No: Features. Facing Shouldering Slotting Ramping down Helical Ramping Through Coolant System
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1 No: 0-1 Features - Rich Mill Series, as a new concept tool for milling application, offer improved tool life and increase of usable cutting edge adopting innovative double sided insert with unique geometries. - Specially designed chip breaker consists of high rake angle provides low cutting resistance and long tool life. - Applicable for various workpieces such as alloy steel, cast iron, stainless steel even aluminum. - The combination of the innovative geometries and the variety of grades provides wide coverage for milling application. - The strong cutting edge of negative type from thick configuration of insert guarantees long tool life. - Rich Mill Series consist of screw on type and latch type by clamping system. Facing Shouldering Slotting Ramping down Helical Ramping Through Coolant System
2 Rich Mill-RM Features of RM Chip Breakers Features of RM Double sided insert with usable cutting edges Special indexable tool using strong negative insert having high rake angle cutting edges Multi functional tool covers facing, side cutting, shouldering, slotting, ramping and helical cutting Through coolant system : Longer tool life due to direct cooling injection into the cutting edge of insert Wide chip pocket for better chip evacuation Simple screw on system Chip breaker : High rake angle for smooth chip control Step design : Improved chip control by reducing the cutting load Minor cutting edge : Special design of cutting edge to improve surface roughness Periphery face : Strong and negative face (Clearance angle 0 ) Major cutting edge : Low cutting load from high rake chip breaker provides smooth cutting Concave design : To avoid interference between each cutting edges Using -cutting edges Chip Breakers Configuration Cutting edge Features Finishing MF Low cutting resistance Light cutting and hard-to-cut material cutting chip breaker Medium MM General and wide milling application 2
3 Rich Mill-RM RM Insert Ramping RM Insert Dimensions (mm) NCM PC2 PC PC610 PC90 d t R d1 LNMX60PNR-MF LNEX60PNR-MF LNMX60PNR-MM LNEX60PNR-MM LNMX18PNR-MF LNEX18PNR-MF LNMX18PNR-MM LNEX18PNR-MM P M K S N Ramping 1. Ramping 2. Helical Cutting- Blind Hole. Helical Cutting- Through Hole 1. Ramping 2. Helical Cutting-Blind Hole. Helical Cutting-Through Hole D Lmin RMPS 01HR 0HR 0HR 0HR 02HR 0HR 0HR 0HR RMPCM 0HR 0HR 0HR 080HR HR RMPS HR HR HR HR RMPCM HR HR 80HR HR HR 0R d =10mm Max. Hole Diameter Max. Pitch... 2 Min. Hole Diameter Max. Pitch Min. Hole Diameter Max. Pitch
4 Rich Mill-RM RMP Shank RMPS000/00 ød L ød ap (Max.depth ofcut) Stock (mm) RM Shank RMPS 01HR-S 0HR-S 0HR-S 0HR-S 0HR-SM 02HR-S2 02HR-S2M 0HR-S 0HR-SM 0HR-S 0HR-SM 0HR-S 0HR-SM 0HR-S2 0HR-S2M 0HR-S 0HR-SM 0HR-S 0HR-SM 0HR-S2 0HR-S2M RMPS HR-S HR-S HR-S HR-S2 HR-S HR-SM HR-S HR-SM HR-S2 HR-S2M HR-S HR-SM HR-S HR-SM HR-S2 HR-S2M
