Innovative insert provides superior
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- Horatio Porter
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1 TurnLine Tungaloy Report No. 417-US MINIFORCE-TURN Innovative insert provides superior economic advantages!
2 ACCELERATED MACHINING
3 TurnLine VXGU insert, new toolholders, new chipbreaker, and new grades are available!
4 Economical double sided inserts with positive cutting edge s WXGU0403 s with 6 positive cutting edges High rake angle External turning Internal turning DXGU0703 s with 4 positive cutting edges External turning Internal turning New VXGU09T2 s with 4 positive cutting edges External turning Toolholders Dovetail structure ensures secure insert clamping. External turning JP-type screw accessible from both sides Internal turning Unique design for optimal chip evacuation Coolant outlet directing to the cutting edge 4 MINIFORCE-TURN
5 ACCELERATED MACHINING Uniquely designed chipbreakers TS / JTS / TSW SS / JSS WXGU0403 DXGU0703 WXGU0403 DXGU0703 Excellent chip control, recommended for steel and stainless steel machining. Generates low cutting forces, recommended for steel and stainless steel machining. TSW (Wiper) New JRP L WXGU0403 Off set: L = " VXGU09T2 DXGU0703 Excellent surface finishing and high efficiency for high feed machining. Sharp cutting edge and ground chipbreaker with excellent chip control. 23º Chipbreakers for general purpose WXGU TS / SS / TSW DXGU TS / SS Reinforced cutting edge used at medium to low feeds in semi-finishing and finishing operations. Chipbreakers for small parts machining WXGU J TS / J SS DXGU J TS / J SS VXGU09T2 -JRP Sharp cutting edge used at low feeds for finishing operations. An excellent solution to reduce vibration. Application area Depth of cut: ap (inch) Depth of cut: ap (inch) Corner radius rε = 0.008", 0.016", 0.031" SS TS JTS JSS JRP TSW Feed: Application area Corner radius rε = 0.004", 0.008" Feed: 5
6 Screw-on toolholder without offset with 95deg approach angle, for WXGU inserts TOOLHOLDERS - FOR EXTERNAL TURNING AND FACING MiniForce-Turn JSWXR/L Without offset 95 5 Cutting edge style h1 f 95 b h h b L 1 h 1 f r ε *Torque JSWXR/L WXGU0403**L/R 0.66 JSWXR/L WXGU0403**L/R 0.66 JSWXR/ WXGU0403**L/R 0.66 Note: Right-hand toolholders (R) are used with left-hand inserts (L) Left-hand toolholders (L) are used with right-hand inserts (R) Clamping screw Wrench JSWXR/L... SR T7F Side clamp toolholder without offset with 95deg approach angle, for WXGU inserts TOOLHOLDERS - FOR EXTERNAL TURNING AND FACING MiniForce-Turn JPWXR/L Without offset 95 5 Cutting edge style h1 f 95 b h h b L 1 h 1 f r ε *Torque JPWXR/L WXGU0403**L/R 0.66 JPWXR/L WXGU0403**L/R 0.66 JPWXR/ WXGU0403**L/R 0.66 Note: Right-hand toolholders (R) are used with left-hand inserts (L) Left-hand toolholders (L) are used with right-hand inserts (R) Lever Pin Clamping screw Wrench JPWXR/L... SL LV-2 SL-PI-2 SR HW 2.0/5 6 MINIFORCE-TURN
