A620G MEDICAL APPLICATIONS

Transcription

1 A620G MEDICAL APPLICATIONS

2 INDEX MEDICAL HIP-SYSTEM y Co-Cr Alloy y Titnium Alloy y UHMWPE Externl Turning The combintion of VP coting nd highstrength micro-grin cemented crbide substrte increses wer resistnce. Drilling Employs new TRI-Cooling Technology with new tool grde DP7020 for high effi ciency & longer tool life. Tper Hole Mchining High effi ciency tper hole mchining using vibrtion control rdius end mills. Profile Mchining The combintion of IMPACT MIRACLE coting nd high-strength micro-grin cemented crbide substrte increses wer resistnce. VP05RT/VP10RT FJ/MJ Breker MMS Drill VFHVRB VF2SB VF2XLB KNEE-SYSTEM y Co-Cr Alloy y Titnium Alloy y UHMWPE Profile Mchining Vrible curve geometry ensures stble mchining of diffi cult-to-cut mterils. Pocket Mchining High effi ciency mchining becuse high feed rtes nd lrger depths of cut cn be utilised. VF4SVB Vibrtion Control End Mill Series VFHVRB 2

3 BONE PLATES y Titnium Alloy y SUS316 Multifunctionl Milling Possible to mchine complex geometries tht re previously diffi cult to mchine. VF2WB SCREWS y Titnium Alloy y SUS316 y SUS317 Deep Hole Drilling Ultr productivity mchining due to through coolnt holes plus the fl ute geometry nd cutting edge geometry re optimised for deep hole drilling. Deep Mchining with Smll Dimeter Mchining of deep cvity nd complex prts re possible with vriety of neck lengths. Externl Turning & Cut Off The combintion of VP coting nd highstrength micro-grin cemented crbide substrte increses wer resistnce. MWS Super long drill MS2XL MS2XLB Smll Tools VP15TF SPINE y Co-Cr Alloy y Titnium Alloy y Stinless Steel Side Cutting Delivers superior vibrtion resistnce for diffi cult-to-cut mterils nd on pplictions with long overhngs. IMPACT MIRACLE Vibrtion Control End Mill Series INSTRUMENT y Titnium Alloy y Stinless Steel Rough Milling High effi ciency mchining possible by using high feed rdius milling cutter when mchining diffi cult-to-cut mterils. Deep Hole Drilling Ultr productivity mchining due to through coolnt holes plus the fl ute geometry nd cutting edge geometry re optimised for deep hole drilling. AJX MWS Super long drill 3

4 HIP-SYSTEM Work Mterils [Co-Cr Alloy, Titnium Alloy, UHMWPE] Good cutting performnce Externl Turning Key Point on Mchining A good blnce of wer nd frcture resistnce for turning Co-Cr Alloy nd Titnium Alloy. Reduced het genertion with the use of shrp cutting edge. VP05RT/VP10RT FJ/MJ Breker (TOOLS NEWS B036G) Appliction Exmple 1.8 times longer tool life thn conventionl products! Conventionl insert chipped, MJ(VP10RT) no dmge! High efficiency with lrge depth of cut! Insert (Grde) Mchine Work Mteril Cutting Speed CNMG MJ (VP10RT) CNC Lthe Mchine Titnium Alloy 45 m/min Revolution 280 min -1 Feed 0.16 mm/rev Depth of Cut Conventionl: 1.5 mm MJ (VP10RT): 2.3 mm 50%UP Tool life (pieces/corner) Cycle time (min) MJ (VP10RT) 40% less Conventionl 1.8 times 4

5 HIP-SYSTEM Work Mterils [Co-Cr Alloy, Titnium Alloy, UHMWPE] Excellent cooling effect Drilling TRI-Cooling Technology Key Point on Mchining Promotes smooth chip evcution. MMS Drill (TOOLS NEWS B180G) Use of internl coolnt hole improves cooling effect. Appliction Exmple 1.3 times longer tool life thn conventionl products! High efficiency with high-speed drilling. Drill (Grde) MMS1600X3D (DP7020) ø16 mm Mchine Mchining Center Work Mteril Titnium Alloy Hole Depth 50 mm Cutting Speed Conventionl: 40 m/min MMS: 60 m/min 50%UP Feed 0.15 mm/rev Non-peck Coolnt W.S.O (0.6 MP) Tool life (Number of holes) Cycle time (sec.) MMS 30% less Conventionl 1.3 times 5

