Roundtest RA-120 / 120P SERIES 211 Roundness Measuring Instruments

Transcription

1 Roundtest R-12 / 12P SERIES 211 Roundness Measuring Instruments Technical Data Rotational accuracy: Radial: (.4+6H/1)µm H: Probing height (mm) xial: (.4+6X/1)µm X: Distance from rotation center Rotating speed: 6rpm Table top diameter: ø 1.96 (15mm) Centering range: ±.12 (3mm) Leveling range: ±1 Maximum probing diameter: ø 11 (28mm) Maximum workpiece diameter: ø 17.3 (44mm) Maximum workpiece weight: 55 lbs (25kg) Vertical column (Z-axis) Vertical travel: Feeding: 11 (28mm) 1.18 (3mm)/rev. (coarse),.39 (1mm)/rev. (fine) Maximum probing height: 11 (28mm) from the turntable top Maximum probing depth: 3.94 (1mm) (min. ID: 1.18 (3mm) Horizontal arm (X-axis) Horizontal travel: 65 (165mm) (Including a protrusion of 1 (25mm) the turntable rotation center) Probe and stylus Measuring range: ±1µm Measuring force: 1mN±3mN Standard stylus: 12L21, ball, ø1.6mm Measuring direction: Two directional Stylus angle adjustment: ±45 (with graduations) Data analysis unit: Processing unit: Built-in (PC with Roundpak)* Data sampling points: 3,6 points/rotation Data analysis items: Roundness, Coaxiality, Concentricity, Flatness, Circular runout (radial), Circular runout (axial), Squareness (against axis), Squareness (against plane), Thickness deviation, Parallelism Reference circles for roundness evaluation: LSC, MZC, MIC, MCC Recording device: Built-in thermal line printer (optional external printer)* Recording magnification: X5 to X2,, uto (X1 to X5,)* Roughness component reduction: Low pass filter, band pass filter Filter type: 2CR-75%, 2CR-5%, 2CRPC-75% (phase corrected), 2CRPC-5% (phase corrected), Gaussian, filter OFF Cutoff value; 15upr, 5upr, 15upr, 5upr, 15-15upr, 15-5upr, 5-5upr, Manual setting* Number of measuring sections Max. 5-section (1-section)* *R-12P The Roundtest R-12 / 12P are a compact, affordable, and simple-to-use device for measuring part geometry on the shop floor. It also provides such superb data analysis capabilities as required with laboratory roundness measuring instruments and has a ±1µm wide range detector and precision turntable with excellent rotation accuracy. Z-axis scale unit Optional X-axis stop SPECIFICTIONS Model No. R-12* R-12D R-12P R-12PD Order No * Does not include Z-axis scale unit. The R-12 is a dedicated processor-based model which controls all operations via the control panel incorporated in the main unit. R-12 Order No.: (with mechanical mic-heads) Order No.: (with DT function, inch/mm) The R-12P is a PC-based model which controls all operations via ROUNDPK software (optional). Large color LCD display for R-12 models R-12P Order No.: (with mechanical mic-heads) Order No.: (with DT function, inch/mm) J-39

2 Roundtest R-12 / 12P SERIES 211 Roundness Measuring Instruments DT (Digital djustment Table) function The turntable digitally displays the centering and leveling adjustments, turning what used to be a difficult task into one that is simple enough for even new operators to perform. 1. Preliminary measurement of two cross sections: and B. 2. Following preliminary measurement, the centering and leveling adjustment values are displayed on the monitor. DIMENSIONS External dimensions : Measuring area 3. Manipulate the digital micrometer heads of the rotary table so that the adjustment values displayed on the monitor are realized. 4. Centering and leveling are complete. Centering range: ±3mm Leveling (inclination) range: ±1 Unit: mm Functions Notched workpiece measurement Recalculation of datum/measured data Limaçon function compensates for eccentricity Rotation of 3D display** Real-time display** Simplified layout (divided layout)** Hair line, auxiliary line, hidden line, fill line** Color setting of measured data** Offsetting of recorded profile generation** Zooming of recorded profile** Data deletion** Graph analysis (displacement/angle between measured points)** Power spectrum analysis** Gear tooth analysis** Harmonic analysis** Text data output (via CSV format)** **Function of ROUNDPK software ir supply ir pressure: 39kPa ir consumption: 3L/min. Power supply: 1V C 24V C, 5/6Hz (W x D x H): 17.7 x 14.2 x 25 (45 x 36 x 636mm) Mass: 7.5 lbs (32kg) (main unit), 4.4 lbs (2kg) (air regulator) Optional ccessories : Quick chuck (OD: 1-79mm, ID: 16-69mm) : Three-Jaw chuck (OD: 2-78mm, ID: 25-68mm) : Micro-chuck (OD: 1.5mm max.) 35638: uxiliary stage for a low-height workpiece : Reference hemisphere : Magnification checking gage 9979: Gage block set for calibration 12H32: X-axis stop : Vibration damping stand 12H433: Z-axis scale unit for R-12 : Interchangeable styli (See page J-49.) top view Installation floor plan tpower inlet tir inlet CONSUMBLE PRTS 12H181: Printer paper 1 rolls/set : Element for air filter 1 pc./set : Element for air regulator 1 pcs./set J-4