7 ACCELERATED MACHINING Screw-on stepped-head toolholder with 95deg approach angle, for WXGU inserts TOOLHOLDERS - FOR EXTERNAL TURNING AND FACING MiniForce-Turn JSWLXR-F L3 95 Cutting edge style L f1 h1 f L4 h b h b L 1 L 3 L 4 h 1 f f 1 r ε *Torque JSWLXR082-F WXGU0403**L 0.66 JSWLXR102-F WXGU0403**L 0.66 Note: Right-hand toolholders (R) are used with left-hand inserts (L) Clamping screw Wrench JSWLXR...-F15 SR T7F Screw-on toolholder without offset with 95deg approach angle, for WXGU inserts with channels for high pressure coolant TOOLHOLDERS - FOR EXTERNAL TURNING AND FACING MiniForce-Turn JSWXR/L-CHP 95 Without offset 5 Cutting edge style: f2 f h1 95 h b 5/16-24UNF h b L 1 h 1 f f 2 r ε *Torque JSWXR/L082-CHP WXGU0403**L/R 0.66 Note: Right-hand toolholders (R) are used with left-hand inserts (L) Left-hand toolholders (L) are used with right-hand inserts (R) Clamping screw Wrench Coolant unit JSWXR/L082-CHP SR T7F S-CU-CHP 7
8 Screw-on toolholder without offset with 93deg approach angle, for DXGU inserts TOOLHOLDERS - FOR EXTERNAL TURNING AND PROFILING MiniForce-Turn JSDJ2XR/L Without offset Cutting edge style J2 h1 f 93 b h h b L 1 h 1 f r ε *Torque JSDJ2XR/L DXGU0703**L/R 0.66 JSDJ2XR/L DXGU0703**L/R 0.66 JSDJ2XR/ DXGU0703**L/R 0.66 Note: Right-hand toolholders (R) are used with left-hand inserts (L) Left-hand toolholders (L) are used with right-hand inserts (R) Clamping screw Wrench JSDJ2XR/L... SR T7F Side clamp toolholder without offset with 93deg approach angle, for DXGU inserts TOOLHOLDERS - FOR EXTERNAL TURNING AND PROFILING MiniForce-Turn JPDJ2XR/L Without offset h1 f 93 b h Cutting edge style J2 h b L 1 h 1 f r ε *Torque JPDJ2XR/L DXGU0703**L/R 0.66 JPDJ2XR/L DXGU0703**L/R 0.66 JPDJ2XR/ DXGU0703**L/R 0.66 Note: Right-hand toolholders (R) are used with left-hand inserts (L) Left-hand toolholders (L) are used with right-hand inserts (R) Lever Pin Clamping screw Wrench JPDJ2XR/L... SL LV-2 SL-PI-2 SR HW 2.0/5 8 MINIFORCE-TURN
9 ACCELERATED MACHINING Screw-on stepped-head toolholder with 93deg approach angle, for DXGU inserts TOOLHOLDERS - FOR EXTERNAL TURNING AND PROFILING MiniForce-Turn JSDJXR-F L f1 f b L4 Cutting edge style J h1 h h b L 1 L 3 L 4 h 1 f f 1 r ε Torque* JSDJXR082-F DXGU0703**L 0.66 JSDJXR102-F DXGU0703**L 0.66 Note: Right-hand toolholders (R) are used with left-hand inserts (L) Clamping screw Wrench JSDJXR...-F10 SR T7F Screw-on toolholder without offset with 93deg approach angle, for DXGU inserts, with channels for high pressure coolant TOOLHOLDERS - FOR EXTERNAL TURNING AND PROFILING MiniForce-Turn JSDJ2XR/L-CHP Without offset f2 f h1 95 h b Cutting edge style: J2 5/16-24UNF h b L 1 h 1 f f 2 r ε *Torque JSDJ2XR/L082-CHP DXGU0703**L/R 0.66 Note: Right-hand toolholders (R) are used with left-hand inserts (L) Left-hand toolholders (L) are used with right-hand inserts (R) Clamping screw Wrench Coolant unit JSDJ2XR/L082-CHP SR T7F S-CU-CHP 9
10 Screw-on toolholder without offset with 93deg approach angle, for VXGU inserts TOOLHOLDERS - FOR EXTERNAL TURNING AND PROFILING MiniForce-Turn JSVJ2XR/L Without offset f b Cutting edge style J2 h1 h h b L 1 h 1 f r ε *Torque JSVJ2XR/L VXGU09T2**L/R 0.66 JSVJ2XR/L VXGU09T2**L/R 0.66 JSVJ2XR/ VXGU09T2**L/R 0.66 Note: Right-hand toolholders (R) are used with left-hand inserts (L) Left-hand toolholders (L) are used with right-hand inserts (R) Clamping screw Wrench JSVJ2XR/L... SR T7F Side clamp toolholder without