel Safety Barriers for Positive Potential Series 9001/01 Single-Channel Safety Barriers for Positive Polarity -Ue -Ue / equipment Application specific for the connection of volt free contacts Operational current limited to < 40 ma Grounded circuit Allows the connection of unregulated power supplies, between + 20 to 35 V DC Approved for installation in Division 2 and Zone E02 R min I max Safety values Order number U o I o P o V Ω Ω ma V ma mw mh mf mh mf / *) * ) Maximum leakage (terminal 1 -> PA/ ) I leak 100 µa Functional Data and Safety-Relevant Maximum Values Nominal voltage ãu Additional voltage drop across the safety barrier R min Minimum resistance of the safety barriers Maximum resistance of the safety barriers I max Maximum output current P o L o max. permissible external inductance U o Maximum voltage C o max. permissible external capacity I o Maximum current R L max. resistance of the Application Binary input with switch (load to +) Field circuit earthed Schematic 9001/ R L Supply Voltage V DC Operating data Operating voltage Open-circuit output voltage (3 -> 4, I n = 0) Operating current Safety data Maximum voltage Maximum current = V I N = U L / 505 Ω+ R L U o = 25.2 V I o = 57 ma external inductance L o 6.3 mh 25 mh external capacity C o μf Application note (24 V > 24 V UL ) - 3 V 21 V P o = 359 mw 0.82 μf This safety barrier is particularly suitable for relay control. A binary input (optocoupler) of an automation device can be used as load E01 Safety Barriers /7
8 Single-Channel Safety Barriers for Positive Potential Series 9001/01 Single-Channel Safety Barriers for Positive Polarity -Ue -Ue / equipment Application specific for the connection of volt free contacts Operational current limited < 40 ma Grounded Allows the connection of unregulated power supplies, between + 20 to 35 V DC Approved for installation in Division 2 and Zone E02 R min I max Safety values Order number U o I o P o V Ω Ω ma V ma mw mh mf mh mf / *) * ) Maximum leakage (terminal 1 -> PA/ ) I leak 100 µa Functional Data and Safety-Relevant Maximum Values Nominal voltage ãu Additional voltage drop across the safety barrier L o max. permissible external inductance R min Minimum resistance of the safety barriers Maximum resistance of the safety barriers U o Maximum voltage C o max. permissible external capacity I o Maximum current R L max. resistance of the I max Maximum output current P o Application Binary input with switch (load on ground) Field circuit earthed Schematic Hazardous Location Nonhazardous Location Supply Voltage 9001/ V DC R L Operating data Operating voltage Open-circuit output voltage (3 -> 4, I n = 0) = V (24 V > 24 V UL ) - 3 V 21 V 09955E01 Operating current I N = U L / 505 Ω+ R L Safety data Maximum voltage U o = 25.2 V Maximum current I o = 60 ma external inductance L o 6.2 mh external capacity C o μf P o = 378 mw Application note 25 mh 0.82 μf This safety barrier is particularly suitable for relay control. A binary input (optocoupler) of an automation device can be used as load. /8 Safety Barriers
9 Single-Channel Safety Barriers for Positive Potential Series 9001/01 Single-Channel Safety Barriers for Positive Polarity -Ue / equipment Application specific for the connection of solenoid valves, LEDs or audible alarms Grounded circuit Allows the connection of unregulated power supplies, between + 20 to 35 V DC Approved for installation in Division 2 and Zone 2 R min I max Safety values Order number U o I o P o V Ω Ω ma V ma mw mh mf mh mf 05501E / *) *) Maximum leakage (terminal 1 -> PA/ ) at 24 V / 35 V I leak 1 ma / 10 ma Functional and Maximum Safety Values Nominal voltage I max Maximum current through the safety barrier P o R min Minimum resistance of the safety barrier U o Maximum voltage L o