TOOLS NEWS B216B. High Feed Finish Milling Cutter FMAX. Feed Maximum (FMAX) Milling cutter for ultra efficient and accurate finishing.

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1 TOOLS NEWS B216B Feed Maximum () Milling cutter for ultra efficient and accurate finishing. By CG image

Ultra high efficiency machining The ultra fi ne pitch design is ideal for

Internal coolant and a special chip breaker wall (Body protector) provides

Body protector Internal coolant Graphical representation.

disperses them away from the body. Internal coolant also aids this process.

Designed for high speeds Anti fly dovetail clamping mechanism.

2 Ultra high efficiency machining The ultra fi ne pitch design is ideal for high effi ciency machining (F 20m/min). Internal coolant and a special chip breaker wall (Body protector) provides ideal chip discharge performance. Body protector Internal coolant Graphical representation. The Body protector on the rake face forms chip shapes ideal for disposal and disperses them away from the body. Internal coolant also aids this process. The body is compatible with all center through coolant arbors. Designed for high speeds Anti fly dovetail clamping mechanism. Angled face Dovetail Clamp Light Weight, High Rigidity Body A special alloy steel and aluminum body combine to provide rigidity and light weight. Aluminum Alloy Standard through coolant arbor Special alloy steel 1

High precision, Easy setting The combination of both a large

adjusting new or re-ground inserts (5ɥm or better).

Multi-use A maximum re-grinding allowance of 0.

3 High precision, Easy setting The combination of both a large and micro screw provides precise run-out adjustment and for adjusting new or re-ground inserts (5ɥm or better). Large adjustment screw Micro adjustment nut Economy, Multi-use A maximum re-grinding allowance of 0.6mm is possible on both the peripheral and bottom edges. New grade, PCD aluminum alloy A.R.5 2

4 FACE MILLING <HIGH FEED FINISHING> P M K N S H Steel Stainless Steel Cast Iron Non-ferrous Metal Diffi cult-to-cut Materials Hardened Steel Finishing Fig.1 ø80 Fig.2 ø100 ø125 ød12 ød9 W1 L8 ød12 ød9 W1 ap L8 C L1 L1 L7 L7 ød8 ap y Cutter Body C H : 0 A.R : +5 R.R : 0 ød1 ød8 ød1 Type Order Number Stock Dimensions (mm) Number of Teeth R D1 L1 D9 L7 D8 D12 W1 L8 C Tool Weight (kg) Max. Depth of cut ap(mm) Max. Revolution (min -1 ) Type (Fig.) Coarse Pitch Fine Pitch R08010C a R10012D a R12516E a R08014C a R10018D a R12524E a mm or less is the recommended maximum depth of cut for ultra high effi ciency machining. SPARE PARTS Insert Clamp Screw Micro Adjustment Nut Large Adjustment Screw Balance Adjustment Screw Cutter Clamp Bolt Wrench T10 Wrench ø2.5 Tool Holder Number R08010/14C HSS05005G HSCX12030H R10012/18D TSS04505S KSN2 KSS2 HSS06006G HSCX16035H R12516/24E HSS08008G HSCX20035H Clamp Torque (N m) : TSS04505S=3.5 Please refer to the instruction manual included in the cutter body for how to locate the insert and adjust the run out. TKY10T RKY25S 3 a : Inventory maintained in Japan. (PCD inserts are available in 1 piece in one case)

$8 F1 L2 5 Re 5 S1 10 Features of New Grade MD2030 Diamond sintered body containing ultra microparticle diamond a Optimized grade for milling a Improved fracture resistance during interrupted$ machining. a Offers a highly stable cutting edge that prevents burrs and gives an excellent surface fi nish.

machining. a Offers a highly stable cutting edge that prevents burrs and gives an excellent surface fi nish.