offset with 93deg approach angle, for VXGU inserts TOOLHOLDERS - FOR EXTERNAL TURNING AND PROFILING MiniForce-Turn JPVJ2XR/L Without offset f b Cutting edge style J2 h1 h h b L 1 h 1 f r ε JPVJ2XR/L VXGU09T2**L/R 0.66 JPVJ2XR/L VXGU09T2**L/R 0.66 JPVJ2XR/ VXGU09T2**L/R 0.66 Note: Right-hand toolholders (R) are used with left-hand inserts (L) Left-hand toolholders (L) are used with right-hand inserts (R) *Torque Lever Pin Clamping screw Wrench JPVJ2XR/L... SL LV-1 SL-PI-2 SR HW 2.0/5 RED 10 MINIFORCE-TURN
11 ACCELERATED MACHINING Screw-on stepped-head toolholder with 93deg approach angle, for VXGU inserts TOOLHOLDERS - FOR EXTERNAL TURNING AND PROFILING MiniForce-Turn JSVJXR-F L f1 f b L4 Cutting edge style J h1 h h b L 1 L 3 L 4 h 1 f f 1 r ε *Torque JSVJXR087-F VXGU09T2**L 0.66 JSVJXR107-F VXGU09T2**L 0.66 Note: Right-hand toolholders (R) are used with left-hand inserts (L) Left-hand toolholders (L) are used with right-hand inserts (R) Clamping screw Wrench JSVJXR...-F15 SR T7F Screw-on toolholder without offset with 93deg approach angle, for VXGU inserts, with coolant nozzle for high pressure TOOLHOLDERS - FOR EXTERNAL TURNING AND PROFILING MiniForce-Turn JSVJ2XR/L-CHP Without offset f2 f h1 95 h b Cutting edge style J2 5/16-24UNF h b L 1 h 1 f f 2 r ε *Torque JSVJ2XR/L087-CHP VXGU09T2**L/R 0.66 Note: Right-hand toolholders (R) are used with left-hand inserts (L) Left-hand toolholders (L) are used with right-hand inserts (R) Clamping screw Wrench Coolant unit JSVJ2XR/L087-CHP SR T7F S-CU-CHP 11
12 Screw-on toolholder with 93 deg approach angle, for DXGU inserts with 4 edges TOOLHOLDERS - FOR EXTERNAL TURNING AND PROFILING MiniForce-Turn JS-SDUXL f h øds b Cutting edge style U B 3 Left-hand (L) shown ød s f L 1 h/b B r ε *Torque JS159F-SDUXL DXGU0703**L 0.66 JS19G-SDUXL DXGU0703**L 0.66 JS19X-SDUXL DXGU0703**L 0.66 JS254X-SDUXL DXGU0703**L 0.66 Note: Left-hand toolholders (L) are used with left-hand inserts (L) Clamping screw Wrench JS...-SDUXL07 SR T7F 12 MINIFORCE-TURN
13 øds ACCELERATED MACHINING Screw-on toolholder with 93 deg approach angle, for VXGU inserts with 4 edges TOOLHOLDERS - FOR EXTERNAL TURNING AND PROFILING MiniForce-Turn JS-SVUXL f h b B Cutting edge style U 3 Left-hand (L) shown ød s f L 1 h/b B r ε *Torque JS159F-SVUXL VXGU09T2**L 0.66 JS19G-SVUXL VXGU09T2**L 0.66 JS19X-SVUXL VXGU09T2**L 0.66 JS254X-SVUXL VXGU09T2**L 0.66 Note: Left-hand toolholders (L) are used with left-hand inserts (L), Right-hand toolholders (R) are used with right hand inserts (R) Clamping screw Wrench JS...-SVUXL09 SR T7F Parts for CHP-type toolholders Screw Wrench Coolant unit Toolholder Cat. No Applicable inserts JSDJ2XR/L082-CHP DXGU0703**L/R SR T7F S-CU-CHP JSWXR/L082-CHP WXGU0403**L/R SR T7F S-CU-CHP JSVJ2XR/L087-CHP VXGU09T2**L/R SR T7F S-CU-CHP 13