3 Roundtest R-16 / R-16M SERIES 211 Roundness/Cylindricity Measuring System Technical Data Rotational accuracy (radial): (.2+6H/1)µm (R-16) Rotational accuracy (axial): (.2+6X/1)µm (R-16) Rotational accuracy (radial): (.3+6H/1)µm (R-16M) Rotational accuracy (axial): (.3+6X/1)µm (R-16M) H: Probing height (mm), X: Probing radius (mm) Rotational speed: 4, 6, 1rpm Table top diameter: ø5.9 (15mm) Centering range: ±3mm (with DT function) Leveling range: ±1 (with DT function) Maximum probing diameter: ø11 (ø28mm) Maximum workpiece diameter: ø22 (ø56mm) Maximum table loading: 55lbs (25kg) Vertical column (Z-axis) Vertical travel: 11.8 (3mm) Straightness (in narrow range:.2µm / 1mm (R-16) Straightness (in entire range):.3µm / 3mm (R-16) Straightness (in narrow range:.4µm / 1mm (R-16M) Straightness (in entire range):.8µm / 1mm (R-16M) Parallelism with turntable axis: 1.5µm / 3mm Positioning speed: Max. 15mm/s Measuring speed:.5, 1, 2, 5mm/s Maximum probing height (ID/OD): 11.8 (3mm)* 1 Maximum probing depth: 91mm (over ø32) 3.6 (over ø1.26 )((91mm (over ø32)) 1.97 (over ø.27 )((5mm (over ø7)) Horizontal arm (X-axis) Horizontal travel: 6.5 (165mm) (From table axis -1~±5.5 ((-25mm ±14mm)) Positioning speed: Max. 15mm/s Measuring speed:.5, 1, 2, 5mm/s X-axis straightness: 2.7µm/14mm (R-16) X-axis parallelism to turntable axis: 1.6µm/14mm (R-16) Probe and stylus Measuring range: ±4µm / ±4µm / ±4µm Measuring force: 1 5mN (5 level switching) Standard stylus: 12L21, ball, ø1.6mm Measuring direction: Bi-directional Stylus angle adjustment: ±45 (with graduations) ir supply ir pressure:.39mpa (4kgf/cm 2 ) ir consumption: 22L/min. Power supply: 1V C 24V C, 5/6Hz (W x D x H): 35 x 19.3 x 33 (89 x 49 x 84mm) Mass: 375lbs (17kg) *1 Use an optional auxiliary stage for measuring a workpiece whose height is 2mm or less. ROUNDPK The latest roundness/cylindrical form analysis program R-16 / R-16M with personal computer system and software Spiral Measurement/nalysis The spiral-mode measurement function combines table rotation and rectilinear action allowing cylindricity, coaxiality, and other measurement data to be loaded as a continuous data set. Spiral-mode cylinder measurement PC-compliant roundness and cylindricalform measuring instrument with extensive analysis features to enable measurement of a wide variety of workpieces. Measurement Through X-axis Tracking Measurement while tracing is possible through a built-in linear scale in the X-axis. This type of measurement is useful when displacement due to form variation exceeds the measuring range of the detector, and X-axis motion is necessary to maintain contact with the workpiece surface. Safety mechanism provided as a standard feature collision-sensing function has been added to the detector unit (when it is in the vertical orientation) to prevent collision in the Z-axis direction. dditionally, an accidental collision prevention function, which stops the system when the detector displacement exceeds its range, has been added. When an accidental touch is detected, the dedicated analysis software (ROUNDPK) senses the error and automatically stops the system. Continuous Internal/External Diameter Measurement Continuous internal/ external diameter measurement is possible without changing the detector position. J-41

4 Roundtest R-16 / R-16M SERIES 211 Roundness/Cylindricity Measuring System Centering and Leveling Function The turntable displays centering and leveling adjustments digitally, making this challenging task simple enough for even a new operator to perform. 1. Preliminary measurement of two cross sections: and B. 2. Following preliminary measurement, the centering and leveling adjustment values are displayed on the monitor. For R-16 Centering adjustment value Leveling adjustment value For R-16M axis B Workpiece Initial misalignment of ax Initial misalignment of axes Optional ccessories 3585: Cylindrical square 35638: uxiliary stage for a low-height workpiece 12F23: 2x extension detector holder 12F24: uxiliary detector holder for a large-diameter workpiece 12L9: Sliding detector holder : Magnification checking gage : Chuck (OD: ø2-78mm, ID: ø25-68mm) : Quick chuck (OD: ø1-79mm, ID: 16-69mm) : Micro-chuck (OD: ø.1-1.5mm max.) : Vibration isolator (Desktop type) 64B213: Vibration isolation workstation 12L19: Side table for PC : Interchangeable styli (See page J-49.) By adjusting the micrometer heads for the rotary table, the adjustment values or level meter displayed on the monitor can be achieved. 4. Centering and leveling are complete. Centering range: ±3mm Leveling (inclination) range: ±1 axis Workpiece SPECIFICTIONS Model No. R-16 R-16M Order No. (inch/mm) Mic Heads Digimatic Mechanical DIMENSIONS ø Max Unit: mm Sliding detector-unit holder (Option) 12L9 The detector-unit holder is equipped with a sliding mechanism, enabling one-touch measurement of a workpiece with a deep hole having a thick wall, which has been difficult with the conventional standard arm. Sliding distance: 4.4" (112mm) The detector-unit holder can be stopped at a position sufficiently higher than the workpiece along the Z-axis, and then lowered and positioned to make measurements. Furthermore, internal/external diameters can be easily measured with the continuous internal/external diameter measurement function*. *: See page 41 for details about the continuous ID and OD measuring function. 23 J-42

