DESIGN & PROOF-OF-CONCEPT

Transcription

1 DESIGN & PROOF-OF-CONCEPT pages 3-4 DEVELOPMENT & PROTOTYPING pages 5-11 LAUNCH & PRODUCTION pages Contact us for a Stock or Custom Quote Today! USA: EUROPE: +44 (0) ASIA: JAPAN:

2 WHO IS EDMUND OPTICS? Edmund Optics (EO) is an optics and imaging company that manufactures and supplies industries around the globe with precision optical components and subassemblies. We are located in more than 9 countries around the world and employ over 1,000 employees. We take pride in helping customers from prototype to volume production and specialize in creating cost-effective solutions that meet our customer s specifications, timelines, and budgets. Whether requirements include stock optics, a build-to-print custom optical component, expert application engineering to optimize the design, or a completely custom design to customer -supplied requirements, our engineers can create ideal solutions for your unique optical challenges. Every step of the way, Edmund Optics is committed to ensuring product and procedural quality. We look forward to working with you! Marisa Edmund, CMO & 3 rd generation owner 24-HOUR TECHNICAL PHONE SUPPORT or Sunday, 8 PM Friday, 8PM ET Contact Us for Confidential, Application Support! Phone, , and Online Chat Contact Methods Get Support Your Way! Dedicated Global Technical Support Team Quick NDA and CDA Process Leverage the Wealth of Content on our Website! Over 97,000 Downloadable Documents and Drawings 2D & 3D Drawings Prescription Files Coating Curves and More! Videos, Tech Tools, Application Notes, Articles, and More! #1 PREFERRED SUPPLIER of optical components 9 years in a row. From industry-leading customer service to realworld technical support, Edmund Optics is dedicated to serving your needs and making your next project a success. WHY EDMUND OPTICS? With over 75 years in business and 5 global manufacturing facilities, EO s promise to customers is: MORE OPTICS, MORE TECHNOLOGY, AND MORE SERVICE. Selection & Reliability Over 30,100 Unique Optical Components Available for Next Day Delivery Service Free Global Technical Support, Applications Engineering, and Design Assistance Available in 7 Languages Quality ISO 9001 Certified and ISO Compliant with MIL-SPEC Quality Programs 2

3 DESIGN & PROOF-OF-CONCEPT Edmund Optics (EO) offers a variety of design services in order to meet the specialized needs of our customers. We excel at designing optical and optomechanical systems from components to assemblies and imaging to laser optics, spanning from the UV to IR. Our design engineers are well versed in tolerancing and complex optical and mechanical analysis. Whether stock or custom, we have found that approaching the design and proof-of-concept stage with an eye towards manufacturability at the onset yields the fastest, most affordable, and most effective results. EO engineers are prepared to take your project from design to prototype to volume production. Expert Design Engineering Resources! Over 30 Years of Experience Designing Optical Components and Optomechanical Assemblies Expertise Designing for Wavelengths from UV to Visible to NIR, SWIR, MWIR, and LWIR Emphasis on Designing for Manufacturability from Prototype to Volume Production Excel at Imaging, Projection, Visual Systems, and Thin Film Coating Design Experienced in Challenging Envelope and Environment Requirements Well Versed in Complex Optical Analysis Including Ghosting and Stray Light Analysis Skilled with Multitude of Design Tools: Zemax OpticStudio, Code V, FRED, SolidWorks, and MATLAB DID YOU KNOW? EO has over 150 engineers on staff, located at each of our global sales offices and manufacturing facilities, as well as our two dedicated design service locations in Arizona and China. For more DESIGN ASSISTANCE, visit 3

4 DESIGN & PROOF-OF-CONCEPT STOCK On our website you can find free product information, shop our catalog of over 30,100 products, view in stock status of our items, or request free EO print catalogs. With our >96% same day order fulfillment rate, you can rest assured that the items you need will be in stock and ready to ship same day. Additionally, the majority of our optical components are specifically designed for efficient volume manufacture and integration, saving you time and money. Over 30,100 Unique Optical Components Available to Ship Same Day No Hassle 30 Day Evaluation Period and Return Policy Detailed Specifications, Drawings, and Prescriptions Online Published Initial Price Breaks with Additional Volume Pricing Available Upon Request MODIFY STOCK Leveraging our large inventory of stock optical components, we can make modifications to any of our stock optical components in 2-3 weeks. Modification services include customizing the size, shape, and edges of stock optics, improving the surface figure or accuracy of the optical surface, coating, mounting, kitting, inspecting, sorting, and more! Leverage EO s Extensive Stock Inventory as Your "Semi-Finished" Starting Point Fast 2-3 Week Turnaround Array of Modification Services - Dimensional Changes - Surface Treatments - Coatings - Mounting - Kitting and Specialized Packaging - Sorting and Inspection - Customer Specified Testing CUSTOM Can t find what you need in our selection of standard products? Need an optic built to your specifications? We can make it for you! Our expert design and manufacturing engineers are ready to develop a custom solution to both meet your needs and exceed your expectations. Build-to-Print Manufacturing Global Manufacturing Facilities ITAR Registered and Compliant Competitive Volume Pricing Precision Optical Components - Spherical & Aspheric Lenses - Mirrors - Windows - Filters - Prisms - Cube and Plate Beamsplitters Precision Multi-Element Assemblies State-of-the-Art Metrology from Interferometry to Spectroscopy to MTF Testing Environmental Testing Capabilities BUILD-TO-PRINT PROCESS Watch our video we-make-it Customer Print or Specification Sheet Certified & Traceable Raw Materials Optical Fabrication Application of Optical Coatings Bonding & Assembly Final Inspection, Documentation, & Packaging For more detailed MANUFACTURING CAPABILITIES, visit 4