14 CUTTING PERFORMANCE (INTERNAL TURNING) Application range Workpiece material Toolholder Cutting speed Overhang length Coolant : 1045 : WXGU040304L-TS AH725 : A08-SWLXR2-D11 : Vc = 492 SFM : 1.42 (L/D = 3) : Wet (internal supply) Depth of cut: ap (inch) 0.08 OK OK OK OK 0.06 OK OK OK OK 0.04 OK OK OK OK 0.02 OK OK OK OK ap/f Feed: ISO positive insert Depth of cut: ap (inch) 0.08 OK OK OK OK 0.06 OK OK OK OK 0.04 OK OK OK OK 0.02 OK OK OK OK ap/f Feed: Chip control Depth of cut: ap (inch) ap/f Workpiece Toolholder Cutting speed Boring depth Coolant Feed: : 1045 : WXGU040304L-TS AH725 : A08-SWLXR2-D11 : Vc = 492 SFM : H = 1.42 (L/D = 3) : Wet (internal supply) Depth of cut: ap (inch) mm 20 mm ap/f Workpiece Toolholder Cutting speed Boring depth Coolant Feed: : : WXGU040304L-SS AH725 : E08-SWLXR2-D11 : Vc = 492 SFM : H = 2.36 (L/D = 5) : Wet (internal supply) Wiper performance Roughness Ra (μm) TSW Without wiper Feed: Workpiece Toolholder Cutting speed Depth of cut Hole depth Coolant : 1045 : WXGU040304L-TSW CCMT09T304-**(Without wiper) : E10-SWLXR2-D14 : Vc = 492 SFM : ap = 0.02 : H = 1.89 (L/D = 3) : Wet (internal supply) 14 MINIFORCE-TURN
15 ACCELERATED MACHINING For trigon insert with 6 edges TOOLHOLDERS - FOR BORING & INTERNAL FACING MiniForce-Turn A/E-SWLXR/L ødm h 95 f øds α rε θ Cutting edge style L Steel shank ød m ød s f L 1 h θ α r ε Torque* A06-SWLXR/-D WXGU0403..L/R 0.66 A08-SWLXR/-D WXGU0403..L/R 0.66 A10-SWLXR/-D WXGU0403..L/R 0.66 A12-SWLXR/-D WXGU0403..L/R 0.66 Note: Right hand toolholders (R) are used with left hand inserts (L) Left hand toolholders (L) are used with right hand inserts (R) Clamping screw Wrench A***-SWLXR/L... SR T7F Carbide shank ød m ød s f L 1 h θ α r ε Torque* E06-SWLXR/-D WXGU0403..L/R 0.66 E08-SWLXR/-D WXGU0403..L/R 0.66 E10-SWLXR/-D WXGU0403..L/R 0.66 E12-SWLXR/-D WXGU0403..L/R 0.66 Note: Right hand toolholders (R) are used with left hand inserts (L) Left hand toolholders (L) are used with right hand inserts (R) Clamping screw Wrench E***-SWLXR/L... SR T7F 15
16 For 55deg rhombic insert with 4 edges TOOLHOLDERS - FOR BORING & INTERNAL PROFILING MiniForce-Turn A/E-SDXXR/L ødm h 100 øds 15.5 α f rε f2 Cutting edge style X θ Steel shank ød m ød s f L 1 h f 2 θ α r ε Torque* A06-SDXXR/-D DXGU0703..L/R 0.66 A08-SDXXR/-D DXGU0703..L/R 0.66 A10-SDXXR/-D DXGU0703..L/R 0.66 A12-SDXXR/-D DXGU0703..L/R 0.66 Note: Right hand toolholders (R) are used with left hand inserts (L) Left hand toolholders (L) are used with right hand inserts (R) Clamping screw Wrench A***-SDXXR/L... SR T7F Carbide shank ød m ød s f L 1 h f 2 θ α r ε Torque* E06-SDXXR/-D DXGU0703..L/R 0.66 E08-SDXXR/-D DXGU0703..L/R 0.66 E10-SDXXR/-D DXGU0703..L/R 0.66 E12-SDXXR/-D DXGU0703..L/R 0.66 Note: Right hand toolholders (R) are used with left hand inserts (L) Left hand toolholders (L) are used with right hand inserts (R) Clamping screw Wrench E***-SDXXR/L... SR T7F 16 MINIFORCE-TURN
17 ACCELERATED MACHINING For 55deg rhombic insert with 4 edges TOOLHOLDERS - FOR BACK BORING MiniForce-Turn A/E-SDZXR/L ødm α f f2 øds h θ L3 rε Cutting edge style Z Steel shank ød m ød s f L 1 L 3 h f 2 θ α r ε A08-SDZXR/-D DXGU0703..L/R 0.66 A10-SDZXR/-D DXGU0703..L/R 0.66 A12-SDZXR/-D DXGU0703..L/R 0.66 Note: Right hand toolholders (R) are used with right hand inserts (R) Left hand toolholders (L) are used with left hand inserts (L) *Torque Clamping screw Wrench A***-SDZXR/L... SR T7F 17
