B216E FMAX FEED MAXIMUM (FMAX) MILLING CUTTER FOR ULTRA EFFICIENT, HIGH ACCURACY FINISHING

Size: px

Start display at page:

Download "B216E FMAX FEED MAXIMUM (FMAX) MILLING CUTTER FOR ULTRA EFFICIENT, HIGH ACCURACY FINISHING"

Timothy Moody
6 years ago
Views:

1 FEED MAXIMUM (FMAX) MILLING CUTTER FOR ULTRA EFFICIENT, HIGH ACCURACY FINISHING B216E FMAX

FMAX HIGH FEED MILLING CUTTER FOR FINISHING ULTRA HIGH EFFICIENCY MACHINING The ultra fine pitch design is ideal for high efficiency machining (F 20m/min).

2 FMAX HIGH FEED MILLING CUTTER FOR FINISHING ULTRA HIGH EFFICIENCY MACHINING The ultra fine pitch design is ideal for high efficiency machining (F 20m/min). Internal coolant and a special chip breaker wall (body protector) provide ideal chip discharge performance. LIGHT WEIGHT, HIGH RIGIDITY BODY A special alloy steel and aluminium body combine to provide rigidity and light weight. Aluminium alloy Special alloy steel HIGH PRECISION, EASY SETTING A combination of fine and ultra-fine pitch threads provides precise run-out adjustment ( 5 ). Fine pitch adjustment screw Micro adjustment nut ECONOMY, MULTI-USE A refurbishment allowance of up to 0.6 mm is possible on both the peripheral and bottom cutting edges. A.R.+5 PCD grades for machining aluminium alloys. Internal coolant Body protector 2

DESIGNED FOR HIGH SPEEDS Anti-fly dovetail clamping mechanism.

INSERTS The cutting edge angle is effective at reducing the thickness of

The finely-detailed corner radius prevents chipping and enhances both

1 mm IDEAL CHIP DISPOSAL The body protector on the rake face forms chip

Internal coolant also aids this process.

Graphical representation BOND OF DIAMOND PARTICLES Diamond particles provide

3 DESIGNED FOR HIGH SPEEDS Anti-fly dovetail clamping mechanism. Angled face Dovetail clamp General Purpose Inserts NEW BURR PREVENTION INSERTS The cutting edge angle is effective at reducing the thickness of chips and helps to generate a burr free finish. The finely-detailed corner radius prevents chipping and enhances both stability and tool life. RE 0.4 mm RE 0.8 mm 0.8 mm RE 0.1 mm IDEAL CHIP DISPOSAL The body protector on the rake face forms chip shapes ideal for disposal and disperses them away from the body. Internal coolant also aids this process. The body is compatible with all through centre coolant arbors. Graphical representation BOND OF DIAMOND PARTICLES Diamond particles provide a highly stable cutting edge because of the strong bonding. Bond Diamond particles Binding material BENEFITS Light weight, high rigidity body Designed for high speeds New PCD grade for machining aluminium alloy Economy, multi-use 3

4 FMAX HIGH FEED MILLING CUTTER FOR FINISHING 90 KAPR FACE MILLING Fig.1 Ø40 Ø50 Ø63 Fig.2 Ø80 Fig.3 Ø100 Ø125 C KAPR: 90 CH: 0 GAMP: +5 GAMF Ø40 Ø63: -6-3 GAMF Ø80 Ø125: 0 ARBOR TYPE LCCB DCFSMS DCON KWW DAH DCCB DC L8 APMX CBDP LF LCCB DCFSMS DCON KWW DAH DCCB DC L8 APMX CBDP LF LCCB DCFSMS DCON KWW DAH DCCB DC L8 APMX CBDP LF Geometry Fine Pitch Stock Teeth DC LF DCON CBDP DAH DCFSMS KWW L8 C WT (kg) APMX (mm) RPMX (min -1 ) DCCB LCCB FMAX-040A04R s FMAX-040A06R s FMAX-050A08R s FMAX-050A10R a FMAX-063A10R s FMAX-063A12R a FMAX-080B14R a FMAX-100B18R a FMAX-125B24R a mm or less is the recommended maximum depth of cut for ultra high efficiency machining. SPARE PARTS Type (Fig.) P6 Insert Clamp Screw Micro Adjustment Nut Fine Pitch Adjustment Screw Balance Adjustment Screw Cutter Clamp Bolt Wrench Adjustment Pin Tool Holder Number FMAX-040 HSS04004G HSC08030H FMAX-050 HSS04004G HSC10030H FMAX-063 HSS04004G HSC10030H TSS04505S KSN2 KSS2 FMAX-080 HSS05005G HSCX12030H FMAX-100 HSS06006G HSCX16035H FMAX-125 HSS08008G HSCX20035H 1. Clamp Torque TSS04505S=3.5 Nm 2. Please refer to the manual included for instructions how to seat the insert and adjust the run out. TKY10T RKY25S Finishing 4 : Inventory maintained (PCD inserts are available in 1 piece in one case) : Inventory maintained in Japan