5 DEVELOPMENT & PROTOTYPING When developing a product, being able to quickly and easily iterate your prototypes is critical. CUSTOMIZED OPTICS IN 2-3 WEEKS Edmund Optics makes prototyping easy by simplifying and expediting the pathway to production. For stock solutions, we ship same day from our global inventory of optical components. Beyond our immediately available 30,100 stock optics, quick "modified stock" customizations are available in just 2-3 weeks. Finally, if an off-the-shelf solution is not available, our engineers will work with you to develop a custom solution to meet your unique needs. From design to prototype to volume production, we will recommend the best solution to create the optics you need, while maintaining the desired budget. ONE STOCK OPTIC = INFINITE POSSIBILITIES Custom Coating Non-Standard Geometry Mounting Aspherized Surface Through-Hole Diameter Reduction DID YOU KNOW? You can combine multiple modification services on the same optical component, such as resizing and coating, to reduce overall lead time and cost. Modification Services Offered Lenses Mirrors Windows Filters Polarizers Beamsplitters Prisms Diameter Reduction Truncation Linear Cut to Size Edge Blackening Core Drilling & Through-Hole Engraving Mounting, Kitting, or Serialization Coating Sorting or Inspection WHAT CAN WE MAKE FOR YOU? Learn more at 5

6 DEVELOPMENT & PROTOTYPING OPTICAL COATINGS Read our app note intro-coatings Standard Anti-Reflection and High Reflection Coatings can be Applied to Uncoated Substrates such as Lenses, Windows, or Prism Faces Broadband or Laser-Line Designs Available Covering UV, Visible, and Infrared Wavelengths Additional Coating Types such as Transparent Conductive Indium-Tin Oxide (ITO) or High Laser Damage Threshold Coatings Also Available Coating Equipment E-Beam Deposition Ion-Assisted Deposition Sputtering (IBS Available) Thermal Evaporation Hard Coatings for Stringent Environments and Durability Automated Ultrasonic Cleaning Metrology Spectrophotometers - Agilent Cary, Hitachi, PerkinElmer LAMBDA, PerkinElmer FTIR, and Varian Cavity Ring-Down DIC Microscopes Olympus MX51 Microscopes Surface Roughness Metrology Environmental Test Chambers: Temperature, Humidity, Salt Spray STANDARD COATING OPTIONS standard broadband anti-reflection coatings Coating Description Specifications Typical Energy Density Limit λ/4 MgF 550nm 1.75% nm (N-BK7) 10 J/cm 532nm, 10ns UV-AR [ nm] R abs 1.0% nm 0.75% nm 3 J/cm 355nm, 10ns 0.5% nm UV-VIS [ nm] R abs 1.0% nm 3 J/cm 355nm, 10ns 1.5% nm 5 J/cm 532nm, 10ns VIS-EXT [ nm] <0.5% nm 5 J/cm 532nm, 10ns VIS-NIR [ nm] R abs 880nm 1.25% nm 5 J/cm 532nm, 10ns 1.25% nm VIS 0 [ nm] 0.4% nm VIS 45 [ nm] 0.75% nm 5 J/cm 532nm, 10ns R abs <0.25% 532nm YAG-BBAR [ nm] R abs <0.25% 1064nm <1.0% nm 5 J/cm 532nm, 10ns NIR I [ nm] 0.5% nm 7 J/cm 1064nm, 10ns NIR II [ nm] R abs <1.5% nm R abs <1.0% nm 8 J/cm 1064nm, 10ns <0.7% nm Metallic Mirror Coatings Coating Description Specifications Typical Energy Density Limit UV Enhanced Aluminum >89% nm >85% nm 0.5 J/cm 355nm, 10ns Protected Aluminum >85% nm 0.3 J/cm 532nm, 10ns >90% nm 0.3 J/cm 1064nm, 10ns Enhanced Aluminum >95% nm 0.2 J/cm 532nm, 10ns Protected Silver >98% nm 0.5 J/cm 532nm, 10ns >98% 2-10µm 0.5 J/cm 1064nm, 10ns Protected Gold >96% nm >96% ,000nm 0.8 J/cm 1064nm, 10ns standard hr laser Coatings *See website for full coating list DWL Reflectivity Specifications LIDT: Pulsed LIDT: CW 266nm R abs DWL, >99.5% nm 2.5 J/cm 2, 20Hz 500kW/cm 2 343nm R abs DWL, >99.5% nm 6 J/cm 2, 20Hz 500kW/cm 2 355nm R abs DWL, >99.5% nm 6 J/cm 2, 20Hz 500kW/cm 2 515nm R abs DWL, >99.5% nm 15 J/cm 2, 20Hz 500kW/cm 2 532nm R abs DWL, >99.5% nm 15 J/cm 2, 20Hz 500kW/cm nm R abs DWL, >99.5% DWL nm 20 J/cm 2, 20Hz 500kW/cm 2 Learn more at 6