external inductance Maximum resistance of the safety barrier I o Maximum current C o external capacity Application Binary output (current source) for valves, LEDs etc. Field circuit earthed Schematic Hazardous Location Nonhazardous Location 9001/ V DC Operating data Operating voltage = V Open-circuit output voltage (3 -> 4, I n = 0) (24 V > 24 V UL ) - 3 V 21 V Operating current I N = U L / 268 Ω+ R L Safety data Maximum voltage U o = 25.2 V Maximum current I o = 100 ma external inductance L o 2 mh 11 mh external capacity C o μf P o = 630 mw 0.82 μf 06602E01 Safety Barriers /9
10 Single-Channel Safety Barriers for Negative Polarity Series 9001/00 Series 9001/00 Single-Channel Safety Barriers for Negative Polarity -Ue -Ue equipment Grounded cicuit Allows the connection of regulated power supplies, Approved for installation in Division 2 and Zone 2 / 05428E02 R min I max Safety values Order number U o I o P o V Ω Ω ma V ma mw mh mf mh mf / / / / / / / / / / / / / / / / / / / / Functional and Maximum Safety Values Nominal voltage I max Maximum current through the safety barrier R min Minimum resistance of the safety barrier Maximum resistance of the safety barrier P o U o Maximum voltage L o external inductance I o Maximum current C o external capacity /10 Safety Barriers
11 Single-Channel Safety Barriers for Alternating Polarity Series 9001/02 Series 9001/02 Single-Channel Safety Barriers for Alternating Polarity +/-Ue +/-Ue/ +/-Ue equipment +/-Ue/ Grounded circuit Suitable for AC and DC circuits Approved for installation in Division 2 and Zone 2 R min I max Safety values Order number U o I o P o V Ω Ω ma V ma mw mh mf mh mf / *) / *) / *) / *) / *) / *) / / / / / / / / / / / / / *) Maximum leakage Tolerance Functional and Maximum Safety Values 05502E02 Nominal voltage I max Maximum current through the safety barrier R min Minimum resistance of the safety barrier Maximum resistance of the safety barrier I leak ( 10 ma ± 0.5 % P o U o Maximum voltage L o external inductance I o Maximum current C o external capacity Safety Barriers /11
12 Single-Channel Safety Barriers for Alternating Polarity Series 9001/02 Application Pt100, 3-wire circuit Field circuit unearthed Schematic RTD Input T 9002/ / Supply Voltage Operating data Operating voltage Series resistance of the safety barriers Measuring range Safety data Maximum voltage Maximum current ( 1.4 V R = 3 x (20 Ω ±0.1 Ω) ( 400 C (I N ( 5 ma) ( 850 C (I N ( 3 ma) U o = 3.2 V I o = 450 ma external inductance L o 0.12 mh external capacity C o 0.10 μf 0.5 mh 1000 μf 09960E01 /12 Safety Barriers
13 Single-Channel Safety Barriers for Alternating Polarity Series 9001/02 Single-Channel Safety Barriers for Alternating Polarity +/-Ue +/-Ue/ +/-Ue equipment +/-Ue/ Grounded circuit Suitable for AC and DC circuits Current limitation to < I max Approved for installation in Division 2 and Zone 2 R min I max ãu Safety values Order number 05526E02 U o I o P o V Ω Ω ma V V ma mw mh mf mh mf < 80 < / < 65 < / Functional data and safety-relevant maximum values Nominal voltage I max Maximum output current P o I N Nominal current ΔU Additional voltage drop across U the safety barrier I N - U N = + R min R L Minimum resistance of the safety barriers Maximum resistance of the safety barriers L o max. permissible external inductance U o Maximum voltage C o max. permissible external capacity I o Maximum current Safety Barriers /13
