High Feed Finishing of Cast Iron. High Feed Finishing of Cast Iron. High Feed Finishing of Non- Ferrous Metal/Thin Work Pieces.
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1 157 to 173 igh Feed Finishing of Cast Iron SEC- Series GFXC13000 Type GFX Type GFS Type GRF Type GRM Type GRV Type IG igh Feed Finishing of Cast Iron SEC-igh-Feed Facemills Cutting Edge Reference System RV4000 Type / 5000 Type, DPV4000 Type / 5000 Type FV4000 Type / 5000 Type igh Feed Finishing of on- Ferrous Metal/Thin Pieces APV5000 Type QC System System Applicable Cutter for QC-system Indications and Symbols mark: Standard stocked item mark: To be replaced by a new item featured on the same page mark: To be replaced by new item (Please confirm stock availability) mark: Semi-standard stock (Please confirm stock availability) mark: or planned stock (Please confirm stock availability) o mark: Made-to-order item mark: We cannot produce 157
2 GFX / GFS / GR / GRV Type General Features SEC-Goal Mill Series cutters were developed for high efficiency roughing and finishing of cast iron parts, such as engine cylinder blocks and transmission cases. Characteristics Special cutters for high feed machining of cast iron ighly reliable shoulder milling cutter with tangential inserts Multi-edged design (approx. 3 edges per inch) Finishing models feature an easy-to-use edge runout fine adjustment Inserts with chipbreaker for low cutting force Series Series Code GFX GFS GR GRV Application Finishing Finishing/Shoulder Milling Roughing Roughing Surface Roughness Ra3.2 Ra3.2 Ra12.5 Ra12.5 Appearance 162 to to Refer to pages 172 and 173 for details and specifications on the two piece mounting system and adapter. IG material Application igh Speed Finishing Finishing to General Cutting Interrupted Cutting Applicable Cutter Cast Iron Finishing B7000 AC260 AC280 GFX Type GFS Type material Application Light Cutting General Cutting eavy Interrupted Cutting Applicable Cutter AC100/AC100 Cast Iron Roughing AC200/AC200 AC300/AC300 GR Type GRV Type Characteristic of s Classification ardness Toughness (GPa) Main Coating Components Coating Thickness (μm) Characteristics Cast Iron Cast Iron AC RA 2.6 AC RA 3.0 Super ZX Coat Super ZX Coat 3 3 For finishing to general machining of cast iron and ductile cast iron. Employs new PVD coating consisting of multiple nanometre-thin layers of TiAl and AlCr, coupled with a tough, heat-resistant substrate for long and stable tool life. For heavy interrupted cutting and wet cutting of cast iron and ductile cast iron. Employs new PVD coating consisting of multiple nanometre-thin layers of TiAl and AlCr, coupled with an ultra-tough substrate for superior fracture resistance, and thermal crack resistance during wet cutting. B7000 Characteristic 13 AC100, AC200, and AC300 Characteristic
3 GFX / GFS / GR / GRV Type ApplicationRough Cutting Top Face Of Cylinder Block SEC-Goal Mill Current GRV16250R ø250special Roughness StandardRa 6.3μm AC100 PVD EquipmentSpecial Machine Shape Tangential Screw Locked Wedge Type o. of Teeth v c m/min v f (mm/min) fz mm/t a p mm 3.0Some Areas Some Areas6.0 Coolant Remainder Wet Remainder Wet GRV Current pieces/corner Units 300 Units Eliminates breakage for extended tool life. ApplicationFinishing Side Face Of Cylinder Block SEC-Goal Mill Competitor's Product Roughness StandardRz 12.5μm Equipmentorizontal Machining Center GFXC13100R ø100 B7000 CVD Shape Tangential Screw Locked Wedge Type o. of Teeth 4 10 v c m/min 1, v f (mm/min) 10, fz mm/t a p mm v f =10,000mm/min Achieves a v f value that is 20 times larger than our competitors' products. ApplicationFinishing Side Face Of Cylinder ead SEC-Goal Mill Competitor's Product Roughness StandardRz 12.5μm Equipmentorizontal Machining Center ApplicationFinishing GFXC13125R ø125 B7000 PVD Shape Tangential Screw Locked orizontal Screw Locked o. of Teeth 4 12 v c m/min 1, v f (mm/min) 6, fz mm/t a p mm v f =6,000mm/min Improves efficiency by 16 times and provides better surface roughness than our competitors' products. Bottom Face Of Cylinder Block SEC-Goal Mill Competitor's Product EquipmentSpecial Machine Special ø315 AC260 PVD Shape Tangential Screw Locked Wedge Type o. of Teeth 44(effective) 40 v c m/min v f (mm/min) fz mm/t a p mm GSV Competitor's Product pieces/corner 1,500 2,500 3,500 3,500 Units 2,300 Units Provides a tool life that is approximately 1.5 times longer than our competitors' products. ApplicationFinishing Bottom Face Of Cylinder Block SEC-Goal Mill Conventional Roughness StandardRa 6.3μm Equipmentorizontal Machining Center ApplicationFinishing GFXC13125R ø125 AC260 CB Shape Tangential Screw Locked Wedge Type o. of Teeth 10 4 v c m/min v f (mm/min) 1,020 1,020 fz mm/t a p mm Coolant Remainder Wet Remainder Wet Carbide tool achieving similar tool life as CB tool. Reduces costs. Lathe Bed SEC-Goal Mill Competitor's Product Roughness StandardRa 6.3μm EquipmentDouble Column Machining Center GFX16125R ø125 AC260 Ceramics Shape Tangential Screw Locked o. of Teeth v c m/min v f (mm/min) 3,057 3,000 fz mm/t a p mm Equivalent v f value to ceramics achieved with carbide Reduced running costs IG ApplicationRough Cutting : Printing Press Roller SEC-Goal Mill Competitor's Product FCD450 Equipment : orizontal Machining Center GRM17080R ø80 AC200 PVD Shape Screw Locked Screw Locked o. of Teeth 8 9 v c m/min v f (mm/min) fz mm/t a p mm 3 to 5 3 to 5 ApplicationRough Cutting : Machine Components SEC-Goal Mill Competitor's Product FC300 Equipment : Double Column Machining Center GRM17160R ø160 AC200 CVD Shape Screw Locked Wedge Type o. of Teeth 16 8 v c m/min v f (mm/min) 1, fz mm/t a p mm Achieves 1.4x better machining efficiency. Achieves 3.2x better machining efficiency. 159
4 GFX / GFS / GR / GRV Type ousing SEC-Goal Mill Competitor's Product Roughness StandardRa 1.6μm Equipmentorizontal Machining Center GFXC13100R ø100 AC260 CVD Shape Tangential Screw Locked orizontal Screw Locked o. of Teeth 8 10 v c m/min v f (mm/min) fz mm/t a p mm Large Diesel Engine (Base Plate) SEC-Goal Mill Current -FC300 GFX16160R ø160 Size1,600mm 1,800mm AC260 CB Equipmentorizontal Machining Center Shape Tangential Screw Locked Blade Type o. of Teeth v c m/min v f (mm/min) 2,980 1,950 fz mm/t a p mm Provides higher efficiency, accuracy, and visually better compared to our competitors' products. Achieves a tool life that is over 2.5 times longer than our competitors' products. Carbide tools achieve 1.5 times the efficiency of CB and provides machined surfaces equivalent to those machined with CB on visual inspection. IG Side of Lathe Bed (11m Long) SEC-Goal Mill Competitor's Product FC300 Equipmentorizontal Machining Center ydraulic Component SEC-Goal Mill Competitor's Product FCD450 Equipmentorizontal Machining Center GFX16160R ø160 AC260 CVD Shape Tangential Screw Locked orizontal Screw Locked o. of Teeth 20 8 v c m/min v f (mm/min) fz mm/t a p mm GFX13080R ø80 AC260 PVD Shape Tangential Screw Locked orizontal Screw Locked o. of Teeth 8 6 v c m/min v f (mm/min) 1, fz mm/t a p mm Coolant