18 INSERTS Trigon, 80 Application to medium cutting (Sharp edge) Chipbreaker Appearance (Cross section) f - ap ød s ød1 rε JTS WXGU040301MFR-JTS < 0.004* WXGU040301MFL-JTS < 0.004* WXGU040302MFR-JTS < 0.008* WXGU040302MFL-JTS < 0.008* 10º Cat. No Coating AH725 SH725 Grades Coated cermet CermetCarbide GT9530 NS9530 KS05F I.C.dia Thickness Hole dia Corner radius to medium cutting JTS WXGU040301MR-JTS < 0.004* WXGU040301ML-JTS < 0.004* WXGU040302MR-JTS < 0.008* WXGU040302ML-JTS < 0.008* 10º (Low cutting force) (Sharp edge) (Low cutting force) JSS WXGU040301MFR-JSS < 0.004* WXGU040301MFL-JSS < 0.004* WXGU040302MFR-JSS < 0.031* WXGU040302MFL-JSS < 0.008* 30º JSS WXGU040301MR-JSS < 0.004* WXGU040301ML-JSS < 0.004* WXGU040302MR-JSS < 0.008* WXGU040302ML-JSS < 0.008* 30º to medium cutting Wiper TS WXGU040302R-TS WXGU040302L-TS WXGU040304R-TS WXGU040304L-TS WXGU040308R-TS WXGU040308L-TS TSW WXGU040304R-TSW WXGU040304L-TSW WXGU040308R-TSW WXGU040308L-TSW º 10º * Corner radius has minus tolerance. : Stocked items 18 MINIFORCE-TURN
19 ACCELERATED MACHINING Trigon, 80 Application (Low cutting force) Chipbreaker Appearance (Cross section) f - ap Cat. No Coating AH725 SH725 Grades Coated cermet CermetCarbide GT9530 NS9530 KS05F I.C.dia Thickness ød s ød1 rε SS WXGU040302R-SS <0.008* WXGU040302L-SS <0.008* WXGU040304R-SS <0.016* WXGU040304L-SS <0.016* Hole dia Corner radius 30º * Corner radius has minus tolerance. Rhombic, 55 Application (sharp edge) Chipbreaker Appearance (Cross section) f - ap Cat. No Coating ød s ød1 rε JRP DXGU070301MFRE-JRP < 0.004* DXGU070301MFLE-JRP < 0.004* DXGU070302MFRE-JRP < 0.008* DXGU070302MFLE-JRP < 0.008* AH725 SH725 Grades Coated cermet CermetCarbide GT9530 NS9530 KS05F I.C.dia Thickness Hole dia Corner radius 23º to medium cutting (sharp edge) JTS DXGU070301MFR-JTS < 0.004* DXGU070301MFL-JTS < 0.004* DXGU070302MFR-JTS < 0.008* DXGU070302MFL-JTS < 0.008* 10º to medium cutting JTS DXGU070301MR-JTS < 0.004* DXGU070301ML-JTS < 0.004* DXGU070302MR-JTS < 0.008* DXGU070302ML-JTS < 0.008* 10º (Low cutting force) (sharp edge) JSS DXGU070301MFR-JSS < 0.004* DXGU070301MFL-JSS < 0.004* DXGU070302MFR-JSS < 0.008* DXGU070302MFL-JSS <0.008* 30º * Corner radius has minus tolerance. : Stocked items 19
20 Rhombic, 55 Application (Low cutting force) Chipbreaker Appearance (Cross section) f - ap ød s ød1 rε JSS DXGU070301MR-JSS < 0.004* DXGU070301ML-JSS < 0.004* DXGU070302MR-JSS < 0.008* DXGU070302ML-JSS < 0.008* Cat. No Coating AH725 SH725 Grades Coated cermet CermetCarbide GT9530 NS9530 KS05F I.C.dia Thickness Hole dia Corner radius 30º to medium cutting (Low cutting force) TS DXGU070302R-TS DXGU070302L-TS DXGU070304R-TS DXGU070304L-TS DXGU070308R-TS DXGU070308L-TS SS DXGU070302R-SS DXGU070302L-SS DXGU070304R-SS DXGU070304L-SS º 30º * Corner radius has minus tolerance. Rhombic, 35 Application (sharp edge) Chipbreaker Appearance (Cross section) f - ap ød s ød1 rε JRP VXGU09T201MFRE-JRP < 0.004* VXGU09T201MFLE-JRP < 0.004* VXGU09T202MFRE-JRP < 0.008* VXGU09T202MFLE-JRP < 0.008* Cat. No Coating AH725 SH725 Grades Coated cermet CermetCarbide GT9530 NS9530 KS05F I.C.dia Thickness Hole dia Corner radius 23º * Corner radius has minus tolerance. : Stocked items Marking Hand of insert, "R" or "L", is marked on the relief face. 20 MINIFORCE-TURN