5 Rich Mill-RM RM Cutter RM Modular Head RM Cutter RMPCM000/00 Ø ~ Ø (with coolant hole) Ø0 (no coolant hole) (mm) Stock ød ød2 ød ød1 ød2 F a b E Available arbor ap (Max.depth of cut) RMPCM 0HR 0HR-M 0HR 0HR-M 0HR 0HR-M 080HR 080HR-M HR HR-M RMPCM HR HR-M HR HR-M 80HR 80HR-M HR HR-M HR HR-M 0R 0R-M BT0 / BT / BT FMC / SMA BT0 / BT / BT FMC BT / BT FMB / FMC2 BT / BT FMC BT0 / BT / BT FMC BT / BT FMB / FMC2 BT / BT FMC BT / BT FMB / FMC 1 RM Modular Head (mm) M ød L Dimensions(mm) ød1 ød ap Available Inserts RMPM 01HR-M06 0HR-M08 0HR-M08 0HR-M10 02HR-M12 0HR-M 0HR-M 0HR-M M06 M08 M08 M10 M12 M M M LNEX60PNR-MM, MF LNMX60PNR-MM, MF
6 Rich Mill-RM Modular adaptor Modular adaptor Steel Stock Fig. M Fig 1. Straight Neck adaptor ød Dimensions(mm) ød ød1 Fig 2. Taper Neck adaptor MAT- M06-0-S10S 1 M M06-0-S12T 2 M M06-06-ST 2 M M6B-0-S12S 1 M M6B-0-S12S 1 M M6B-06-ST 2 M M6B-080-ST 2 M M08-0-SS 1 M M08-0-ST 2 M M08-06-ST 2 M M ST 2 M M08-0-S2T 2 M M10-00-SS 1 M M10-0-ST 2 M M10-00-ST 2 M M S2T 2 M M10-0-S2T 2 M M10-10-ST 2 M M12-00-S2S 1 M M12-0-S2T 2 M M12-00-S2T 2 M M S2T 2 M M12-0-ST 2 M M12-1-ST 2 M M-0-SS 1 M M-0-ST 2 M M-080-ST 2 M M-1-ST 2 M M-1-ST 2 M Available to use (FMRM, LBE, PAM, AMM, RMPM, HRMM, PAXM) S : Straight type T : Taper type L Modular adaptor Carbide Stock Dimensions(mm) M ød ød ød1 L MAT-M SS-C M M08-0-SS-C M M08-1-SS-C M M SS-C M M10-0-SS-C M M10-1-SS-C M M S2S-C M M12-0-S2S-C M M12-1-S2S-C M M-090-SS-C M M-1-SS-C M M-1-SS-C M Available to use (FMRM, LBE, PAM, AMM, RMPM, HRMM, PAXM) 6
7 Rich Mill-RM Modular adaptor Features of cutter Recommended cutting condition Application example Modular adaptor Carbide Stock Dimensions(mm) M ød ød ød1 L MAT-M SS-C-1 M M SS-C-0 M M SS-C-2 M M SS-C-10 M M SS-C-0 M M SS-C-00 M M12-01-S2S-C-10 M M12-01-S2S-C-0 M M12-01-S2S-C-00 M M-0-SS-C-0 M M-0-SS-C-210 M M-0-SS-C-00 M Available to use (FMRM, LBE, PAM, AMM, RMPM, HRMM, PAXM) Features of cutter Setting configuration Cutting edge Features High rake chip breaker & positive setting angle for low cutting load Multi applications for facing, shouldering,slotting, ramping and helical, etc. Recommended cutting condition ISO LNM(E)X60PNR-MM vc(m/min) fz(mm/t) LNM(E)X60PNR-MF vc(m/min) fz(mm/t) LNM(E)X108PNR-MM vc(m/min) fz(mm/t) LNM(E)X18PNR-MF vc(m/min) fz(mm/t) P M K NCM PC2 PC PC90 PC610-1~00 ~2 ~0 1~00-0.0~ ~ ~ ~0.2-1~00 1~2 1~0 1~00-0.0~ ~ ~ ~0.2 1~00 1~00 ~2 ~0 1~00 0.0~ ~ ~ ~ ~0.0 1~00 1~00 1~2 1~0 1~00 0.0~ ~ ~ ~ ~0.0 Application example Cutting Condition Cutter : RMPCMHR LNMX18PNR-MM(PC2) Workpiece : SCM, dry Cutting speed : 2m/min Feed rate : 0.2mm/t D. O. C : ap=10mm, ae=0mm Machine : C. N. C Result : Tool life 00% up than competitor tool under the same cutting condition Competitor : 1.m RMP :.m