Wet Wet GFX Competitor's Product GFX Competitor's Product Cutting Length/Corner 20m40m 40m 10m Achieves a cutting distance 4 times longer than competitor's. pieces/corner Units 100 Units Provides a tool life that is approximately 1.5 times longer than conventional. Plate SEC-Goal Mill FC300 GFS13125R AC260 Equipmentorizontal Machining Center Shape Tangential Screw Locked o. of Teeth 6 v c m/min 137 v f (mm/min) 1,000 fz mm/t 0.47 a p mm Coolant Rear ub Carrier SEC-Goal Mill Current FCD450 GFX16100R ø100 Roughness StandardRz 25μm AC260 CVD Equipmentorizontal Machining Center Shape Tangential Screw Locked Wedge Type o. of Teeth v c m/min v f (mm/min) 3, fz mm/t a p mm Coolant Wet Wet Dry Surface roughness: Ra 1.0μm o level differences. Final grinding process eliminated. Current tools make level differences in machined surfaces. Efficiency improved. ydraulic Component SEC-Goal Mill Conventional FCD600 GFX16125RSpecial ø125 Roughness StandardRa 1.6μm AC260 PVD Equipmentorizontal Machining Center Shape Tangential Screw Locked Wedge Type o. of Teeth 6 6 v c m/min v f (mm/min) fz mm/t 0.30/ a p mm Coolant Wet Wet GFX Competitor's Product Life Time/Corner 200min400min. 350 min 150 min Provides a tool life that is approximately 2.3 times longer than conventional. ApplicationSimultaneous Finishing Crankcase SEC-Goal Mill Competitor's Product AI + FC250 EquipmentVertical Machining Center GFX13100R ø100 AC260 PVD Shape Tangential Screw Locked Vertical Drawing Pins o. of Teeth v c m/min v f (mm/min) 1,529 1,440 fz mm/t a p mm Coolant Wet Wet GFX Competitor's Product pieces/corner Units 100 Units Provides a tool life that is approximately 2.5 times longer than competitors'. 160
5 GFX Type GFX Type Features Easy Run-out Adjustment Peripheral Roughing Edge Front Roughing Edge Set Screw For Fine Adjustment Of Cutting Edge eight Finishing Edge Economical, 8-Cornered Insert Finishing edge run-out can be adjusted by 5μm or less simply by turning set screw. Front Roughing Edge Finishing Edge Peripheral Roughing Edge Peripheral Roughing Edge Finishing Edge Peripheral Roughing Edge Arraying the same number of vertical and horizontal inserts allows 8-corner configuration. Front Roughing Edge 0.03 to 0.04mm Finishing Edge Fine Adjustment Screw Finishing Edge Adjustment on GFX Type GFX Type Finishing Edge Run-Out Adjustment Procedure (1)Attach Insert Attach insert to cutter body. When doing so, check that the cartridge adjustment set screw is completely loose. Peripheral Roughing Edge (Direct-Mounted) Adjustment Set Screw (4)Adjust Finishing Edge eight Select a finishing edge and adjust the set screw so that the edge sticks up around 0.03 to 0.04mm compared to (3) to 0.04mm IG Front Roughing Edge (Direct-Mounted) Finishing Edge (Cartridges) (2)Check Roughing Edge Run-Out Measure face run-out of roughing edge and check the cutting edge that sticks up the most. (5)Adjust Run-Out With the finishing edge from (4) as a reference, adjust the position of the other finishing edges so that run-out is equal to or less than 5μm. Run-Out: 5μm or less * (3)Set Reference Roughing Edge Set the cutting edge height checked in (2) as "0". ighest Roughing Edge Always adjust finishing edge height before use. Using the tool with the set screw loosened may result in tool breakage. *Adjusting finishing edge run-out to 2μm or less will result in a better machined surface. 161