5 Technical Data Rotational accuracy (radial): {(.2+3.5H/1)µm} Rotational accuracy (axial): {(.2+3.5R/1)µm} H: Probing height (mm), R: Probing radius (mm) Rotating speed: 2, 4, 6, 1rpm Tabletop diameter: ø9.2 (235mm) S / H models ø 7.9 (2mm) DS / DH models Centering range: ±3mm (±5mm: DS / DH models) Leveling range: ±1 Maximum probing diameter: ø 11.8 (3mm) Maximum workpiece diameter: ø22.8 (58mm) Maximum workpiece weight: lbs (3kg) Vertical column (Z-axis) Vertical travel: 11.8 (3mm) (22.8 (5mm): H/DH models) Straightness (lc2.5):.1µm / 1mm,.15µm / 3mm (.25µm / 5mm: H / DH models) Parallelism with rotating axis:.7µm / 3mm (1.2µm / 5mm: H / DH models) Positioning speed: Max. 5mm/s Measuring speed:.5, 1, 2, 5mm/s Maximum probing height: 11.8 (3mm) (OD / ID) [22.8 (5mm): H / DH models) Maximum probing depth: over ø32: 85mm (w/standard stylus) over ø7: 5mm (w/standard stylus) Horizontal arm (X-axis) Horizontal travel: 6.9 (175mm) (Including a protrusion of 1 (25mm) the turntable rotation center) Straightness (lc2.5):.7µm / 15mm Squareness with rotating axis: 1.µm / 15mm Positioning speed: Measuring speed: Probe and stylus Measuring range: Max. 3mm/s with joystick operation.5, 1, 2, 5mm/s ±4µm/±4µm/±4µm (±5mm: tracking range) Measuring force: 1mN~5mN (in 5 steps) Standard stylus: 12L21, ball, ø1.6mm Measuring direction: Two directional Stylus angle adjustment: ±45 (with graduations) Data analysis system nalysis software: Roundpak Filter type: 2CRPC-75%, 2CRPC-5%, 2CR-75% (non-phase corrected), 2CR-5% (non-phase corrected), Gaussian, filter OFF Cutoff value; 15upr, 5upr, 15upr, 5upr, 15upr, 15-15upr, 15-5upr, 15-15upr, 5-5upr, 5-15upr, 15-15upr, Manual setting Reference circles for roundness evaluation: LSC, MZC, MIC, MCC ir supply ir pressure: 39kPa (4kgf/cm 2 ) ir consumption: Power supply: (W x D x H):26.3 x 2 x 35.4 (7 x 51 x 9mm) 26.3 x 2 x 43.3 Mass: Printout 3L/min. 1V C 24V C, 5/6Hz (7 x 51 x 11mm: H / DH models) 396 lbs (18kg) 44 lbs (2kg) H / DH models Roundtest R-22S / DS / H / DH SERIES 211 Roundness / Cylindricity Measuring System The R-22 provides high accuracy, high speed and high performance in roundness measurement. The fully-automatic, or DT (Digital djustment Table), function-aided manual workpiece centering and leveling turns what used to be a difficult task into one that is simple enough for even new users to R-22S with personal computer system and software * Shown with optional vibration isolator and side table for PC Highly accurate and easy-to-use turntable With extremely high rotational accuracy, both in the radial and axial directions, the turntable allows high accuracy flatness testing to be performed in addition to roundness and cylindricity measurements. Incorporating an automatic centering/ leveling turntable (..T.), the top-ofthe-line R-22S/H models relieve the operator of the bothersome task of workpiece centering and leveling. guidance system (D..T.) is incorporated into the turntables on the R-22DS/DH models to help the operator perform manual centering and leveling smoothly and simply. axis axis le Turn tab B Preliminary measurement Preliminary measurement of two cross-sections and B. Initial misalignment of axes Workpiece perform. This facilitates substantial reductions in overall measurement time. The R-22 system comes complete with powerful data analysis software ROUNDPK, which requires only simple manipulation using a mouse and icons, achieving enhanced functionality and ease of operation. Initial misalignment of axes Workpiece Initial misalignment of centers at turntable surface le Tu rn tab axis Workpiece Centering/leveling complete Preliminary measurement is followed by automatic centering and leveling. axis Workpiece Initial misalignment of centers at turntable surface Centering range: 5 mm Leveling range of inclination: 1 Preliminary measurement Preliminary measurement of two cross-sections and B. Display of misalignments Feed the digital micrometer head of the turntable by the deviation displayed. Simple adjustment Centering/leveling complete J-43

6 Roundtest R-22S / DS / H / DH SERIES 211 Roundness / Cylindricity Measuring System Greater productivity by continuous measurement Both the OD and ID of a workpiece* can be measured in succession without the need for changing the traverse direction of the stylus. *Inside diameter up to 5 mm. Surface roughness measurement function (Surface roughness unit: option) surface roughness detector, compliant with the relevant International Standards, can be mounted in place of the roundness measuring detector. This creates a multiple sensor system that can not only test the geometrical roundness/ cylindricity of a surface but also the roughness of that surface as well. Optional ccessories 3585: Cylindrical square 35638: uxiliary stage for a low-height workpiece 12F23: Extension probe holder (2X higher) 12F24: uxiliary probe holder for a large diameter workpiece : Magnification checking gage : Chuck (OD: 1-85mm, ID: 33-85mm) : Quick chuck (OD: 1-75mm, ID: 14-7mm) : Micro-chuck (OD: 1.5mm max.) : Vibration isolator : Stand for vibration isolator : Interchangeable styli (See page J-49.) 12K11: Vibration isolator 12K12: Monitor arm 12L19: Side table for PC 12F353: Surface roughness detector holder Highly repeatable measurements with highaccuracy scales Mitutoyo linear scales are used in the X/Z drive unit to guarantee the high precision positioning so vital for repetitive measurement. SPECIFICTIONS Model No. R-22S R-22DS R-22H R-22DH Order No (mm/inch) (inch) (mm/inch) (inch) Effective table diameter 9.25 (235mm) 8 (2mm) 9.25 (235mm) 8 (2mm) Centering/leveling adjustment..t. D..T...T. D..T. Centering range ±.118 (±3mm) ±.197 (±5mm) ±.118 (±3mm) ±.197 (±5mm) Column travel 12 (3mm) (standard column) 2 (5mm) (high column) Basic unit mass 396 lbs. (18kg) 44 lbs. (2kg) DIMENSIONS Max Unit: mm S/H: ø235 DS/DH: ø2 41 S/DS: 9 H/DH: 11 Sliding detector-unit holder (Standard) 12L9 The detector-unit holder is equipped with a sliding mechanism, enabling one-touch measurement of a workpiece with a deep hole having a thick wall, which has been difficult with the conventional standard arm. Sliding distance: 4.4"(112mm) The detector-unit holder can be stopped at a position sufficiently higher than the workpiece along the Z-axis, and then lowered and positioned to make measurements. Furthermore, internal/external diameters can be easily measured with the continuous internal/external diameter measurement function*. 38 *: See page 41 for details about the continuous ID and OD measuring function. Unit: mm J-44