14 Single-Channel Diode Return Barriers for Positive Polarity Series 9001/03 Series 9001/03 Single-Channel Diode Return Barriers for Positive Polarity -Ue / equipment Grounded circuit For DC current signal returns Approved for installation in Division 2 and Zone E02 I max ãu Safety values Order number U o I o P o V ma V V ma mw mh mf mh mf 6 < / *) 12 < / *) 16 < / *) 24 < / *) Short circuit rating not short circuit proof **) Ambient temperature - 20 C C *) **) Functional data and safety-relevant maximum values Nominal voltage ãu Additional voltage drop across the safety barrier P o I N Nominal current U o Maximum voltage L o max. permissible external U inductance I N - U N = + R L I max Maximum output current I o Maximum current C o max. permissible external capacity Application 3-wire ma transmitter Schematic ma 9001/ / V DC - Signal 15294E01 /14 Safety Barriers
15 Single-Channel Safety Barriers for Transmitters Series 9001/51 Series 9001/51 Single-Channel Safety Barriers for Transmitters -Ue / I s equipment Power supply +20 V V R L Application for HART transmitters Earthed electric circuit Connection to unregulated power supply between + 20 and 35 V DC Installation possible in Division 2 and Zone 2 The PA and OV should have equal potentials in the control system Safety values Order number U o I o P o V V ma mw mh mf mh mf / / Technical data Version 9001/ / Supply current I s ( 50 ma I s ( 50 ma Accuracy ± 0.05 % ± 0.05 % Temperature influence ± 0.1 % / 10 K ± 0.1 % / 10 K Longterm drift ± 0.05 % ± 0.05 % Rated operational current I N = 3.6 ma ma I N = 3.6 ma ma Load R L ( 350 Ω R L ( 500 Ω ( ( 23.5 V) R L ( 750 Ω ( > 23.5 V) Transmitter supply voltage U min (I N = 20 ma) V 14 V Functional and Maximum Safety Values ( 23.5 V > 23.5 V Nominal voltage P o U o Maximum voltage L o external inductance I o Maximum current C o external capacity 05561E01 U min (I N = 20 ma) V 15 V ( 23.5 V > 23.5 V Safety Barriers /15
16 Single-Channel Safety Barriers for Transmitters Series 9001/51 Application Analog input with standard transmitter Field circuit earthed Schematic ma 9001/ V DC Operating data Operating voltage = V Load R L ( 500 Ω ( ( 23.5 V) R L ( 750 Ω ( > 23.5 V) Operating voltage of the transmitter U min (I N = 20 ma) V ( 23.5 V 15 V > 23.5 V 09950E01 Safety data Maximum voltage Maximum current U o = 28 V I o = 110 ma external inductance L o 1.2 mh external capacity C o μf P o = 770 mw 9 mh 0.65 μf Application note The safety barriers 9002/ can be used with stabilised voltages ( 26 V. In this case the operating voltage of the transmitter is U min ) 12.1 V (with = 24 V; I N = 20 ma; R L = 250 Ω) /16 Safety Barriers
17 Single-Channel Safety Barriers Series 9001 Series 9001 Accessories and Spare Parts Designation Figure Description Art. no. Weight Back-up fuse Holder for labels Labelling paper 09919E E00 for all safety barriers Series 9001, 9002 and 9004 unit: 5 pcs. perforated, for typing Format: DIN A4 kg / lbs / / / E00 Adaptor / E00 Mounting attachment moulded plastic DIN rail 09924E / NS 35 / 15 (meter length) / Earth terminal 03856E00 USLKG 5 (wire range( 4 mm 2 ) / E00 Earth terminal USLKG 6 N (wire range( 6 mm 2 ) / E00 Fuse holder Insulating stand off 09927E / for rail NS 35/ / E00 Safety Barriers /17
18 Single-Channel Safety Barriers Series 9001 Dimensional Drawings (All Dimensions in mm / inches) - Subject to Alterations 7 2 mm / " 103 mm / 4.06 " Safety barriers 9001, 9002, mm / " 09929E00 80 mm / 3.15 " 95 mm / 3.74 " 76 mm / 3.00 " Safety barriers 9001, 9002, 9004 mounting on DIN rail NS 35/15 (acc. to EN ) 09930E00 66 mm 2.60 " 38 mm 1.50 " Safety barriers 9001, 9002, 9004 mounting on DIN rail NS 32 (acc. to EN ) by means of adaptor and mounting attachment, moulded plastic 09932E00 66 mm 2.60 " 38 mm 1.50 " Safety barriers 9001, 9002, 9004 mounting on mounting plate by means of adaptor 09933E00 We reserve the right to make alterations to the technical data, dimensions, weights, designs and products available without notice. The illustrations cannot be considered binding. /18 Safety Barriers
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