6 GFX13000 / GFXC13000 Type Rake Radial Axial to 8930 P Steel M S Stainless Steel Cast Iron on-ferrous Metal Aluminum Exotic Alloy ardened Steel igh Feed Finishing Of Cast Iron GFX GFXC IG SFMS SFMS B SFMS B B ø13 *1 ø20 *2 4-ø18 X X X Body (GFX 13000) (R) Inch (L) SFMS ø177.8 ø101.7 B 4-ø18 4-ø22 X GFX 13080R GFX 13080L R 13100L R 13125L R 13160L R 13200L R 13250L R 13315L Body (GFXC Course Pitch) Metric Inch ote: The GFXC13063 RS/LS are only available in metric sizes. GFXC 13063RS GFXC 13063LS GFXC 13080R GFXC 13080L R 13100L R 13125L R 13160L R 13200L R 13250L R 13315L *1 GFXC13063RS/LS is ø11. *2 GFXC13063RS/LS is ø18. Inserts P Steel M Stainless Steel Cast Iron on-ferrous Metal S Exotic Alloy ardened Steel RE ø Coated Carbide Carbide CB igh Speed Finishing Application Finishing/Medium Cutting Roughing Max. Diameter Diameter Boss eight ole Size Grooving Width Grooving Depth Mounting Depth Total X SFMS B Teeth AC260 AC280 AC300 10E RE ø4.2 o. of Finishing Edges Effective Teeth Weight (kg) B7000 Dimensions (mm) Corner Radius RE LGX PF-W PF-W LGX PT-W Allowable Spindle Speeds by Size When Using CB Inserts 163 GFXC Important otes The GFXC can be used with a reduced number of attached teeth. In this case, attach the inserts only to the attachment positions indicated by the markings. Remove the screws for the attachment positions that are not used. Attach the inserts only to the attachment positions indicated by the markings. o. of Total Teeth and o. of Attached Inserts When Reducing Teeth for GFXC ardness Cutting Speed v c (m/min). Feed Rate f z (mm/t). Cast Iron 250B AC260 Cast Iron 250B B7000 ote Diameter Total Teeth o. of Attached Inserts When Reducing Teeth Diameter Markings Total Teeth o. of Attached Inserts When Reducing Teeth GFXC 13063RS/LS 63mm 4 2 GFXC 13160R/L 160mm R/L 80mm R/L 200mm R/L 100mm R/L 250mm R/L 125mm R/L 315mm * The number of attached inserts must always be either "Total Teeth" or "o. of Attached Inserts When Reducing Teeth". 162 mark: Standard stocked item (expanded item)
7 Rake Radial Axial to 8930 P Steel M S Stainless Steel Cast Iron on-ferrous Metal Aluminum Exotic Alloy ardened Steel SEC-Goal Mill GFX16000 Type igh Feed Finishing Of Cast Iron SFMS SFMS B SFMS B B ø13 *1 ø20 *2 4-ø18 X X X Body (GFX 16000) Inch X (R) (L) Max. Diameter Diameter Boss eight ole Size Grooving Width Grooving Depth Mounting Depth Total o. of Finishing Effective Weight X SFMS B Teeth Edges Teeth (kg) GFX 16080R GFX 16080L R 16100L R 16125L R 16160L R 16200L R 16250L R 16315L Inserts P Steel M Stainless Steel Cast Iron on-ferrous Metal S Exotic Alloy ardened Steel 5 6 R1.6 ø Coated CarbideCarbide CB igh Speed Finishing Application Finishing/Medium Cutting Roughing AC260 AC280 AC300 10E SFMS ø177.8 ø101.7 B 4-ø18 4-ø22 R1.6 ø4.2 B7000 LGX PF-W PT-W 6 ardness Cutting Speed c m/min Feed Rate z mm/t Cast Iron 250B AC260 Cast Iron 250B B7000 ote Allowable Spindle Speeds by Size When Using CB Inserts Cutter Diameter (mm) Allowable Spindle Speed (min -1 ) n max. Cutter Diameter (mm) Allowable Spindle Speed (min -1 ) n max. ø63 6,000 ø160 2,300 ø80 4,700 ø200 1,900 ø100 3,800 ø250 1,500 ø125 3,000 ø315 1,200 IG Cartridge (For 13000) Cartridge (For 16000) Fine adjustment screw Wrench Insert Screw Wrench CapScrew CapScrew (For Adjustment) (For GFX4R/L) (For GFV5R/L) Wrench (For Cartridges) Anti-seizure Cream m GFX4R/L GFV5R/L BTD05F09 TTX15W BFTX03588 LT15 BX0414 BX0418 T030 SUMI-P *Finishing cartridges do not come assembled with inserts. m Recommended Tightening Torque m 163