7 Roundtest R-H52S / H SERIES 211 Roundness / Cylindricity Measuring System Technical Data Rotational accuracy (radial): {(.2+3.5H/1)µm} Rotational accuracy (axial): {(.2+3.5X/1)µm} H: Probing height (mm), X: Distance from the turntable axis (mm) Rotating speed: 2, 4, 6, 1rpm (2rpm: auto-centering) Table top diameter: ø 11.8 (3mm) Centering range: ±5mm Leveling range: ±1 Maximum probing diameter: ø 15.7 (4mm) Maximum workpiece diameter: ø 26.8 (68mm) Maximum workpiece weight: 176 lbs (8kg) 143 lbs (65kg): auto-centering Vertical column (Z-axis) Vertical travel: 13.8 (35mm), (21.7 (55mm): H model) Straightness (lc2.5):.5µm / 1mm,.14µm / 35mm (.2µm / 55mm: H model) Parallelism with rotating axis:.2µm / 35mm (.32µm / 55mm: H model) Positioning speed: Max. 6mm/s Measuring speed:.5, 1, 2, 5mm/s Maximum probing height: 13.8 (35mm) (OD / ID) [21.7 (55mm) (OD / ID): H model) Maximum probing depth: over ø32: 85mm (w/standard stylus) over ø7: 5mm (w/standard stylus) Horizontal arm (X-axis) Horizontal travel: 8.9 (225mm) Straightness (lc2.5):.4µm / 2mm Squareness with rotating axis:.5µm / 2mm Positioning speed: Max. 5mm/s Measuring speed:.5, 1, 2, 5mm/s Probe and stylus Measuring range: ±4µm (±5mm: tracking range) Measuring force: 1mN~5mN (in 5 steps) Standard stylus: 12L21, ball, ø1.6mm Measuring direction: Two directional Stylus angle adjustment: ±45 (with graduations) Data analysis system nalysis software: Roundpak Filter type: 2CRPC-75%, 2CRPC-5%, 2CR-75% (non-phase corrected), 2CR-5% (non-phase corrected), Gaussian, filter OFF Cutoff value; 15upr, 5upr, 15upr, 5upr, 15upr, 15-15upr, 15-5upr, 15-15upr, 5-5upr, 5-15upr, 15-15upr, Manual setting Reference circles for roundness evaluation: LSC, MZC, MIC, MCC ir supply ir pressure: 39kPa (4kgf/cm 2 ) ir consumption: 45L/min. Power supply: 1V C 24V C, 5/6Hz (W x D x H):49.6 x 28. x.9 (126 x 71 x 17mm) 49.6 x 28. x 74.8 (126 x 71 x 19mm: H model) Mass: Main unit: 1433lbs. (65kg) 1477lbs. (67kg): H model Vibration isolator: 375 lbs (17kg) R-H52S / H, a roundness/cylindricity measuring system developed to combine world-class accuracy with maneuverability/ high-analysis capability. High-accuracy automatic centering/leveling turntable highly accurate, highly rigid turntable has been achieved through exceptional manufacturing accuracy of the critical components, such as the rotor and stator, in addition to an airbearing incorporating a complex aperture that provides superior rigidity and uniform pressure distribution. s a result, the rotational accuracy (radial), which is the heart of the roundness/ cylindricity measuring system, is a world-class ( H/1)µm. Enhanced detector safety functions, such as accidental touch and collision detection, is installed to minimize damage to both machine and workpieces. R-H52S with personal computer system and software * Shown with optional side table for PC. utomatic continuous OD/ID measurement utomatic measurement can be performed continuously from external diameter to internal diameter without having to change the probe position. This not only reduces measurement time, but eliminates the error factors otherwise involved in changing the probe position, greatly facilitating high-accuracy measurement. The automatic centering/leveling mechanism incorporates a high-precision glass scale on each axis of the turntable. This allows feedback to be generated that prevents positioning errors from affecting centering/leveling adjustments. The highspeed, automatic, centering/leveling capability achieved greatly contributes to reducing the total measurement time from workpiece setting to workpiece measurement. J-45

8 Roundtest R-H52S / H SERIES 211 Roundness / Cylindricity Measuring System X-axis tracking measurement Because of the linear scale incorporated into the X-axis, measurement can be performed by tracking the workpiece surface (tracking range: ±5mm). This function is effective for measuring a workpiece with a displacement that exceeds the detection range of the probe in measuring roundness/cylindricity or a taper that is determined with slider/column movement. Surface roughness measurement function (Surface roughness unit: option) surface roughness detector, compliant with the relevant international standards, can be mounted in place of the roundness measuring detector. This creates a multiple sensor system that can not only test the geometrical roundness/ cylindricity of a surface, but also the roughness of that surface. Optional ccessories 3585: Cylindrical square 12F23: Extension probe holder (2X higher) 12F25: Extension probe holder (3X higher) 12F24: uxiliary probe holder for a large diameter workpiece : Magnification calibration gage : Chuck (OD: 2-78mm, ID: 25-68mm) : Quick chuck (OD: 1-79mm, ID: 16-69mm) : Micro-chuck (OD:.1~1.5mm max.) 12B598: Protective shield : Interchangeable styli (See page J-49.) 12L19: Side table for PC SPECIFICTIONS Model No. R-H52S R-H52H Order No. * with vibration isolating stand Column travel (35mm) (standard column) (55mm) (high column) DIMENSIONS Unit: mm Sliding detector-unit holder (Standard) 12L9 The detector-unit holder is equipped with a sliding mechanism, enabling one-touch measurement of a workpiece with a deep hole having a thick wall, which has been difficult with the conventional standard arm. Sliding distance: 4.4" (112mm) The detector-unit holder can be stopped at a position sufficiently higher than the workpiece along the Z-axis, and then lowered and positioned to make measurements. Furthermore, internal/external diameters can be easily measured with the continuous internal/external diameter measurement function*. *: See page 41 for details about the continuous ID and OD measuring function. Unit: mm J-46