5 INSERTS Shape Order Number Class Stock Dimensions (mm) L1 L2 S1 F1 Re L1 GOER1408PXFR2 MD2030 a F1 L2 5 Re 5 S1 10 Features of New Grade MD2030 Diamond sintered body containing ultra microparticle diamond a Optimized grade for milling a Improved fracture resistance during interrupted machining. a Offers a highly stable cutting edge that prevents burrs and gives an excellent surface fi nish. Bond of diamond particles MD205 Bond Wear resistance MD220 MD230 MD2030 Diamond particles Binding material Fracture resistance Diamond particles: Give a highly stable cutting edge performance because of the strong bonding. Regrinding of an insert The maximum material to be re-ground is 0.6mm. Use similar inserts after regrinding to maintain balance. Problems may occur if the cutter isn't balanced correctly. After re-grinding the minor edge will reduce in size and may affect surface fi nishes. Check the diameter offset after fitting re-round inserts. Please contact us regarding optimum regrinding conditions. Max 0.6mm Max 0.6mm Minor cutting edge 4

6 RECOMMENDED CUTTING CONDITIONS Work Material Characteristics Grade Cutting Speed vc (m/min) Cut Width ae (mm) Depth of Cut ap (mm) Feed (mm/tooth) N 0.2 D1 (0.5 3) Si 12.5% MD ( ) 0.5 D1 ( ) 0.08 ( ) Aluminum Alloy 0.8 D1 0.2 D1 ( ) (0.5 3) Si 12.5% MD ( ) 0.5 D1 ( ) 0.08 ( ) 0.8 D1 ( ) Please adjust the depth of cut depending on the width of cut. Finished Surface Roughness (Rz) Finished Surface Roughness (μm) <Cutting Conditions> Workpiece : ADC12 cylinder head Tool : R12524E Insert : GOER1408PXFR2 Grade : MD2030 Cutting speed : min -1 Feed : 0.08 mm/tooth Depth of cut : ap=2.0 mm ae=68 mm x 3 pass Cutting mode : Internal through coolant 4MPa Revolution (min -1 ) Effective chip disposal range 3 Depth of cut ap (mm) % 40% 60% 80% 100% Depth of cut (Cutting width ae) / Cutter Dia. D1 5

APPLICATION EXAMPLES Cutter Body Insert (Grade) Aluminum Alloy R10018D GOER1408PXFR2(MD2030) Aluminum Alloy R08014C GOER1408PXFR2(MD2030) Workpiece Cutting

13 28800 15000 1.5 2.5 50 20 Cutting mode Wet Wet Machine Horizontal type Horizontal type Results Increased effi ciency with a table feed increase x 2.

7 APPLICATION EXAMPLES Cutter Body Insert (Grade) Aluminum Alloy R10018D GOER1408PXFR2(MD2030) Aluminum Alloy R08014C GOER1408PXFR2(MD2030) Workpiece Cutting Conditions Revolution (min -1 ) Cutting Speed (m/min) Feed (mm/tooth) Table Feed (mm/min) Depth of Cut (mm) Width of Cut (mm) Cutting mode Wet Wet Machine Horizontal type Horizontal type Results Increased effi ciency with a table feed increase x 2.6, achieved good surface fi nishes and increased machining stability. IIncreased effi ciency with a table feed increase x 2.2, achieved good surface fi nishes and increased machining stability. Memo 6

8 For Your Safety adon't handle inserts and chips without gloves. aplease machine within the recommended application range and exchange expired tools with new ones in advance of breakage. aplease use safety covers and wear safety glasses. awhen using compounded cutting oils, please take fire precautions. awhen attaching inserts or spare parts, please use only the correct wrench or driver. awhen using rotating tools, please make a trial run to check run-out, vibration and abnormal sounds etc. Hanoi Representative Office Ho Chi Minh Representative Office 1205 on 12th floor, 2A-4A Ton Duc Thang St., Ben Nghe Ward, Dist. 1, HCMC, Vietnam Tel Fax URL : (Tools specifications subject to change without notice.) EXP-14-E T( - )

FMAX. Feed Maximum (FMAX) milling cutter for ultra efficient and accurate finishing. TOOLS NEWS. High Feed Finish Milling Cutter for Aluminum Alloys

FMAX. Feed Maximum (FMAX) milling cutter for ultra efficient and accurate finishing. TOOLS NEWS. High Feed Finish Milling Cutter for Aluminum Alloys High Feed Finish Milling Cutter for s TOOLS NEWS 2017.4 Update B216G FMAX Item Expansion Feed Maximum (FMAX) milling cutter for ultra efficient and accurate finishing. By CG image High Feed Finish Milling