8 GFS13000 Type Rake Radial Axial P Steel M S Stainless Steel Cast Iron on-ferrous Metal Aluminum Exotic Alloy ardened Steel igh Feed Finishing/Shoulder Milling Of Cast Iron 1 2 SFMS B X ø13 ø20 SFMS B X Body Inch (R) (L) Max. Diameter Diameter Boss eight ole Size Grooving Width Grooving Depth Mounting Depth Total o. of Finishing Effective Weight X SFMS B Teeth Edges Teeth (kg) GFS 13080R GFS 13080L R 13100L R 13125L R 13160L Inserts P Steel M Stainless Steel Cast Iron on-ferrous Metal S Exotic Alloy ardened Steel IG RE ø4.2 Coated Carbide Carbide igh Speed/Light Application General Purpose Dimensions Roughing (mm) Corner Radius RE 4.76 AC260 AC280 AC300 10E LGX PF-W PF-W mm 0.05mm Gap On Corner Finishing Fine adjustment Cartridge* screw Wrench Insert Screw Wrench CapScrew Wrench Anti-seizure (For Adjustment) (For Cartridges) (For Cartridges) Cream 160 m GFS4R/L BTD05F09 TTX15W BFTX03588 LT15 BX0520 T040 SUMI-P 3.0 m Recommended Tightening Torque m ISO ardness Cutting Speed c m/min Feed Rate z mm/t *Finishing cartridges do not come assembled with inserts. Cast Iron 250B AC260 ote 164
9 Rake Radial Axial 6 Steel P M Stainless Steel Cast Iron on-ferrous Metal Aluminum S Exotic Alloy ardened Steel SEC-Goal Mill GRF Type Roughing of Cast Iron X SFMS B ø13 ø35 X SFMS B X SFMS B 4-ø18 X SFMS ø177.8 B 4-ø18 4-ø22 Body Inserts Inch Application Coated Carbide igh Speed/Light General Purpose Roughing AC100 AC200 AC300 (R) (L) Diameter Max. Diameter Boss eight ole Size Grooving Width Grooving Depth Mounting Depth Total Weight X SFMS B Teeth (kg) GRF 17080R GRF 17080L R 17100L R 17125L R 17160L R 17200L R 17250L R 17315L P Steel M Stainless Steel Cast Iron on-ferrous Metal S Exotic Alloy ardened Steel R0.8 ø ø4.4 IG EF DE-G Double Screw Clamp Wrench 159 ISO ardness Cutting Speed c m/min Feed Rate z mm/t Cast Iron 250B AC200 ote WB6-20T GRW TTX20 165
10 GRM Type Roughing of Cast Iron Rake Radial Axial P M Steel Stainless Steel Cast Iron on-ferrous Metal Aluminum S Exotic Alloy ardened Steel X SFMS B ø13 ø35 X SFMS B X SFMS B 4-ø18 X SFMS ø177.8 B 4-ø18 4-ø22 IG Body Inch (R) (L) Diameter Max. Diameter Boss eight ole Size Grooving Width Grooving Depth Mounting Depth Total Weight X SFMS B Teeth (kg) GRM 17080R GRM 17080L R 17100L R 17125L R 17160L R 17200L R 17250L R 17315L Inserts Application igh Speed/Light General Purpose Roughing Coated Carbide AC100 AC200 AC300 P Steel M Stainless Steel Cast Iron on-ferrous Metal S Exotic Alloy ardened Steel R0.8 ø ø4.4 EF DE-G Double Screw Clamp Wrench 159 ISO ardness Cutting Speed c m/min Feed Rate z mm/t Cast Iron 250B AC200 ote WB6-20T GRW TTX20 166
11 Rake Radial Axial 14to igh Feed Roughing for Cast Iron P Steel M Stainless Steel Cast Iron on-ferrous Metal Aluminum S Exotic Alloy ardened Steel SEC-GoalMill GRV Type BD BD BD SFMS SFMS SFMS B B B ø13 ø20 4-ø18 BD SFMS ø177.8 ø101.7 B 4-ø18 4-ø22 Body Inch (R) (L) Diameter Max. Diameter Boss eight ole Size Grooving Width Grooving Depth Mounting Depth Total Weight BD SFMS B Teeth (kg) GRV 16080R GRV 16080L R 16100L R 16125L R 16160L R 16200L R 16250L R 16315L Inserts P Steel M Stainless Steel Cast Iron on-ferrous Metal S Exotic Alloy ardened Steel R0.8 ø4.6 Check that there are no obstacles in the way of the outer edge of the cutter. IG 90 Application Coated Carbide igh Speed/Light General Purpose Roughing Cutter External Diameter BD Max. Cutter Diameter Obstacle AC100 AC200 AC300 LMX PS-G PS- Screw Wrench Anti-seizure Cream m BFTX TTX15W SUMI-P 159 ardness Cutting Speed c m/min Feed Rate z mm/t Cast Iron 250B ote AC200 AC300 m Recommended Tightening Torque (m) 167
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