7 DEVELOPMENT & PROTOTYPING ANTI-REFLECTIVE (AR) COATINGS Reflection (%) Standard Visible Anti-Reflection Coatings λ/4 MgF 550nm VIS 0 ( nm) UV-AR ( nm) UV-VIS ( nm) VIS-NIR ( nm) VIS-EXT ( nm) YAG-BBAR ( nm) Wavelength (nm) Reflection (%) Standard NIR Anti-Reflection Coatings VIS-NIR ( nm) NIR I ( nm) NIR II ( nm) Telcom-NIR ( nm) YAG-BBAR ( nm) Wavelength (nm) METALLIC MIRROR COATINGS Typical Reflectance Curve for Metallic Mirror Coatings UV - NIR Range Typical Reflectance Curve for Metallic Mirror Coatings NIR - IR Range Reflectance (%) Reflectance (%) Wavelength (nm) Wavelength (nm) Protected Aluminum Average Reflectance >85% from nm ( µm) Average Reflectance >90% from nm ( µm) Enhanced Aluminum Average Reflectance >95% from nm ( µm) UV Enhanced Aluminum Average Reflectance >89% from nm ( µm) Average Reflectance >85% from nm ( µm) Protected Gold Average Reflectance >96% from 700-2,000nm ( µm) Average Reflectance >96% from ,000nm ( µm) Protected Silver Average Reflectance >98% from 450-2,000nm ( µm) Average Reflectance >98% from ,000nm ( µm) OTHER COATING CAPABILITIES Filters Fluorescence, Dichroic, Narrow Bandpass, Multi-Bandpass, Notch, and Edge (SWP and LWP) Laser V-Coatings and Double V-Coatings Beamsplitters Polarizing and Non-Polarizing ITO Conductive "Hot" and "Cold" Dielectric Mirrors Specialized Designs Build-to-Print, Custom Design and Development for UV, Visible, and Infrared (NIR, MWIR, SWIR, and LWIR) Need a WAVELENGTH SPECIFIC COATING? CONTACT US with your unique requirements to get started! 7

8 DEVELOPMENT & PROTOTYPING QUICK MODIFICATIONS TO COMPONENT DIMENSIONS Before (Stock) After (Modified) DIAMETER REDUCTION Need an optic of a specific size? We can quickly and easily reduce the outer diameter of our off-the-shelf optics to meet your exact requirement. Starting Part Size: 6-400mm Minimum Finished Diameter: 3.5mm Diameter Tolerance: ± 0.1mm Clear Aperture: 80% Beam Deviation: 3-5 arcmin Bevel Angle Tolerance: 45 ±15 Edge Chips: 0.50mm Surface Quality: Application Examples Precision fit of an optic to your lens barrel Match filter diameters to your unique system Before (Stock) After (Modified) TRUNCATION & LINEAR CUT TO SIZE For design applications requiring a unique shape, a truncated lens, window, or mirror may be the best option. A truncation occurs when one or more straight cuts are applied to a round optic. Flat optics can also be cut to custom sizes and shapes. Starting Part Size: 5-300mm Minimum Finished Part Size: 3.0mm Maximum Thickness: 30mm Truncation Width Tolerance: ±0.1mm Beam Deviation: 3-5 arcmin Bevel Angle Tolerance: 45 ±15 Edge Chips: 0.50mm Surface Quality: Application Examples Remove excess material in weight-sensitive applications Custom mounting Custom viewing windows Before (Stock) Before (Stock) After (Modified) After (Modified) CORE DRILLING & THROUGH-HOLE Need to make dimensional adjustments to a filter? We can use a core drill to separate the filter substrate from the mount, while retaining optical performance in the filter s central aperture. We can drill through-holes to help simplify the optic mounting process or to enable compatibility with specific application requirements. Application Examples Creating a custom diameter for a filter Custom mounting holes Filter mount removal Combining laser beams Starting Part Size: mm Minimum Finished Diameter: 3.0mm Diameter Tolerances: ± 0.5mm or better Clear Aperture: 80% Contact us for a list of standard core drills available with no additional tooling charges. Before (Stock) After (Modified) EDGE BLACKENING Is stray light interfering with your system s performance? Stray light is energy outside of the clear aperture of an optical system that scatters off of the edges of an optical or mechanical component and reaches the sensor in the form of noise. It is a common limiting factor in overall performance of multi-element systems. To minimize stray light, we can edge blacken an optic using an RoHS compliant, solvent-resistant ink and improve overall light throughput. Starting Part Size: Diameter Increase: Clear Aperture: 3-250mm +0.1mm added (nominal) Unchanged Application Examples Improving image quality in imaging systems Maximizing light throughput Reducing stray light in laser systems WHAT CAN WE MAKE FOR YOU? Learn more at 8