9 Technical Data: R-22CNC Rotational accuracy (radial): {(.2+3.5H/1)µm} Rotational accuracy (axial): {(.2+3.5X/1)µm} H: Probing height (mm), X: Distance from the turntable axis (mm) Rotating speed: 2, 4, 6, 1rpm Tabletop diameter: ø 9.25 (235mm) Centering range: ±3mm Leveling range: ±1 Maximum probing diameter: ø 1.1 (256mm) Maximum workpiece diameter: ø 22.8 (58mm) Maximum workpiece weight: lbs (3kg) Vertical column (Z-axis) Vertical travel: Straightness (c2.5): 11.8 (3mm) 19.7 (5mm: 22H model).1µm / 1mm,.15µm / 3mm (.25µm / 5mm: 22H model) Parallelism with rotating axis:.7µm / 3mm (1.2µm / 5mm: 22H model) Positioning speed: Max. 5mm/s Measuring speed:.5, 1, 2, 5mm/s Maximum probing height: 11.8 (3mm) (OD / ID) [19.7 (5mm) (OD / ID): 22H model] Maximum probing depth: over ø32: 14mm (w/standard stylus) over ø12.7: 26mm (w/standard stylus) Horizontal arm (X-axis) Horizontal travel: 6.9 (175mm) (Including a protrusion of 1 (25mm) the turntable rotation center) Straightness (c2.5):.7µm / 15mm Squareness with rotating axis: 1.µm / 15mm Positioning speed: Max. 3mm/s Measuring speed:.5, 1, 2, 5mm/s Probe and stylus Measuring range: ±4µm/±4µm/±4µm (±5mm: tracking range) Measuring force: 4mN (not adjustable) Standard stylus: 12E31, ball, ø1.6mm Measuring direction: one direction Stylus angle adjustment: ±45 (with graduations) ir supply ir pressure: 39kPa (4kgf/cm 2 ) ir consumption: Power supply: (W x D x H): 26.3 x 2 x 35.4 (7 x 51 x 9mm) (26.3 x 2 x 43.3 Mass: 3L/min. 1V C 24V C, 5/6Hz (7 x 51 x 11mm): 22H model) 397 lbs (18kg) (441 lbs (2kg): 22H model) Technical Data: R-H52CNC Rotational accuracy (radial): (.8+.35H)µin {(.2+3.5H/1)µm} Rotational accuracy (axial): (.8+.35X)µin {(.2+3.5X/1)µm} H: Probing height (mm), X: Distance from the turntable axis (mm) Rotating speed: 2, 4, 6, 1rpm (2rpm: auto-centering) Table top diameter: ø3mm Centering range: ±5mm Leveling range: ±1 Maximum probing diameter: ø14 (356mm) Maximum workpiece diameter: ø 26.8 (68mm) Maximum workpiece weight: 176 lbs (8kg) 143 lbs (65kg): auto-centering Vertical column (Z-axis) Vertical travel: 13.7 (35mm) 21.7 (55mm): H52H model Straightness (lc2.5):.5µm / 1mm,.14µm / 35mm (.2µm / 55mm: H52H model) Parallelism with rotating axis:.2µm / 35mm (.32µm / 55mm: H52H model) Positioning speed: Max. 6mm/s Measuring speed:.5, 1, 2, 5mm/s Maximum probing height: 13.7 (35mm) (OD / ID) [21.7 (55mm) (OD / ID): H52H model) Maximum probing depth: over ø32: 14mm (w/standard stylus) over ø12.7: 26mm (w/standard stylus) Horizontal arm (X-axis) Horizontal travel: 8.8 (225mm) Straightness (lc2.5):.4µm / 2mm Squareness with rotating axis:.5µm / 2mm Positioning speed: Max. 5mm/s Measuring speed:.5, 1, 2, 5mm/s Probe and stylus Measuring range: ±4µm (±5mm: tracking range) Measuring force: 4mN (not adjustable) Standard stylus: 12E31, ball, ø1.6mm Measuring direction: one direction Stylus angle adjustment: ±45 (with graduations) ir supply ir pressure: 39kPa (4kgf/cm 2 ) ir consumption: 45L/min. Power supply: 1V C 24V C, 5/6Hz (W x D x H): 49.6 x 28. x.9 (126 x 71 x 17mm) 49.6 x 28. x 74.8 (126 x 71 x 19mm: H52H model) Mass: Main unit: 1433 lbs (65kg) 1477 lbs (67kg): H52H (model) Vibration isolator: 375 lbs (17kg) Roundtest Extreme R-22CNC / R-H52CNC SERIES 211 CNC Roundness, Cylindricity and Surface Roughness Measuring System Mitutoyo offers innovative roundness/ cylindricity measuring systems capable of automated measurement with independent/ simultaneous multi-axis CNC control. In addition to high measuring accuracy and reliability, these CNC models provide excellent inspection productivity. Roundness and surface roughness measurements are both available from a single measuring system so workpiece resetting for roughness measurement is not required. Roughness measurement is possible in the axial and circumferential directions. Holder-arm orientation switching (vertical position - horizontal position) Detector rotation mechanism ( to 29, in increments of 1 ) R-H52H CNC with personal computer system and software J-47 R-22H CNC with personal computer system and software * Shown with optional vibration isolator and side table for PC. * Shown with optional side table for PC.