5 INSERTS Order Number MD220 NEW L W1 S BS RE Shape GOER1404PXFR2 a a GOER1408PXFR2 a a L BS W RE S 5 General Purpose GOER1401ZXFR2 a L BS W RE S 5 Burr Prevention 1. If general-purpose inserts (RE = 0.4 mm, 0.8 mm) and burr prevention inserts are used together, they will not be able to acheive full performance. Inserts of the same geometry should be used for all teeth. 2. The cutting diameter will change depending on the type of insert used. Refer to page 3 for details. Caution - When machining near vertical walls beware possible interference with the holder. FEATURES OF PCD GRADES Wear resistance MD220 MD220 Focused on wear resistance Prevention of burrs for longer tool life Fracture resistance Diamond sintered grade containing ultra microparticle diamond Optimized for milling Improved fracture resistance during interrupted cutting Offers a highly stable cutting edge that prevents burrs and gives an excellent surface finish RE-MANUFACTURING Max 0.6mm Max 0.6mm Minor cutting edge The maximum material to be removed is 0.6 mm. Use similar inserts at similar stages of refurbishing to maintain the balance of the cutter. After refurbishment, the minor edge will reduce in size and may affect surface finishes. Please contact us about the optimum conditions for refurbishing. 5

6 FMAX RECOMMENDED CUTTING CONDITIONS Work Material Characteristics Grade Vc (m/min) ae (mm) ap (mm) fz (mm/tooth) 0.2 DC* (0.5 3) Si 12.5% MD ( ) 0.5 DC* ( ) 0.08 ( ) N Aluminium Alloy 0.8 DC* 0.2 DC* ( ) (0.5 3) Si 12.5% MD ( ) 0.5 DC* ( ) 0.08 ( ) 0.8 DC* ( ) * Please adjust the depth of cut in accordance with the width of cut. EFFECTIVE CHIP DISPOSAL RANGE 3 Depth of cut ap (mm) % 40% 60% 80% 100% Side cut ae (% of DC) Finished Surface Roughness (RZ) chart in relation to revolution Cutter Body Insert (Grade) Workpiece FMAX-125B24R GOER1408PXFR2 () ADC12 cylinder head Revolution (min -1 ) Cutting Speed Vc (m/min) Feed fz (mm/tooth) 0.08 Table Feed Vf (mm/min) Depth of Cut ap (mm) 2.0 Width of Cut ae (mm) Cutting mode Machine Results 68 x 3 passes Internal through coolant 4MPa Horizontal machining centre The FMAX cutter offered a smooth finishing operation with predictable wear and no burr. Even at high revolution the FMAX cutter achives a high quality surface roughness. Finished Surface Roughness (μm) Revolution (min -1 ) 6

APPLICATION EXAMPLE Finishing of cylinder head exhaust side with high feed Cutter Body Insert (Grade) Workpiece Revolution (min -1 ) 8.000 Cutting Speed Vc (m/min) 2.513 Feed fz (mm/tooth) 0.

5 Width of Cut ae (mm) 50 Cutting mode Machine Results FMAX-100B18R GOER1408PXFR2() Aluminium Alloy Wet Horizontal machining centre More than double table feed provided increased efficiency.