9 DEVELOPMENT & PROTOTYPING ADDITIONAL SERVICES MOUNTING Using a standard optical mount? Let us save you time and money by ensuring your optical element is properly mounted for quick and easy integration into your optical system. Choose from any of our 450 unique optical component mounts and we ll secure either a stock or customized optic to meet your requirements. For example, select one of our S-, C- and T- mounts designed for 3-50mm diameter lenses. We ll mount the lens for you and you ll quickly receive a customized lens assembly. It s that simple! Looking for more complex optical assemblies? Contact us today to discuss your custom assembly needs. Before (Stock) After (Modified) Application Examples Rapid optical prototyping Ease the integration of optical components into existing systems Reduce optic handling to minimize risk of component damage CUSTOMER SUCCESS: PROTOTYPING SOLUTION Every application has unique requirements. A customer found that one of our stock lenses met the performance requirements for an ultra-high temperature application, but the lens needed to fit within a specialized mount. We quickly made the required dimensional modifications and delivered a product that fit into the production mounting solution. Read our case studies case-study USING S-, C-, AND T-MOUNT COMPONENTS AND THE TECHSPEC OPTICAL CAGE SYSTEM Selecting the right mounting component is critical when trying to maximize the performance of an optical system. Edmund Optics offers fixed, adjustable, and kinematic mounts for a range of optical components including lenses, filters, mirrors, and prisms. Our modular S-, C-, and T-mount components can easily integrate with TECHSPEC Optical Cage System components for added functionality, such as minimizing stray light or incorporating light sources, cameras, or detectors. Figures 1-4 demonstrate a few examples of how to use C-mount components within cage system setups. Figure 1: An Imaging System out of C-mount Components Our large selection of S-, C-, and T-mounting components and accessories are cross compatible for easy system integration and prototyping. Each mount utilizes a retainer ring to evenly distribute pressure on the secured optic s circumference, removing unneeded strain and the risk of damage. Many of the mounts are designed to hold single or multi-element optics. Figure 2: 30mm Inner Diameter Cage Plate with a C-mount Lens Mount Figure 3: Folded Path Prototype Set-up with Cage Component Parts Figure 4: OEM Imaging Assembly Prototype with Cage System Components Having issues with stray light? C-mount extension tubes are simple solutions for minimizing stray light and for improving system performance. Any C-mount tube or C-mount lens mount with an outer diameter of 30mm can be secured within a 30mm inner diameter cage plate. Designed for modularity and flexibility, optical cage systems are high precision alternatives to complex optical alignment systems. Constructed of rods and plates, cage systems allow the user to continuously modify the system s design by adding additional components, such as optical mounts and angular brackets. TECHSPEC Optical Cage System components can be utilized to create prototypes and final OEM production units of imaging-based inspection systems (example above). So much more online at 3D Models Instructional Videos Application Examples Integration Tips 9

10 DEVELOPMENT & PROTOTYPING ADDITIONAL SERVICES Before (Stock) After (Modified) ENGRAVING & SERIALIZATION Need a specific marking, engraving, or serialization to help monitor and track prototype assemblies throughout the development process, brand components, or simplify identification? We can help. If you have traceability concerns, we can engrave or serialize parts according to your requirements. Application Examples Apply a logo to the anodized aluminum barrel of an assembly Two, nearly identical, lenses being dropped into a lens tube? Engrave the edge with letters or numbers to indicate assembly order Create component position indicators along the surface of a breadboard Add a fiducial mark to a set of polarizers to indicate the direction of linear polarization KITTING Need to purchase multiple components for your system? To make things easier for you, we can create a custom bill of materials so you only have to purchase a single stock number rather than each individual part. The custom bill of materials also ensures that all products are delivered together. Application Examples Lens assembly components Fluorescence filter sets Your project s bill of materials CUSTOM PACKAGING Have specific packaging requirements? EO offers a variety of options including tray-style packaging, which reduces packaging waste, allows for easier dock-to-dock processing, and eliminates excess handling concerns. Clean room compatible packaging (PETG materials) is also available. Our team can ensure your products are packed and delivered based on your specific requirements. Application Examples Barcode labeling Add your company name, part number, or other identification Custom containers INSPECTION REPORTS By request, our metrology team can provide inspection reports that document the exact performance of your optic. For more information on our metrology services, please visit the inspection section of www. metrology. CALL US to discuss YOUR SPECIFIC REQUIREMENTS! or

11 DEVELOPMENT & PROTOTYPING RAPID CUSTOM OPTICAL PROTOTYPING FULL CUSTOM FAST! If off-the-shelf or modified standard components do not meet your prototyping needs, EO offers fully-custom prototyping capabilities that can supply custom glass components in a matter of days, up to a maximum of a few weeks. Edmund Optics manufacturing sites maintain an inventory of more than 65 of the most common optical glass types on hand to ensure they are readily available. This inventory allows for reduced lead times of raw materials and facilitates quick prototyping. DID YOU KNOW? EO has been able to turn around fully-custom spherical lenses in 3 weeks or less Refractive Index (n d ) P g,f Not controlled S-FPL51/H-FK61 N-FK51A Edmund Optics Global Manufacturing Glass Types N-PK51 SCHOTT Ohara CDGM S-PHM52/N-PSK53A S-PHM53 N-FK5 Fused Silica N-SK16 Borofloat N-LASF44/H-ZLAF50B N-LAF21 H-LAF50B S-YGH51 H-LAK52 H-LAK51A N-LAK12/S-LAL12 H-LAK50A N-SK4 N-SK5 N-LAK9 H-ZBAF3 N-LAK22 N-KZFS2 S-BAL42 N-BAK4 N-KZFS2 B270 S-NSL5 H-ZK10 N-SK2 N-LAK8 HZLAF55A N-KF9 N-BK7/S-BS7/H-K9L N-LAF2 N-BAF10 S-TIL6 N-LAF33 S-NBM51 LLF1 S-LAH58 N-LASF9 S-LAH53 S-LAM7 S-BAH27 LF5 F5 N-F2 N-SF2 S-NPH2/H-ZF72A N-SF6 H-ZF2 N-SF1 N-SF15 N-SF8 S-TIH53/H-ZF52A N-SF57 S-NPH1 N-SF11/S-TIH11 H-ZF6 H-ZF4 CTE Download this chart EO-glass Abbe Number (V d ) Glass map indicating the Refractive Index, Abbe Number (VD), Coefficient of Thermal Expansion (CTE), and Relative Partial Dispersion (Pg,f). 13 CREATIVE "HACKS" FOR RAPID PROTOTYPING While every application has its own timelines, credentials, and specifications, there are several techniques that can be commonly utilized to decrease the amount of time required for prototyping. Below is a list of several of the 13 creative "hacks" that can be used to quickly and efficiently make prototypes of optical sub-systems: #1 Go monochromatic to reduce element count and complexity #2 Approximate custom "best-form" elements with available stock singlets #3 Flip imaging lenses to use them as objectives #4 Customize compound assemblies with stock optics #5 Utilize inner diameter threaded prototyping tubes Watch our video 13-hacks For FULL GLASS and ZEMAX GLASS CATALOGS, visit 11

