The Impact of Metal Trays on Unshielded Data Cables
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1 The Impact of Metal Trays on Unshielded Data Cables Andreas Barchanski
2
3
4 Less Weight 10 Gbit/s
5 Cable in a Metallic Pipe
6 1 Gbit/s achievable? 100 m reference length unpractical
7 Model Curves
8 Cable Layout
9 Cable Setup: Insulator Outside
10 Cable Setup: Cross
11 Cable Setup: Wire Pairs Wire-pairs are unshielded, all different in lay lengths and two different pairs of wireisolation diameter Twist length Wire-Isolation Ф CBLS Name blue: 9.06 mm 1.03 SW_0, SW_1 orange: mm 0.99 SW_2, SW_3 green: 9.65 mm 1.03 SW_4, SW_5 brown: mm 0.99 SW_6, SW_7
12 10 m Cable Cable Setup for a 4Port VNA: converters are used to split up into common and differential ports 10m results: The blocks are added to the same schematic for comparison reasons
13 Differential Impedance dd Open/short Zdd= (Zo*Zs) bl=gr 1.03 mm isolator or=br 0.99 mm isolator bl or S-parameter (Zo*(S11-1)/(S11+1) blue orange
14 Differential Impedance Open/short Zdd= (Zo*Zs) bl=gr 1.03 mm isolator or=br 0.99 mm isolator blue orange brown
15 Differential Insertion Loss blue orange Using a material extraction procedure the loss tan-d was predicted between 1e-3 and 2.e-3 (dispersive behaviour). Tan-d was adjusted such that it fits to measurements (calibration)
16 Differential Return Loss measurement results at higher frequencies show a kind of low pass behaviour
17 FEXT / NEXT FEXT blue Interesting simulation-results: FEXT level and trend is ok NEXT is much too idealistic! NEXT blue (too idealistic)
18 Transverse Conversion (Transfer) Loss blue orange TCTL: far (too idealistic) blue orange TCL: near
19 Overview Z IL RL FEXT NEXT TCL TCTL just cable
20 Test: Artificial Unsymmetry εr=1 εr=3 NEXT A wire pair is assigned to a smaller dielectric constant than others. At an eps-ratio of 3 a significant change could be observed, which is unrealistic FEXT Distance between wirepairs is reduced and didn t show any effect
21 Test: Coupling by a Transformer A slight imbalance is introduced by a transformer coupling between wire-pairs
22 Differential Return Loss As expected, the small inductances act as a low pass filter leading to a worse matching at higher frequencies
23 FEXT Just cable The introduction of the transformer shows no effect on FEXT +transformer
24 NEXT Just cable The impact can be seen nicely on NEXT +transformer
25 Transverse Conversion (Transfer) Loss The introduction of a transformer shows no effect on TCL and TCTL blue orange
26 Overview Z IL RL FEXT NEXT TCL TCTL Just cable + transformer
27 Setup
28 Deembedding Introduction of a parasitic inductance of approx. 2nH, 6mm length of a wire Deembedding using a network
29 Deembedding Compensating the inductance effect (negative L) Before Compensation After Compensation
30 Conical Transition in CST-MWS
31 10 m Cable As described before, the actual cable is embedded into the transitions and the serial inductances to verify the measurements.
32 Differential Return Loss blue blue Without L (-2nH) orange
33 NEXT Just cable Correctly modeling the measurement set up results in excellent agreement of simulation and measurement +connector
34 Transverse Conversion (Transfer) Loss blue orange TCTL: far (too idealistic) blue orange TCL: near
35 TCTL/TCL blue orange TCTL: far blue TCTL and TCL: still too idealistic! orange TCL: near
36 Overview Z IL RL FEXT NEXT TCL TCTL Just cable + transformer + connector model
37 TCTL/TCL blue orange TCTL: far blue Another mechnism included? orange TCL: near
38 Imbalance The imbalance shows it even better: there is a too ideal balance inside the single wire-pair. (imbalance: ratio S1,5/S1,6)
39 Introduction of a Twist-Center Offset Twist center 0/0 Twist center 0/0.2 The twist center is offsetted by 0.2 mm and the TCTL is greatly improved
40 Introduction of a Twist-Center Offset Since the offset =0.2 mm was too high, its value can adjusted such that it meets the measuremnet results. The offset value is surprisingly very small, only 5 µm! blue blue TCTL TCTL TCL TCL
41 Imbalance The balance is related to TCTL and TCL, so here an improvement can be seen as well! blue Magnitude / db blue Phase / deg
42 Overview Z IL RL FEXT NEXT TCL TCTL Just cable + transformer + connector model + imbalance
43
44 s Copper-Pipe with outer diameter =12mm and a wall thickness of 1mm
45
46
47 Differential Return Loss blue orange
48 Differential Insertion Loss blue orange bl or
49 NEXT / FEXT NEXT FEXT blue
50 blue TCTL/TCL orange TCTL: far blue orange TCL: near
51 Differential Return Loss Da=9mm Da=12mm blue The cube is touching the cable, representing the worst case scenario orange
52 Differential Insertion Loss blue orange
53 NEXT / FEXT NEXT FEXT blue
54 TCTL/TCL blue orange TCTL: far 9mm 12mm 12mm 9mm 12mm 12mm blue orange 9mm 12mm 12mm TCL: near 9mm 12mm 12mm
55 IL comparison
56 RL comparison
57 Summary Model curves to quantify cable properties Fully parametrized cable model From step by step matching simulation and measurement Influence of the surroundings Excellent prediction
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