10 Roundtest Extreme R-22CNC / R-H52CNC SERIES 211 CNC Roundness, Cylindricity and Surface Roughness Measuring System ROUNDPK Off-line measurement procedure programming function On-screen virtual 3D simulation measurements can be performed with the incorporated off-line teaching function that allows a part program (measurement procedure) to be created without an objective workpiece. The probe and the holder unit of the Roundtest Extreme can be precisely represented and an alarm can be raised to indicate that there is a collision risk predicted by the simulation. 3D simulation screens (work-view windows) can be generated after entering CD data (in IGES, DXF form) and text data. SPECIFICTIONS Model No. EXTREME R-22S CNC EXTREME R-22H CNC Order No Column travel 11.8 (3mm) (standard column) 19.7 (5mm) (high column) Optional ccessories 3585: Cylindrical square : Magnification calibration gage : Chuck (OD: 1-78mm, ID: 25-68mm) : Quick chuck (OD: 1-79mm, ID: 16-69mm) : Micro-chuck (OD:.1~1.5mm max.) 12B598: Protective shield (R-H52 only) : Interchangeable styli (See page J-49.) 12K11: Vibration isolator (R-22 only) 12K12: Monitor arm (R-22 only) 12L19: Side table for PC 12G419: Surface roughness detector for R-CNC Model No. EXTREME R-H52S CNC EXTREME R-H52H CNC Order No. with vibration isolating stand Column travel (35mm) (standard column) (55mm) (high column) DIMENSIONS R-H52S CNC / R-H52H CNC Unit: mm B524 Workstation ø3 98 max.126 R-H52S CNC: 17 / R-H52H CNC: R-22S CNC / R-22H CNC 45 ø235 7 Max. 94 R-22S CNC: 9 R-22H CNC: Overall: 36 x 3 x (W x D x H) Cord Bin: 4 h x 5-3/8 d (width is 1 less than table width) Distance From Front Edge to Cord Bin: 3 d table 15-1/2 d Distance Between Legs: 1 less than the overall table width Work surface feature a 1, 45 lb density, furniture board substrate with attractive Gray laminate tabletop brimmed with bullnose edge band in Quartz gray color. Work surface is height adjustable in one inch increments from 24 to 32. Tabletop incorporates metal threaded inserts on the underside to affix the leg assemblies for added strength and durability. Table comes with 4 casters with two as locking type for stationary placement. *Laptop PC not included with table. J-48

11 Optional Styli for Roundtest Interchangeable Styli for R-12, R-12P, R-16/M, R-22, R-H52 pplication/type Order No. Stylus tip Standard (Standard accessory) 12L21* Notch 12L22 ø3 mm tungsten Deep groove 12L23 SR.25mm sapphire Corner 12L24 SR.25mm sapphire Cutter mark 12L25 tungsten (mm) 5.5 ø1.6 tungsten 7 ø3 tungsten Included in 5-pcs. styli set No. 12L SR.25 sapphire Included in 5-pcs. styli set No. 12L SR.25 sapphire R1 9.5 R15.5 ø pplication/type Order No. Stylus tip Small hole (ø.8) 12L26 ø.8 mm tungsten Small hole (ø1.) 12L27 ø1 mm tungsten Small hole (ø1.6) 12L28 Extra small hole (Depth 3mm) 12L29 ø.5 mm tungsten ø1.6 mm ball 12L3 (mm) ø.8 tungsten ø1 tungsten 12 Included in 5-pcs. styli set No. 12L2 ø1.6 tungsten ø.5 tungsten ø1.6 tungsten ø Included in 5-pcs. styli set No. 12L2 pplication/type Order No. Stylus tip Disk 12L31 ø12 mm tungsten Crank (ø.5) 12L32 ø.5 mm tungsten (Depth 2.5 mm) Crank (ø1.) 12L33 ø1 mm tungsten (Depth 5.5 mm) Flat surface 12L34 tungsten 2X-long type** 12L35 (mm) ø ø.5 tungsten ø1 tungsten ø2 R ø1.6 tungsten 146 Included in 5-pcs. styli set No. 12L2 pplication/type Order No. Stylus tip 2X-long type notch** 12L36 ø3 mm tungsten 2X-long type deep groove** 12L37 SR.25 mm sapphire 2X-long type corner** See 12L38 page J-53 SR.25 mm sapphire 2X-long type cutter mark** 12L39 tungsten 2X-long type Small hole** 12L4 ø1 mm tungsten (mm) 7 ø3 tungsten SR.25 sapphire SR.25 sapphire R1 9.5 R15.5 ø ø1 tungsten 146 pplication/type Order No. Stylus tip 3X-long type** 12L41 3X-long type deep groove** 12L42 SR.25 mm sapphire Stylus shank 12L43 For mounting CMM stylus (mounting thread M2) Stylus shank (standard groove) 12L44 For mounting CMM stylus (mounting thread M2) Stylus shank (2X-long groove)** 12L45 For mounting CMM stylus (mounting thread M2) (mm) 5.5 ø1.6 tungsten SR.25 sapphire M2 Depth M2 M2 146 * 12L21 is a standard accessory for all Roundtest models. ** Measuring is only possible in the vertical direction. Not arailable for R-1, R-12, R-12P, R-22. *** * Customized 12L21 special is a standard interchangeable accessory styli for are all available Roundtest on request. models. Please contact any Mitutoyo office for more information. ** Not available for R-1, R-12/P and R-22 Measuring is only in the vertical direction. Measuring magnification of 2X is available using the 2X-long stylus. Customized special interchangeable styli are available on request. Please contact any Mitutoyo office for more information. New design for holding styli is not shown in above illustrations. New styli for R-22 / H52 are compatible with old R-21 / H51 detectors. Old styli for R-21 / H51 are NOT compatible with new R-22 / H52 detectors. 5 pc. Stylus set: 12L2 Part No. Part Description 12L22 Stylus for notched workpiece 12L23 Stylus for deep groove 12L27 Stylus for small hole (1.mm) 12L3 1.6mm ball stylus 12L35 2X-long type stylus M2 CMM stylus with ruby ball tip M2.4 ød ød K D = ø.5, d = ø.34, L = 3., Mass =.3g K D = ø.7, d = ø.5, L = 4., Mass =.3g K65112 D = ø1., d = ø.7, L = 4.5, Mass =.3g L K65113 D = ø1.5, d = ø.7, L = 4.5, Mass =.3g K65114 D = ø2., d = ø1., L = 6., Mass =.3g K65116 D = ø3., d = ø1.5, L = 7.5, Mass =.4g K65117 D =., d = ø1.5, L = 1., Mass =.4g Unit: mm K65118 D = ø5., d = ø2.5, R = 1., Mass =.7g K65124 D = ø6., d = ø2.5, R = 1., Mass =.9g K65125 D = ø8., d = ø2.5, R = 11., Mass = 1.5g J-49