12 LAUNCH & PRODUCTION Edmund Optics manufactures and supplies customers around the globe with millions of precision optical components and optical assemblies. Whether stock, modified stock, or custom, we have the expertise and resources necessary to manufacture optical products based on your project s specific requirements. Our dedicated and skilled team members ensure that you receive the optimal solution for your application, while our quality assurance teams guarantee the best final products. DID YOU KNOW? Edmund Optics manufactures over 2 million optical components and 135,000 optical assemblies every year at our global facilities. Additional Requirements? We ve Got You Covered! Highly Flexible Volume Order Servicing Support Blanket Orders and Other Stocking Agreements Competitive Volume Discounts Well Versed in Configuration Control, Change Control, and Copy Exact Requirements Seamless Federal Acquisition Regulation (FAR), Defense Federal Acquisition Regulation (DFAR), Quality Assurance Provision (QAP), and Testing Requirement Flow-downs ITAR Registered and Compliant; Defense Priorities and Allocations System (DPAS) Servicing and Support Global Supply Chain Network with Global Warehousing Quickly and Easily Supporting Your Projects Wherever You Prefer Comprehensive First Article Inspection Reports (FAIR) for Product Qualification DEDICATED SUPPORT TEAMS FOR YOUR NEEDS Meet the team! meet-the-team All customers with volume orders receive a dedicated support team to ensure their products are manufactured and specified to meet their needs, deadlines are kept, and a specified point of contact for general or technical questions is assigned. The support team consists of a project manager, solutions engineer, OEM sales representative, and regional sales manager. SAMPLE DEDICATED SUPPORT TEAM Project Manager The Project Manager coordinates all internal activities to meet project cost, schedule, and performance requirements for optical assemblies. Solutions Engineer Your technical resource for your custom optics requirements provides suggestions on cost-effective and manufacturable optics specifications. OEM Sales Rep Your dedicated sales representative assists with volume price quotes, order placement, and delivery status to meet your project deadlines. Regional Sales Manager Your dedicated account manager provides on-site support and capability knowledge to develop and grow our relationship with you. For more information on VOLUME and OEM SERVICES, visit 12

13 LAUNCH & PRODUCTION 6 WEEK VOLUME PRODUCTION TIME Edmund Optics is proud to offer industry-leading 6 week production times for volume orders of custom optical components at no premium!* In addition to our quality and customer service, we pride ourselves on speed and accuracy. We understand that ever-shrinking development and product cycles make short lead times crucial to many of our customers. For this reason, we offer quick turnaround solutions to get you the optics you need within your specified timelines. 6 WEEK VOLUME PRODUCTION TIME *Dependent on quantity, materials, and specifications. Exact lead time to be acknowledged at time of quote and confirmed at time of order. ENGAGE WITH US EARLY AND OFTEN! Speaking with our experts during your proof-of-concept phase can help significantly expedite custom manufacturing. We can help provide feedback on specifications to choose for your components and review your design for manufacturability, while assisting with possible cost reduction measures once your project moves from prototype to production. GLOBAL DESIGN & MANUFACTURING Germany Arizona, USA New Jersey, USA Singapore China Japan Shenzhen, China 16,140 sq. ft. (1,500 m 2 ) of manufacturing space. On-site design, assembly, and testing of high volume optomechanical and imaging assemblies Akita, Japan Arizona, USA Tucson Design Center focused design and applications engineering with over 30 years of experience New Jersey, USA Corporate Headquarters 120,000 sq. ft. (11,148 m 2 ); 20,000 sq. ft. (1,858 m 2 ) of dedicated manufacturing space. High precision fabrication, coating, assembly, and testing cells Mainz, Germany ITOS GmbH 7,060 sq. ft. (660 m 2 ) European manufacturing base for polarizers and filters Singapore 77,000 sq. ft. (7,150 m 2 ) of manufacturing space. Highly vertically integrated facility for volume production of spherical and aspheric lenses, prisms, and other coated and mounted optics 80,000 sq. ft. (7,432 m 2 ) of manufacturing space. High precision spherical lenses, prisms, and other coated optics with over 50 years of experience For a FREE QUOTE, contact us at ww.contact-support 13