21 ACCELERATED MACHINING STANDARD CUTTING CONDITIONS FOR EXTERNAL TURNING Applications ISO Workpiece materials Priority Chipbreaker Grades Cutting speed Vc (sfm) Depth of cut Feed For swiss type automatic lathes Low carbon steels Carbon steels (1045, etc.) Low alloy steels Alloy steels (4140, etc.) Stainless steels (Austenitic) (304, etc.) Stainless steels (Martensitic and ferritic) (430, etc.) Stainless steels (Precipitation hardened) (174, etc.) With high sharpness First choice First choice For impact resistance JSS SH JTS AH JSS SH JTS AH For small size CNC lathes Low carbon steels Carbon steels (1045, etc.) Low alloy steels Alloy steels (4140, etc.) Stainless steels (Austenitic) (304, etc.) Stainless steels (Martensitic and ferritic) (430, etc.) Stainless steels (Precipitation hardened) (174, etc.) First choice For improved surface finish For wear resistance First choice For impact resistance SS AH TS AH SS NS TS NS SS GT TS GT SS AH TS AH
22 STANDARD CUTTING CONDITIONS FOR INTERNAL TURNING ISO Workpiece materials First Choice Grades For surface finish For wear resistance (High speed) Cutting speed Vc (sfm) Depth of cut Feed Low carbon steel (1025, etc.) Carbon steel (1045, 1055, etc.) Low alloy steel (4140, etc.) Alloy steel (5120, etc.) Stainless steel (Austenitic) (304, etc.) Stainless steel (Martensitic and ferritic) (430, etc.) Stainless steel (Precipitation hardening) (174, etc.) Grey cast iron (No.250B, etc.) Ductile cast iron ( , etc.) Non ferrous Metal (Aluminum alloy, etc.) Non ferrous Metal (Cu Alloy, etc.) AH NS GT AH NS GT AH NS GT AH NS GT AH AH AH AH NS GT AH NS GT KS05F KS05F MINIFORCE-TURN
23 ACCELERATED MACHINING GRADES AH725 TUNGALOY - Versatile PVD coated grade suitable for a wide range of work materials. - Demonstrates excellent balance of wear and fracture resistance. SH725 - Ideal PVD coated grade for sharp cutting edge. - Suitable for machining of small and precise parts. GT9530 TUNGALOY - Coated cermet grade with premium coating demonstrates exceptional wear resistance. - Provides remarkable performance in finishing of steels during high speed machining. NS9530 TUNGALOY - Versatile cermet grade with incredible fracture and wear resistance. - Provides long tool life and excellent surface finish in steel finishing applications. KS05F - Micro-grain cemented carbide in which wear resistance and impact resistance are balanced. - The homogeneous fine-grained structure contribute to the excellent resistance of wear, fracture, and chip welding! 23
24 PRACTICAL EXAMPLES External turning Workpiece type Toolholder Grade Shaft Shaft JSDJ2XR082 JSWXR082 DXGU070301ML-JSS WXGU040302ML-TS AH725 AH725 S Workpiece material ø0.400" ø0.197" ø0.252" ø0.208" 0.787" 0.669" Cutting Feed: Depth of cut: ap (inch) Machining Coolant conditions Cutting speed: Vc (sfm) (External), (Facing) (External), (Facing) 0.16 (External, facing) External Facing Wet External Wet Results Number of pieces (pcs / corner) times longer tool life! 0 Competitor MiniForce-Turn demonstrates excellent chip control. The tool life of AH725 grade is 1.3 times longer, due to it's high wear resistance. Number of pieces (pcs / corner) times higher efficiency! 0 Competitor One double sided MiniForce-Turn insert can machine 3 times the number of parts due to its superior tool life and twice the amount of cutting edges per insert. Cost per edge is reduced significantly. 24 MINIFORCE-TURN