6 HIP-SYSTEM Work Mterils [Co-Cr Alloy, Titnium Alloy, UHMWPE] Excellent cooling effect Drilling TRI-Cooling Technology Key Point on Mchining MMS drill offer longer tool life nd cn be used for Stinless Steels, Titnium Alloy nd Co-Cr Alloy. Use of internl coolnt holes improves the cooling effect. Cutting Exmple Drill (Grde) Mchine Work Mteril Hole Depth Cutting Speed MMS0500X5DB (DP7020) ø5 mm Mchining Center Co-Cr Alloy (42 HRC) 15 mm 30 m/min Revolution 1900 min -1 Feed 97 mm/min (0.05 mm/rev) Non-peck Coolnt W.S.O (0.7 Mp) MMS Drill (TOOLS NEWS B180G) MMS drill shows good wer resistnce when drilling Co-Cr Alloy! MMS Conventionl 0.05mm 0.10mm Welding wer 6 When mchining 30 holes

7 HIP-SYSTEM Work Mterils [Co-Cr Alloy, Titnium Alloy, UHMWPE] Multifunction Key Point on Mchining IMPACT MIRACLE coting with high het resistnce enbles to long tool life. Enbles high efficiency mchining nd prevent vibrtion. Possible to mchine complex geometries previously difficult to mchine. Appliction Exmple End mill Mchine Work Mteril Hole Depth Cutting Speed 4 Flutes Rdius End mill VFHVRBD0800R10N24 (ø8 mm) Multi-xis Turning Titnium Alloy 15 mm 60 m/min Revolution 2400 min -1 Feed Coolnt Tper Hole Mchining 380 mm/min (0.04 mm/tooth) W.S.O VFHVRB Vibrtion Control End Mill (TOOLS NEWS B177G) Three processes with one tool with helicl tper milling! Excellent surfce finish! <Conventionl> zdrilling <Helicl Tper Milling> 0.2mm/rev xtper boring Rough Finish zrdius End mill Rough Finish 7

8 HIP-SYSTEM Work Mterils [Co-Cr Alloy, Titnium Alloy, UHMWPE] Higher efficiency nd Longer tool life Profile Mchining Key Point on Mchining Cutting edge geometry with excellent chipping resistnce. VF2SB VF2XLB IMPACT MIRACLE (TOOLS NEWS B075G) IMPACT MIRACLE coting with high het resistnce enbles to long tool life. Appliction Exmple 3 times longer tool life thn conventionl products when milling Co-Cr Alloy. End mill Mchine Work Mteril Revolution Feed Coolnt 2 Flutes Bll End mill VF2SBR0300 (ø6 mm) Mchining Center (BT40) Co-Cr Alloy 5000 min -1 (vc100 m/min) 1000 mm/min (0.1 mm/tooth) W.S.O Tool life (Flnk wer: 0.1mm) Edge condition (Flnk wer) 0.3mm VF2SB Test I (Al, Ti) N Test II (Al, Cr) N 3 times 2.0mm 8 Cutting length (m) (Cutting length 30m)

9 KNEE-SYSTEM Work Mterils [Co-Cr Alloy, Titnium Alloy, UHMWPE] % $ Vrible pitch % Wider chip pocket $ Vrible curve Vrible pitch Profile Mchining Key Point on Mchining End-mill Mchine Work Mteril Cutting Speed VF4SVB Vibrtion Control End Mill Series (TOOLS NEWS B178G) A good blnce of wer nd frcture resistnce for mchining Co-Cr Alloy nd Titnium Alloy. Vrible curve rdius cutting edges for difficult-to-cut mterils. Cutting Exmple VF4SVB hs longer tool life thn conventionl tools. 4 Flutes Bll End mill VF4SVBR0500 (ø10 mm) Mchining Center (BT40) Co-Cr Alloy (36 HRC) 100 m/min Revolution 3200 min -1 Feed Chip Lod Coolnt 3200 mm/min 0.25 mm/tooth W.S.O Newly designed rdius cutting edges reduce vibrtion 0 Flnk wer comprison (Cutting length 60m) e0.2mm VF4SVB p3.0mm Conventionl Chipping Notch Wer (μm) 9