14 LAUNCH & PRODUCTION PRECISION OPTICAL COMPONENTS Lenses Spherical Singlets (Positive and Negative), Cylinder, Doublets, Triplets, and Aspheres Windows Optical Flats, Laser AR, Broadband AR, Crystalline, and Specialty Mirrors Laser, Precision Flat, Metal Substrate, Focusing, and Specialty Read our app note spherical-tolerances Prisms Right Angle, Penta, Schmidt, Amici Roof, Corner Cube, Dove, Rhomboid, Wedge, and Specialty Plate and Cube Beamsplitters Standard, Polarizing, Non-Polarizing, Dichroic, and Beam Combining Assemblies Imaging Lenses, Eyepieces, Objectives, Beam Expanders, Relay, and other Optomechanical Assemblies Filters Bandpass Interference, Notch, Edge, Dichroic, and Neutral Density For more detailed manufacturing capabilities, tear out the back cover of this brochure. PRODUCT HIGHLIGHTS Watch our video making-aspheres ASPHERIC LENSES EO s high volume aspheric lens manufacturing cell operates 24 hours a day to produce thousands of precision aspheric lenses per month. Our state-of-the-art production and metrology equipment complements our expert knowledge in aspheric lens design and manufacturing. Over 600 aspheric lens designs are available for immediate delivery. FILTERS EO produces precision filters with ultra-durable coatings deposited on precision substrates for even the most demanding applications. Our custom capabilities extend into the entire range of filter designs including shortpass, longpass, laserline bandpass, fluorescence bandpass, dichroic, and notch filters. LASER OPTICS EO designs and manufactures a wide range of high quality laser optic components from laser mirrors to laser aspheres to laser beam expanders utilizing high-end manufacturing, including multiple Ion Assisted Deposition coating chambers and Magnetorheological finishing (MRF). Both in-process and final metrology ensure that our laser optics meet the needs of demanding laser applications. To view our FULL PRODUCT SELECTION, visit 14

15 LAUNCH & PRODUCTION ADDITIONAL MANUFACTURING CAPABILITIES Watch our video cnc-video DIAMOND TURNING Edmund Optics utilizes single-point diamond turning to produce off-axis parabolic mirrors, off-axis elliptical mirrors, and other precision optical components with metals, plastics, and crystalline materials. Generate surface profiles with accuracies on the order of a few nm or less Off-axis parabolic mirrors available with industry-leading surface roughness of less than 50Å for low scatter Both build-to-print and full custom design capabilities MRF TECHNOLOGY for Fine Finishing Magnetorheological finishing (MRF) is a deterministic process using a precise interferometrically documented subaperture tool to correct waveform errors by selectively removing material under a controlled and predicted process. High-precision spherical and flat optics: λ/20 P-V Prism angles corrected to subarcsecond accuracy Aspheres: MRF corrected after asphere generation and prepolishing Correction of transmitted wavefront errors: system correction on a single surface and thin windows CNC GLASS MACHINING Edmund Optics utilizes a wide range of CNC machining equipment including ultrasonic machining and high speed cutting (HSC) technology for the machining of complex optical component geometries. CNC machines offer the highest amount of precision and flexibility when it comes to fabricating components beyond basic shapes. Specialty bevels, chamfers, counterbores, steps, slots, and more Wide range of materials including optical glass, ceramics, corundum, tungsten carbide, and composites ROUGHNESS OF DIAMOND TURNED OFF-AXIS PARABOLIC MIRRORS Diamond turning allows for the creation of off-axis parabolic mirrors and other precise non-spherical optics. If care is not taken when using this technique, the possibility of poor surface roughness may be introduced. If the process is precisely followed, a surface can have a roughness of less than 50 Angstroms. Read our app note oap-roughness EO s optical design and diamond turning staff are experienced at minimizing roughness and other errors introduced in the diamond turning process. Surface roughness is crucial for ultraviolet and visible applications as spatial frequency errors cause unintentional, wavelength dependent scattering that increases as the wavelength of incident light decreases. To learn more, visit 15

16 LAUNCH & PRODUCTION ASSEMBLIES Watch our video make-eo-lens IMAGING LENS ASSEMBLIES EO takes pride in understanding how customers implement imaging technology in their applications, which allows for quickly determining the best option to meet your specified criteria. From understanding the technical specifications and manufacturing processes of components utilized in imaging assemblies, EO can confidently determine whether offthe-shelf or custom designed options are the ideal solution. No matter the outcome, EO has the expertise and products you need. IMAGING CAPABILITIES HIGHLIGHTS Designs for Prototype to Volume Production Optical and Optomechanical Design Optimize Designs for Integration and High Production Yields Experienced Optical Analysis and Tolerancing Ground-Up Design Services Designs from UV to LWIR Spectra Individualized Housing Options Such as Ruggedization DID YOU KNOW? EO has a dedicated imaging lab in the Silicon Valley. TECHSPEC imaging lens library on hand Lab for testing and development Regular imaging tutorials / training On-site imaging experts Contact us at bayarea@edmundoptics.com or call ext Watch our video laser-optics-lab LASER OPTICS Edmund Optics designs and manufactures beam expanders and other laser optics assemblies for various applications including medical equipment, entertainment projectors, and sensing for dynamic measurements. EO utilizes high-end manufacturing, including multiple Ion Assisted Deposition coating chambers, and Magnetorheological Finishing (MRF) to provide the tight tolerances required for precision laser applications. To learn more, visit LASER OPTICS CAPABILITIES HIGHLIGHTS Shack-Hartmann Sensor Setup for Wavefront Testing from nm Transmitted Wavefront Designs up to λ/20 IBS Coatings Available for Assembly Elements Rotating or Sliding Optics Semi-Custom Low Volume from 10 Pieces Optomechanical Designers with Experience in Coherent Laser Optics Assemblies ITAR Compliant Assemblies Available Proficient in Designing for Strehl Ratio Have any QUESTIONS? Contact us at 16