000 Cutting Speed Vc (m/min) 2.011 Feed fz (mm/tooth) 0.13 Table Feed Vf (mm/min) 14.560 Depth of Cut ap (mm) 2.

7 APPLICATION EXAMPLE Finishing of cylinder head exhaust side with high feed Cutter Body Insert (Grade) Workpiece Revolution (min -1 ) Cutting Speed Vc (m/min) Feed fz (mm/tooth) 0.2 Table Feed Vf (mm/min) Depth of Cut ap (mm) 1.5 Width of Cut ae (mm) 50 Cutting mode Machine Results FMAX-100B18R GOER1408PXFR2() Aluminium Alloy Wet Horizontal machining centre More than double table feed provided increased efficiency. FMAX provided improved stability and achieved good surface finishes. Flat surface and minimal burrs. Finishing of engine block side flange Cutter Body Insert (Grade) Workpiece Revolution (min -1 ) Cutting Speed Vc (m/min) Feed fz (mm/tooth) 0.13 Table Feed Vf (mm/min) Depth of Cut ap (mm) 2.5 Width of Cut ae (mm) 20 Cutting mode Machine Results FMAX-080B14R GOER1408PXFR2 () Aluminium Alloy Wet Horizontal machining centre More than double table feed provided increased efficiency. FMAX provided improved stability and achieved good surface finishes. Flat surface and minimal burrs. Burr free finishing of flange surface Cutter Body Insert (Grade) Workpiece Revolution (min -1 ) Cutting Speed Vc (m/min) Feed fz (mm/tooth) 0.06 Depth of Cut ap (mm) 0.3 Width of Cut ae (mm) Cutting mode Machine Results FMAX-050A08R GOER1401ZXFR2 (MD220) ADC12 cylinder head Wet Vertical Type (BT30) Burr prevention inserts can ensure smooth finished surfaces and maintain their effective burr prevention capabilities over long periods. Thereby enabling tool life three times longer than conventional products. 7

www.mitsubishicarbide.com www.mmc-hardmetal.com GERMANY MMC HARTMETALL GMBH Comeniusstr. 2. 40670 Meerbusch Phone + 49 2159 91890. Fax + 49 2159 918966 Email admin@mmchg.de U.K. MMC HARDMETAL U.K. LTD.

46136 Museros / Valencia Phone + 34 96 1441711. Fax + 34 96 1443786 Email mme@mmevalencia.com FRANCE MMC METAL FRANCE S.A.R.L. 6, Rue Jacques Monod. 91400 Orsay Phone + 33 1 69 35 53 53.

8 GERMANY MMC HARTMETALL GMBH Comeniusstr Meerbusch Phone Fax admin@mmchg.de U.K. MMC HARDMETAL U.K. LTD. Mitsubishi House. Galena Close. Tamworth. Staffs. B77 4AS Phone Fax sales@mitsubishicarbide.co.uk SPAIN MITSUBISHI MATERIALS ESPAÑA, S.A. Calle Emperador Museros / Valencia Phone Fax mme@mmevalencia.com FRANCE MMC METAL FRANCE S.A.R.L. 6, Rue Jacques Monod Orsay Phone Fax mmfsales@mmc-metal-france.fr POLAND MMC HARDMETAL POLAND SP. Z O.O Al. Armii Krajowej Wroclaw Phone Fax sales@mitsubishicarbide.com.pl RUSSIA MMC HARDMETAL RUSSIA OOO LTD. Electrozavodskaya St. 24. build. 3. Moscow Phone Fax info@mmc-carbide.ru ITALY MMC ITALIA S.R.L. Via Montefeltro 6 / A Milano Phone Fax info@mmc-italia.it TURKEY MMC HARTMETALL GMBH ALMANYA - İZMİR MERKEZ ŞUBESİ Adalet Mahallesi Anadolu Caddesi No: Bayraklı / İzmir Phone Fax info@mmchg.com.tr DISTRIBUTED BY: Order Code: B216E Published: (0), printed in Germany

FMAX FEED MAXIMUM (FMAX) MILLING CUTTER FOR ULTRA EFFICIENT, HIGH ACCURACY FINISHING HIGH FEED MILLING CUTTER FOR FINISHING

FMAX FEED MAXIMUM (FMAX) MILLING CUTTER FOR ULTRA EFFICIENT, HIGH ACCURACY FINISHING HIGH FEED MILLING CUTTER FOR FINISHING FMAX HIGH FEED MILLING CUTTER FOR FINISHING ULTRA HIGH EFFICIENCY MACHINING The