25 ACCELERATED MACHINING Workpiece type Toolholder Grade Shaft JSDJ2XR082 DXGU070301ML-JSS AH725 Alloy steel Shaft JSVJ2XR087 VXGU090202MFLE-JRP SH725 Low carbon steel (cold drawn) Workpiece material ø0.472" ø0.551" 0.984" 1.575" 1575" Cutting Feed: f (in/rev) Depth of cut: Machining Coolant Results conditions Cutting speed: Vc (sfm) Number of pieces (pcs / insert) External Wet Twice the number of parts Competitor MiniForce-Turn can machine twice the number of workpieces with one double sided 4 cornered insert. Number of pieces (pcs / insert) External Wet 2.4 times longer tool life! Competitor The combination of JRP type and SH725 with high wear resistance, improved surface roughness and achieved 2.4 times longer tool life. 25
26 PRACTICAL EXAMPLES Internal turning Workpiece type Toolholder Grade Workpiece material Machine Parts Machine Parts A10-SWLXR2-D14 E08-SWLXR2-D11 WXGU040304L-TSW WXGU040304L-TSW AH725 GT " 1.890" ø0.787" ø0.630" Cutting Feed: f (in/rev) Depth of cut: Machining Coolant conditions Cutting speed: Vc (sfm) Results Cycle time (sec / pieces) Internal (continuous cutting) Internal (continuous cutting) Wet Wet Machining time reduced 30%! 0 Competitor MiniForce-Turn demonstrated surface finish equal to conventional type even with 1.5 times more efficient machining. Also, DoMiniTurn contributed to cycle time reduction, which increased productivity by 30%. Cycle time (sec / pieces) Competitor 4.8 Machining time reduced 30%! MiniForce-Turn wiper insert offered surface finish as fine as conventional type without chattering even with 1.5 higher feed rate. 26 MINIFORCE-TURN
27 ACCELERATED MACHINING Workpiece type Toolholder Grade Workpiece material Machine Parts A06-SWLXR2-D08 WXGU040302L-SS AH725 CAC406 / Bronze 0.787" ø0.591" Machine Parts A08-SDXXR2-D11 DXGU070304L-TS KS05F A5056 (Al - Mg) 1.181" ø0.630" Cutting conditions Cutting speed: Vc (sfm) Feed: f (in/rev) Depth of cut: Machining Coolant Internal (continuous cutting) Internal (continuous cutting) Wet Wet Results Number of pieces (pcs / insert) Tool life improved 200%! 0 Competitor MiniForce-Turn machined 720 pcs per insert with 6 corners available, which is double the current item. Number of pieces (pcs / insert) Competitor Tool life improved 200%! MiniForce-Turn achieved the same tool life as competitor's with 3 cornered postive-type. 6 corners, which is double the conventional, allowed MiniForce-Turn to increase twice the number of workpieces processed per insert. 27
28 Tungaloy America, Inc N Ventura Drive, Arlington Heights, IL 60004, U.S.A. Inside Sales: Technical Support: Fax: Tungaloy Canada 432 Elgin St. Unit 3, Brantford, Ontario N3S 7P7, Canada Phone: Fax: Tungaloy de Mexico S.A. C Los Arellano 113, Parque Industrial Siglo XXI Aguascalientes, AGS, Mexico Phone: Fax: Scan for instant web access follow us at: facebook.com/tungaloyamerica t w i t t e r. c o m / t u n g a l o y To see this product in action visit: Distributed by: DOWNLOAD Dr. Carbide App June 2016 (TA)
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