17 QUALITY & METROLOGY Robust Global Compliance Systems Thorough Preventative and Corrective Action Procedures Commitment to Continuous Improvement ISO 9001:2008 Certified and ITAR Compliant Edmund Optics has been a trusted source for quality optics, imaging, and optomechanical components for more than 75 years. Every step of the way, EO is committed to ensuring product and procedural quality. Guided by ISO 9001 certification standards, we employ a strict global quality program that is monitored by experienced staff and supported by the most innovative optical testing available. EO manufactured products undergo rigorous and thorough testing as part of our quality program and in compliance with EO s global quality procedures, as well as a host of ISO and mil-spec standards. Additionally, Edmund Optics has documented plans for improving resource efficiency and waste reduction through the Environmental Management System (EMS) ISO We hope our initiative will develop and sustain both supply and demand for greener goods, services and products, and reduce waste both in and outside of the company. # QUALITY STANDARDS ISO 9001:2008 ISO ANSI / ASME Y14.5 ISO MIL-C-48497A MIL-STD-810 MIL-PRF-13830B MIL-C-675C Fully ITAR Compliant Factories STATE-OF-THE-ART METROLOGY OPTICAL METROLOGY CAPABILITIES Interferometers, Profilometers, Coordinate Measurement Machines (CMM), and a host of Optical and Mechanical Metrology Radiometrics: Straylight, Veiling Glare, and More Semi-Automated MTF Measurement Equipment UV/VIS/NIR Coating Characterization through Varian and PerkinElmer Spectrophotometers Environmental Testing Equipment such as Vibration, Humidity, and Immersion Atomic Force Microscopy (AFM) for Surface Roughness Characterization and Damage Inspection Cavity Ring-Down Spectroscopy for Ultra-High and Low Reflectivities Product Testing and Certification Reports Available Upon Request IN-HOUSE OPTICAL ASSEMBLY TESTING MTF Stray Light Telecentricity Wavefront Distortion White Light Interferometry Mechanical Profilometry Much More! QED ASI Aspheric Stitching Interferometer Trioptics ImageMaster MTF Test Station Zygo Interferometer Varian Spectrophotometer To learn more about our STATE-OF-THE-ART METROLOGY, visit 17

18 5 TIPS FOR DESIGNING WITH OFF-THE-SHELF OPTICS Using off-the-shelf optics in your next design project comes with many advantages. If budget or time restrictions eliminate the possibility of utilizing custom optics in your application, stock optics are readily available and easily implemented to fit your design requirements. Here are some quick tips to help make designing with off-the-shelf optics easy! 1 SIMPLIFY Start on paper with a paraxial design and break it into subsystems of finite and infinite conjugate optical groups. Determine the focal lengths you want for each group before trying to optimize in a code such as Zemax, Code V, or another ray tracing software of your choice. Once you have the focal lengths required, you can start using paraxial equations to help choose the off-the-shelf lenses that provide the required focal lengths. Your preferred ray tracing code should have a selection of off-the-shelf lenses built into it (Figure 1) that you can use to model the selected lenses and optimize your spacing. If not, the lenses can typically be input into the software with the information provided by the supplier. All EO TECHSPEC components are available in most design codes and Zemax files are available on our website at 2 GO MONOCHROMATIC If at all possible, use a monochromatic source such as an LED or Laser or use an optical filter to make your system monochromatic. Using a monochromatic or narrow band light will greatly reduce the complexity of the design. As a rough guideline, reducing the source waveband to less than 50nm will generally make using singlets possible in your design. Chromatic aberrations cause difficulty when composing a design, so your options will be simplified if a broadband light source is not required. UTILIZE OFF-THE-SHELF SUBSYSTEMS 3 By using off-the-shelf components such as achromatic doublets, microscope objectives, machine vision lenses, multi-element relays, or other subsystems, you can often achieve your application s exact correction requirements for factors such as color, field angles, and large apertures. In many cases, these subsystems can even be modeled in your code if the prescriptions are provided by the supplier (Figure 2). Even if the prescription is not available, a paraxial surface can be used to approximate the subsystem. CONSIDER MOUNTING OPTIONS 4Whether prototyping or trying to save the time and expense associated with purchasing custom housings, consider off-the-shelf mounting options. For example, the TECHSPEC Optical Cage System allows you to easily assemble your optical components and provide plenty of freedom for making spacing adjustments. Most off-the-shelf cage systems allow for mounting common optical component sizes, as well as ways for mounting microscope objectives, C-mount camera lenses, and other subcomponents (Figure 3). USE COMPONENTS WHERE THEY WORK 5Off-the-shelf lenses such as Plano-Convex (PCX), Plano-Concave (PCV), Double-Convex (DCX), Double-Concave (DCV), and Achromats are optimized for small fields and small apertures. These components work best when integrated into systems that do not have very steep ray angles. For example, when designing a high magnification relay, use a complex multi-element subsystem for the high numerical aperture side of the relay and an achromat for the low numerical aperture side. For instance, a 15X system consisting of a 20X infinite conjugate objective on the object side and a 150mm focal length achromatic lens on the image side, will provide a very well-corrected system. Figure 2: Prescription of EO Micro Video Lens (#58-204) Figure 1: Lens Catalog from Zemax Figure 3: The TECHSPEC Optical Cage System is ideal for prototyping due to its flexibility and high durability For more OPTICS APPLICATION NOTES, visit 18