12 Optional Styli for Roundtest Interchangeable Styli for R-22 CNC, R-H52 CNC pplication/type Order No. Stylus tip Groove 12E31 Flat surface 12E32 General purpose 12E31 Notch 12E39 ø3 mm tungsten (mm) ø ø ø ø ø ø2.4 ø 1.2 pplication/type Order No. Stylus tip ø1.6 mm ball 12E33 ø.8 mm ball 12E34 ø.8 mm tungsten ø.5 mm ball 12E35 ø.5 mm tungsten Deep groove 12E38 (mm) ø ø ø ø ø pplication/type Order No. Stylus tip Deep hole 12E36 Deep hole B 12E (mm) ø ø (69.6) 58 ø2.4 ø Usage examples of styli nalysis options R-H52CNC/ R-H52 R-22CNC/ R-22 R-16 R-16M R-12P R-12 Roundness Cylindricity Concentricity Coaxiality axiselement xis-axis Flatness s Parallelism s Perpendicularity Runout Total runout s Straightness s Inclination s Taper s Full measurment capability s Limited measurement capability; R-xis must be stationary. Cutter mark Small hole Flatness measurement Corner Small hole Notched workpiece measurement ID measurement J-5

13 Optional ccessories for Roundtest Centering chuck (ring operated) Suitable for holding small parts with easy-to-operate knurled-ring clamping. Holding capacity: Internal jaws: OD = 1-36 mm, ID = 14-7 mm. External jaws: OD = 1-75 mm. External dimensions: ø118x41 mm Mass: 1.2kg Micro-chuck Used for clamping a workpiece (less than ø1 mm dia.) that the centering chuck cannot handle. Holding capacity: up to ø1.5 mm External dimensions: ø118x48.5 mm Mass:.8kg Centering chuck (key operated) Suitable for holding longer parts and those requiring a relatively powerful clamp. Holding capacity: Internal jaws: OD = 1-35mm, ID = 33-85mm External jaws: OD = 3-8mm. External dimensions: ø157 x 76mm Mass: 3.8kg Vibration Isolated frame with work surface Code No. Load Capacity 64B357 3 x 48 x 3" 13 lbs Magnification calibration gage Used for normalizing detector magnification by calibrating detector travel against displacement of a micrometer spindle. Maximum calibration range: 4µm Graduation:.2µm Mass: 4kg uxiliary workpiece stand Used for measuring a workpiece whose diameter is 2mm or shorter and whose height is 2mm or lower Reference Hemisphere Magnification checking kit* 9979 combination of gage blocks and an optical flat. * Standard accessory for R-22, R-22CNC, R-H52 and R-H52CNC Cylindrical square 3585 Used for checking and aligning table rotation axis parallel to the Z-axis column. Squareness: 3µm Straightness: 1µm Cylindricity: 2µm Roundness:.5µm Mass: 7.5kg Origin-point gage* gage for zero setting of the R-axis and Z-axis. * Standard accessory for R-22 and R-H52 J-51

14 Eco-Fix Kit Form-S Mitutoyo ECO-FIX Kit Fixture Systems Part No. Qty. Part name Part No. Qty. Part name K daptor plate ø 15mm K Flat top ø 12mm K Location pin ø 12 X 13mm K V-block mini K Location pin ø 12 X 25mm K Cone receiver mini K Location pin ø 12 X 5mm K Stopper element mini K Location pin ø 12 X 1mm K Back square mini K Location pin ø 2 X 13mm K Straight pin Ø 6mm x 2mm K Location pin ø 2 X 25mm K Straight pin Ø 6mm x 3mm K Location pin ø 2 X 5mm K Straight pin Ø 6mm x 4mm K Location pin ø 2 X 1mm K Slotted nut for receiver bracket h=12mm K Receiver bracket small K llen key 2mm K Receiver bracket large K llen key 3mm K djustable location pin ø 2mm K llen key 4mm K djustable location pin ø 12mm K llen key 5mm K Location pin ø 12mm with bore ø 6mm K Double open ended spanner 1-17 K Receiver bracket L=9; ø 12mm K Washer ø 6,4mm / ø 17mm K Straight pin with thread K Cylinder head screw M6 x 2mm K Spring clip, d= 8mm, L= 6mm K Cylinder head screw M6 x 25mm Kit Part No. K Eco-Fix Kit Form-L Part No. Qty. Part name Part No. Qty. Part name K daptor plate ø 2mm K Back square mini K Location pin ø 12 X 13mm K V-block K Location pin ø 12 X 25mm K Cone receiver K Location pin ø 12 X 5mm K Stopper element K Location pin ø 12 X 1mm K Back square K Location pin ø 2 X 13mm K Straight pin Ø 6mm x 2mm K Location pin ø 2 X 25mm K Straight pin Ø 6mm x 3mm K Location pin ø 2 X 5mm K Straight pin Ø 6mm x 4mm K Location pin ø 2 X 1mm K55 2 Straight pin Ø 8mm x 3mm K Receiver bracket small K551 2 Straight pin Ø 8mm x 5mm K Receiver bracket large K552 2 Straight pin Ø 8mm x 95mm K djustable location pin ø 2mm K Slotted Nut for receiver bracket h= 12mm K djustable location pin ø 12mm K Slotted Nut for receiver bracket h= 15mm K Location pin ø 12mm with bore ø 6mm K llen key 2mm K Location pin ø 2mm with bore ø 8mm K llen key 3mm K Receiver bracket L=9; ø 12mm K llen key 4mm K Receiver bracket L=12; ø 2mm K llen key 5mm K Spring clip, d= 8mm, L= 6mm K Washer ø 6,4mm / ø 17mm K V-block mini K Cylinder head screw M6 x 2mm K Cone receiver mini K Cylinder head screw M6 x 25mm K Stopper element mini Kit Part No. K J-52