8 Rich Mill-RM8 Features of RM8 Chip Breakers Recommended cutting condition Features of RM8 Innovative double-sided high rake angle insert makes it possible to use 8 cutting edges. Smooth cutting with low cutting load that has been acquired from the unique geometry & high rake angle of cutting edge guarantees excellent surface finish. The combination of the innovative geometries & the variety of grades provides wide coverage for milling application. Applicable for various workpieces not only Steel, Cast iron but stainless steel. Rich Mill Series are new milling tool of KORLOY with economical cutting edge and long tool life Chip Breakers Configuration Cutting edge Features Aluminum MA Aluminum cutting C/B Buffing surface treatment : Good chip flow & adhesion resistance Finishing MF Low cutting resistance Light cutting and hard-to-cut material cutting chip breaker Medium MM General and wide milling application Recommended cutting condition ISO SNM(E)XANN-MM SNM(E)XANN-MF vc(m/min) fz(mm/t) vc(m/min) fz(mm/t) P NCM PC2 1~00 1~ ~ ~0. 0~00 0~00 0.0~ ~0.0 M K PC PC90 PC610 1~2 1~0 1~ ~ ~ ~0. 1~2 ~0 1~00 0.0~ ~ ~0. 8
9 Rich Mill-RM8 RM8ACM Insert RM8 Cutter RM8ACM Insert ISO NCM PC2 PC610 PC90 H01 Dimensions(mm) t a d1 SNMXANN-MM SNEXANN-MM SNMXANN-MF SNEXANN-MF SNEXANN-MA P M K S N RM8 Cutter Ø mm ~ Ø mm Ø0 mm ~ Ø2 mm (with coolant hole) RM8ACM00 (mm) Stock ØD ØD2 Ød Ød1 Ød2 F a b E Available arbor ap R L (Max.depth ofcut) RM8ACM HR-M HR-H BT0/BT/BT HR-M FMC HR-H HR BT/BT 80HR-M FMB/FMC2 80HR-H HR BT/BT HR-M FMC HR-H HR HR-M HR-H 8. 0 BT/BT 0R FMB/FMC 0R-M R-H R-M R-H R-M BT FMB60 2R-H
10 Rich Mill-RM8 RM8ECM Insert RM8 Cutter Application example RM8ECM Insert ISO NCM PC2 PC610 PC90 H01 Dimensions(mm) t a d1 SNMXENN-MM SNEXENN-MM SNMXENN-MF SNEXENN-MF P M K S N RM8 Cutter RM8ECM00 Ø mm ~ Ø mm Ø0 ~ Ø2 (with coolant hole) (mm) Stock ØD ØD2 Ød Ød1 Ød2 F a b E Available arbor ap R L (Max.depth ofcut) RM8ECM HR-M BT0/BT HR-M BT FMC 80HR-M BT/BT FMB/FMC2 HR-M BT/BT FMC HR-M BT/BT 0R-M FMB/FMC 0R-M BT FMB60 Application example Cutting Condition Cutter RM8ACM0R-H SNMXANN-MM(PC610) Workpiece : GC (Part of Diesel Engine Cutting speed : 196m/min Feed rate : 0.21mm/t D. O. C.0mm Machine : C. N. C Result : RM8 has got superior tool life up to 1% compared with similar application cutter Competitor RM8A 10
11 Rich Mill-RM Features of RM Instruction for wiper insert RMACM Insert Features of RM Economical cutting edges. It can reduce cost in medium cutting. Wiper insert can be used for good surface roughness. Optimal matching of the special cutting edge geometry with variety of new grades provides consistence & long tool life of insert. When it is used corners, maximum cutting depth is.mm. Wiper insert is placed 0.0mm lower than facing insert in cutter. When feed is bigger than wiper cutting edge length(mm), 2 wiper inserts are placed in symmetrical position. Instruction for wiper insert Hand of tool Correct setting Incorrect setting Right hand Left hand RMACM Insert ONMX MM ONHX MM ONMX MF ONHX MF ONHX W ONMX MM ONHX MM ONMX MF ONHX MF ONHX W ISO PC2 PC610 PC P M K S N Dimensions(mm) d t r d