10 KNEE-SYSTEM Work Mterils [Co-Cr Alloy, Titnium Alloy, UHMWPE] Specil curved surfce gsh corner rdius Size Mchine VFHVRB Conventionl Di. ø3 mm ø3 mm Rdius 0.8 mm 0.2 mm Micro Mchining Center (HSK E-25) Number of Flute 4 2 Cutting Speed 50 m/min 50 m/min Feed 2000 mm/min 1000 mm/min Coolnt Pocket Mchining Key Point on Mchining VFHVRB Vibrtion Control End Mill (TOOLS NEWS B177G) Vibrtion control geometry for stble mchining nd smooth cutting ction. VFHVRB mkes finishing esy! Cutting Exmple: Co-Cr-Alloy 2 times longer tool life thn conventionl products! High efficiency due to high feed nd lrge depth of cut. W.S.O Tool life Edge condition VFHVRB TEST I p:0.3 mm VFHVRB TEST II p:0.6 mm p 10 Conventionl p:0.2 mm (mx) 2 times Chip removl volume (mm 3 ) e1.0mm (Cutting length 125m)

11 BONE PLATES Work Mterils [Titnium Alloy, SUS316] Wide rnge Wide ppliction 220 Key Point on Mchining Drilling+Chmfering VF2WB (TOOLS NEWS B169G) IMPACT MIRACLE coting with high het resistnce enbles to long tool life. Possible to mchine complex geometries previously difficult to mchine. Appliction Exmple Four processes with one tool when helicl mchining! Fine finished surfce nd smll burrs. End mill Wide rnge Bll End mill VF2WBR0150N080 (ø3 mm) Mchine Mchining Center (BT40) Work Mteril Titnium Alloy Cutting Speed 113 m/min Revolution min -1 Feed 500 mm/min Helicl Pitch mm/rev Coolnt W.S.O <Conventionl> <Improvement> Helicl mchining zdrilling Helicl pitch xinternl profile cchmfer Upper Under ø4.5mm Three tools One tool 5mm 11

12 SCREWS Work Mterils [Titnium Alloy, SUS316, SUS317] Excellent chip evcution Key Point on Mchining Deep Hole Drilling Promotes smooth chip evcution. Use of internl coolnt hole improves cooling. MWS Super long drill (TOOLS NEWS B129G) Appliction Exmple Ultr productivity mchining nd longer tool life! Work Mteril Titnium Alloy Mchine Swiss Lthe Mchine Hole Size ø1.8 mm Depth:50 mm Pilot drill:mws0180sb (ø1.8 mm) Depth:4 mm Drill MWS0180X30DB (ø1.8 mm) Solid Gun Drill (ø1.8 mm) Revolution 1770 min min -1 Cutting Speed 10 m/min 15 m/min Feed 0.02 mm/rev Non-peck mm/rev Non-peck Coolnt Oil (Coolnt pressure 10 MP) Tool life (Number of holes) Cycle time (min) MWS 50% less Solid Gun Drill 1.8 times 12

13 SCREWS Work Mterils [Titnium Alloy, SUS316, SUS317] Excellent chip evcution Key Point on Mchining Deep Hole Drilling Promotes smooth chip evcution. Use of internl coolnt hole improves cooling. MWS Super long drill (TOOLS NEWS B129G) Appliction Exmple High efficiency deep hole drilling of SUS316L. 4 times fster cycle time thn gun drill! Work Mteril Mchine SUS316L Swiss Lthe Mchine Hole Size ø2.5 mm Depth:70 mm Pilot drill:mws0250sb (ø2.5 mm) Depth:5.0 mm Drill MWS0250X30DB (ø2.5 mm) Gun Drill (ø2.5 mm) Revolution 2500 min min -1 Cutting Speed 20 m/min 40 m/min Feed mm/rev Non-peck mm/rev Non-peck Coolnt Oil (Coolnt pressure 6 MP) Cycle time (min) MWS 75% less Conventionl Gun Drill 13

14 SCREWS Work Mterils [Titnium Alloy, SUS316, SUS317] Stbility tool life Key Point on Mchining Pocket Mchining MS2XL MS2XLB Cutting edge geometry with excellent chipping resistnce. Smll dimeter combined with vriety of neck lengths id in mchining of deep cvity nd complex prts. Appliction Exmple Relized stble tool life. (TOOLS NEWS B001G) Work Mteril Mchine End mill Revolution Feed Depth of Cut Coolnt Titnium Alloy Swiss Lthe Mchine Long Neck Squre End mill (2 flutes) MS2XLD0070N040 (ø0.7 mm) min -1 (vc40 m/min) 200 mm/min (0.005 mm/tooth) p0.06 mm Oil Tool life (Number of work pieces) MS2XL N=1 N=2 N=3 Continution processing is possible. Conventionl N=1 N=2 N=3 Chipping Chipping Wer 14