15 t Quick Guide to Precision Measuring Instruments Roundtest (Roundform Measuring Instruments) JIS B : Roundness measuring instruments JIS B : Definition and notation of geometric deviations JIS B : Geometric property specifications touching of products Geometric tolerance Roundness Testing Roundness ny circumferential line must be contained within the tolerance zone formed between two coplanar circles with a difference in radii of t.1 Straightness ny line on the surface must lie within the tolerance zone formed between two parallel straight lines a distance t apart and in the direction specified.1 t Flatness The surface must be contained within the tolerance zone formed between two parallel planes a distance t apart.1 Cylindricity The surface must be contained within the tolerance zone formed between two coaxial cylinders with a difference in radii of t.1 t t Verification example using a roundness measuring instrument Verification example using a roundness measuring instrument Verification example using a roundness measuring instrument Verification example using a roundness measuring instrument Concentricity The center point must be contained within the tolerance zone formed by a circle of diameter t concentric with the datum ø.8 Coaxiality The axis must be contained within the tolerance zone formed by a cylinder of diameter t concentric with the datum ø.8.8 Perpendicularity The line or surface must be contained within the tolerance zone formed between two planes a distance t apart and perpendicular to the datum ø.8 øt Notation example øt øt Datum Datum center Datum axis Datum axis Verification example using a roundness measuring instrument Verification example using a roundness measuring instrument Verification example using a roundness measuring instrument Verification example using a roundness measuring instrument Circular Runout The line must be contained within the tolerance zone formed between two coplanar and/or concentric circles a distance t apart concentric with or perpendicular to the datum Specified direction: Radial direction Direction that intersects the datum axial straight line and is vertical to the datum axis line.1 Notation example Specified direction: xial direction Direction that is parallel to the datum axial straight line.1 Total Runout The surface must be contained within the tolerance zone formed between two coaxial cylinders with a difference in radii of t, or planes a distance t apart, concentric with or perpendicular to the datum Specified direction: Radial direction Direction that intersects the datum axial straight line and is vertical to the datum axis line.1 Notation example Specified direction: xial direction Direction that is parallel to the datum axial straight line.1 t t t Datum axis Datum axis Datum axis Datum axis Verification example using a roundness measuring instrument Verification example using a roundness measuring instrument Verification example using a roundness measuring instrument Verification example using a roundness measuring instrument t t djustment prior to Measurement Centering displacement offset (eccentricity) between the Roundtest's rotary table axis and that of the workpiece results in distortion of the measured form (limaçon error) and consequentially produces an error in the calculated roundness value. The larger the eccentricity, the larger is the error in calculated roundness. Therefore the workpiece should be centered (axes made coincident) before measurement. Some roundness testers support accurate measurement with a limaçon error correction function. The effectiveness of this function can be seen in the graph below. Roundness error (µm) Effect of eccentricity compensation function ø1mm 1 ø2mm ø5mm ø1mm ø2mm ø5mm ø1mm ø2mm Workpiece Diameter Leveling ny inclination of the axis of a workpiece with respect to the rotational axis of the measuring instrument will cause an elliptic error. Leveling must be performed so that these axes are sufficiently parallel. D Error due to inclination (µm) ø2mm ø1mm ø5mm ø2mm ø1mm ø5mm ø2mm ø1mm Workpiece Diameter Eccentricity Eccentricity (µm) Eccentricity versus roundness error D e Inclination (degrees) Inclination versus elliptic error J-53

16 Effect of Filter Settings on the Measured Profile Roundness values as measured are greatly affected by variation of filter cutoff value. It is necessary to set the filter appropriately for the evaluation required. No filter Zq=22.14µm Undulations Per Revolution (UPR) data in the roundness graphs Measurement result graphs 9 18 mplitude ngle Low-pass filter Zq=12.35µm Zq=16.6µm Zq=2.72µm Zq=22.4µm 1 UPR condition indicates eccentricity of the workpiece relative to the rotational axis of the measuring instrument. The amplitude of undulation components depends on the leveling adjustment mplitude ngle Band-pass filter 15 upr Zq=17.61µm 5 upr Zq=18.76µm 15 upr Zq=14.5µm 5 upr 2 UPR condition may indicate: (1) insufficient leveling adjustment on the measuring instrument; (2) circular runout due to incorrect mounting of the workpiece on the machine tool that created its shape; (3) the form of the workpiece is elliptical by design as in, for example, an IC-engine piston mplitude upr 15-5 upr 5-5 upr 27 ngle 3 to 5 UPR condition may indicate: (1) Deformation due to over-tightening of the holding chuck on the measuring instrument; (2) Relaxation deformation due to stress release after unloading from the holding chuck on the machine tool that created its shape. Evaluating the Measured Profile Roundness Roundness testers use the measurement data to generate reference circles whose dimensions define the roundness value. There are four methods of generating these circles, as shown below, and each method has individual characteristics so the method that best matches the function of the workpiece should be chosen mplitude Least Square Circle (LSC) Method circle is fitted to the measured profile such that the sum of the squares of the departure of the profile data from this circle is a minimum. The roundness figure is then defined as the difference between the maximum departures of the profile from this circle (highest peak to the lowest valley). Minimum Zone Circles (MZC) Method Two concentric circles are positioned to enclose the measured profile such that their radial difference is a minimum. The roundness figure is then defined as the radial separation of these two circles mplitude ngle ngle Rmax Zq Rmin Rmin Rmax Zz 5 to 15 UPR condition often indicates unbalance factors in the machining method or processes used to produce the workpiece. 9 Zq = Rmax-Rmin Zz = Rmax-Rmin 18 mplitude Minimum Circumscribed Circle (MCC) Method The smallest circle that can enclose the measured profile is created. The roundness figure is then defined as the maximum departure of the profile from this circle. This circle is sometimes referred to as the ring gage circle. Maximum inscribed Circle (MIC) Method The largest circle that can be enclosed by the profile data is created. The roundness figure is then defined as the maximum departure of the profile from this circle. This circle is sometimes referred to as the `plug gage' circle mplitude ngle ngle Rmax Zc Rmin Rmax Zi Rmin 15 (or more) UPR condition is usually caused by tool chatter, machine vibration, coolant delivery effects, material non-homogeneity, etc., and is generally more important to the function than to the fit of a workpiece. 9 Zc = Rmax-Rmin Zi = Rmax-Rmin 18 mplitude ngle 9 18 mplitude ngle J-54