19 MANUFACTURING CAPABILITIES RESOURCE GUIDE Try our Modify Stock Optics Service! SPHERICAL LENSES 7,600+ Stock Spherical Lenses Ready for Purchase Available in Glass and Crystalline Materials with a Variety of Standard and Custom Coatings spherical manufacturing capabilities SPECIFICATIONS Commercial Precision High Precision Diameter: 4-200mm 4-200mm 4-200mm Diameter Tolerance: +0/-0.100mm +0/-0.025mm +0/-0.010mm Thickness: ±0.100mm ±0.050mm ±0.010mm Sag Height: ±0.050mm ±0.025mm ±0.010mm Clear Aperture: 80% 90% 90% Radius: ±0.3% ±0.1% Fix to Test Plate Power (P-V): 3.0l 1.5l l/2 Irregularity (P-V): 1.0l l/4 l/20 Centering (Beam Deviation): 3 arcmin 1 arcmin 0.5 arcmin Bevel (Face ): <1.0mm <0.5mm <0.25mm Surface Quality: Tear Along the Dotted Line ASPHERIC LENSES 580+ Stock Aspheric Lenses Ready for Purchase Optical Glass, Plastic, Fused Silica, Germanium, Zinc Selenide, and Chalcogenide Substrates PRISMS & FLATWORK Custom Prisms in Any Geometry Windows in All Optical Glass Types ASPHERIC manufacturing capabilities SPECIFICATIONS Commercial Precision High Precision Diameter: mm mm mm Diameter Tolerance: +0/-0.100mm +0/ / Asphere Figure Error (P-V): 3μm 1μm <0.06μm* Vertex Radius (Asphere): ±0.5% ±0.1% ±0.05% Sag: 25mm max 25mm max 25mm max Typical Slope Error: 1μm per 1mm window 0.35μm per 1mm window 0.15μm per 1mm window Centering (Beam Deviation): 3 arcmin 1 arcmin 0.5 arcmin Center Thickness Tolerance: ±0.100mm ±0.050mm ±0.010mm Surface Quality: Aspheric Surface Metrology: Profilometry (2D) Profilometry (2D & 3D) Interferometry *l /10 at 632.8nm, limited by design and/or metrology prism manufacturing capabilities SPECIFICATIONS Commercial Precision High Precision Dimensions: 2-200mm 2-150mm 2-75mm Dimensional Tolerance: +0/-0.2mm +0/-0.1mm +0/-0.01mm V-Height: ±0.25mm ±0.1mm ±0.03mm Irregularity: 1.0l l/4 l/20 Prism Physical Angle Tolerance: ±3 arcmin ±1 arcmin 45º & 90º ±0.5 arcsec Penta Prism Deviation: ±5 arcmin ±3 arcmin ±0.5 arcsec Max Bevel (Face 45 ): ±0.5mm ±0.3mm ±0.05mm Surface Quality: Bonded Prism Assembly Beam Deviation: 5 arcmin 3 arcmin 0.5 arcmin Pyramid Tolerance: ±5 arcmin ±3 arcmin ±0.5 arcmin FILTERS & COATINGS Durable, Hard Coated, Single Substrate High Transmission, Deep Blocking, Steep Slopes Custom Designs UV; Visible; & Near, Mid-Wave, & Long-Wave IR coating capabilities Dimensions (Diameter or Square): mm Substrates: All Borosilicate Glass Types, Fused Silica, Calcium Fluoride, Silicon, and Germanium Spectral Ranges: 120nm - 20μm Edge Steepness (T50% to OD>4): <0.5% Spectral Edge Tolerance: <1% Deviation, <0.2% Special Cases Blocking: >OD 7, measured* Neutral Density Tolerance: OD ±5% Center Wavelength CWL: ±1nm Bandpass Filter Bandwidth: 1nm - Broadband SWP, LWP Pass Bandwidth: nm Transmission: >95%, Typical Reflection: % Polarization (S:P): 10,000:1 Laser Damage Threshold: 20 J/cm 20ns Pulses typical if specified Number of Layers: 200+ Durability: MIL-PRF-13830B APP C, PARA C.3.8.4, PARA C.3.8.5, MIL-C-48497A *Measured in the UV-Visible range techsup@edmundoptics.com

20 101 E. Gloucester Pike P.O. Box 9000 Barrington, NJ USA WHAT CAN WE MAKE FOR YOU? PHONE & ONLINE CHAT or Monday - Friday, 8AM - 8PM ET Saturday, 10AM - 1PM ET sales@edmundoptics.com 24-HOUR APPLICATION SUPPORT or Sunday, 8PM - Friday, 8PM ET techsup@edmundoptics.com SHIPPING Orders received before 7:30PM ET Monday - Friday and 12:45PM ET Sat. can be shipped the same day within the US. * Please see our website for continental US rates and shipping options. * Same day shipping for orders shipping via FedEx must be received before 6:30PM ET Mon - Fri. N E W TEXT SUPPORT Text us from your mobile device to speak with one of our team members. Message & data rates may apply. Text Technical Support: Monday - Friday, 8AM - 8PM ET Text Sales Support: Monday - Friday, 8AM - 8PM ET Saturday, 10AM - 1PM ET DID YOU KNOW? EO processes and ships over 96% of orders same day. VOLUME DISCOUNTS ONLINE & IN THE CATALOG Online: Click on the purple button for volume discounts. Catalog: Look for the quantity break pricing and green call out for OEM discounts $ $ $ $ $ $ $ $ Call Tear Along the Dotted Line