15 SCREWS Work Mterils [Titnium Alloy, SUS316, SUS317] Good cutting performnce Mchine Work mteril Opertion Width of Insert Insert (grde) Externl Turning & Cut Off Key Point on Mchining A good blnce of wer nd frcture resistnce for turning Titnium Alloy nd Stinless Steel. Reduced het genertion with the use of shrp cutting edge. Appliction Exmple Mitsubishi CTAT10120V5RR-B (VP15TF) Smll Tools VP15TF (GENERAL CATALOG C005 * ) 3 times longer tool life thn conventionl products! Swiss Lthe Mchine Titnium Alloy Cut Off 1 mm Conventionl Similr Insert (PVD coting) Cutting Speed 36 m/min 30 m/min Feed 0.02 mm/rev 0.02 mm/rev Tool life (pieces/corner) Cycle time (sec.) VP15TF Conventionl 3 times 15

16 SPINE Work Mterils [Co-Cr Alloy, Titnium Alloy, Stinless Steel] % $ % $ Irregulr helix flutes End mill Mchine Work Mteril Cutting Speed 4 Flutes Vibrtion Control Squre End mill VFJHVD0400 (ø4 mm) Multi-xis Turning (HSK63) Titnium Alloy 30 m/min Revolution 2400 min -1 Feed 380 mm/min Depth of Cut p16 mm e0.2 mm Coolnt Side Cutting Key Point on Mchining IMPACT MIRACLE coting with high het resistnce enbles long tool life. Delivers superior vibrtion resistnce for difficult-to-cut mterils. Cutting Exmple W.S.O Vibrtion Control End Mill Series (TOOLS NEWS B133G) Improved chip disposl New flute geometry suitble for irregulr helix ngles. Specil flute geometry Good surfce finish nd high efficiency from the use of irregulr helix flutes. Contct re: Very lrge Surfce Comprison 16mm 40mm VFJHV Conventionl 4mm(R2) ø4mm Long over hng nd smll dimeter needed due to the shpe of the work piece. 16

17 INSTRUMENT Work Mterils [Titnium Alloy, Stinless Steel] Improved chip removl Key Point on Mchining Rough Milling AJX (TOOLS NEWS B028G) AJX cn chieves extr high feed rtes for ultimte efficiency in rough mchining. Wide selection of inserts with high wer nd frcture resistnce, for generl mchining opertions. Appliction Exmple: Surgicl Equipment AJX chieves 5 times longer tool life thn conventionl products when milling 17-4PH. Work Mteril 17-4PH 42 HRC Mchine Mchining Center (HSK63) Tool Holder AJX06R203SA20S (ø20mm 3flutes) Insert (Grde) JOMT06T215ZZSR-JM (VP15TF) Cutting Speed 120 m/min (Conventionl: 100 m/min) Feed 2850 mm/min (Conventionl: 2000 mm/min) Coolnt Air blow 0.7mm Tool life (Number of work pieces) Cycle time (min) mm AJX 30% less Conventionl 5 times 17

18 INSTRUMENT Work Mterils [Titnium Alloy, Stinless Steel] Excellent chip evcution Key Point on Mchining Deep Hole Drilling Promotes smooth chip evcution. Use of internl coolnt hole improves cooling. MWS Super long drill (TOOLS NEWS B129G) Cutting Exmple High efficiency deep hole drilling of 17-4PH. 10 times fster cycle time thn gun drill! Work Mteril 17-4PH 32 HRC Mchine Swiss Lthe Mchine Hole Size ø2.3 mm Depth:70 mm Pilot drill:mws0230sb (ø2.3 mm) Depth:5 mm Drill MWS0230X30DB (ø2.3 mm) Solid Gun Drill Revolution 5500 min min -1 Cutting Speed 40 m/min 40 m/min Feed 0.06 mm/rev Non-peck mm/rev Non-peck Coolnt Oil (Coolnt pressure 14 MP) Cycle time (sec.) Wer Chip MWS 90% less VB:0.11mm Solid Gun Drill When mchining 150holes Continution processing is possible. 18

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