12 Rich Mill-RM RM Cutter Recommended cutting condition RM Cutter Ø mm ~ Ø mm (with coolant hole) Ø0 mm ~ Ø0 mm RMACM6000 (mm) Stock ØD ØD2 Ød Ød1 Ød2 F a b E Available arbor ap (Max.depth ofcut) RMACM 60HR-M 6080HR-M 6HR-M 6HR-M 60R-M 60R-M BT0/BT/BT FMC BT/BT FMB/FMC2 BT/BT FMC.0 BT/BT FMB/FMC BT FMB60 RM Cutter RMACM8000 RMACM 80HR-M 8080HR-M 8HR-M 8HR-M 80R-M 80R-M Ø mm ~ Ø mm (with coolant hole) Ø0 mm ~ Ø0 mm Stock ØD ØD2 Ød Ød1 Ød2 F a b E Available arbor ap (Max.depth ofcut) (mm) BT0/BT/BT FMC BT/BT FMB/FMC2 BT/BT FMC. BT/BT FMB/FMC BT FMB60 Recommended cutting condition ISO ONM(H)X MM ONM(H)X MF ONHX W ONM(H)X MM ONM(H)X MF ONHX W vc(m/min) fz(mm/t) vc(m/min) fz(mm/t) vc(m/min) fz(mm/t) vc(m/min) fz(mm/t) vc(m/min) fz(mm/t) vc(m/min) fz(mm/t) P NCM PC2 1~00 1~00 0.1~0. 0.1~0. 0~00 0~00 0.0~0. 0.0~0. 0~00 0~00 0.0~ ~0.2 1~00 1~00 0.1~0. 0.1~0. 0~00 0~00 0.0~0. 0.0~0. 0~00 0~00 0.0~ ~0.2 M K PC PC90 PC610 1~2 1~0 1~00 0.1~0. 0.1~0. 0.1~0. 1~2 ~0 1~00 0.0~0. 0.0~ ~0. 1~2 ~0 1~00 0.0~ ~ ~0.2 1~2 1~0 1~00 0.1~0. 0.1~0. 0.1~0. 1~2 ~0 1~00 0.0~0. 0.0~ ~0. 1~2 ~0 1~00 0.0~ ~ ~0. 12
13 Rich Mill-RM Chip Breakers Application example Chip Breakers Configuration Cutting edge Features General cutting MM It is suitable design for general milling. Light cutting MF Due to low cutting load, it is good for light cutting and difficult-to-cut material. Wiper W It has good surface roughness than MM,MF chip breaker. Application example Cutting Condition Cutter RMACM8HR-M ONHX MM(PC2) Workpiece : SMC Cutting speed : 2m/min Feed rate : 0.2mm/t D. O. C mm Machine : C. N. C Competitor : 1 PASS RM : 21 PASS Cutting Condition Cutter RMACM8HR-M ONHX MF(PC610) Workpiece : GC2 Cutting speed : 2m/min Feed rate : 0.2mm/t D. O. C mm Machine : C. N. C Competitor : 19 PASS RM : 21 PASS 1
14 Rich Mill-RMT Features of RMT Insert of RMT Chip breakers of RMT Features of RMT The new latch clamping system ensures powerful cutting force and replacing inserts easily Korloy coated grade with improved chipping resistance guarantees longer tool life The exclusive chip-breakers with sharp cutting edge & strong cutting edge accomplish better performance The powerful cutting force of unique latch clamping system High rigidity of cutter body to improve durability Double-sided insert having 8 cutting edges The dimensionally designed chip pocket for smooth chip control Insert of RMT (using R/L) Available 8 cutting edges to save the tool cost The chamfered shape for stable clamping Low cutting load due to high rake angle chip breaker Optimal design of minorcut edge to use in R/L cutting type Coated grades with improving chipping resistance Chip breakers of RMT MF Sharp cutting edge MM Strong cutting edge 1
15 Rich Mill-RMT Clamping system Recommended condition Clamping system (by Finite Element Method) Recommended grade & C/B by workpiece Workpiece P M K NCM PC2 PC PC90 PC610 :Optimum :Proper :General Recommended cutting condition Workpiece vc(m/min) fz(mm/t) vc(m/min) fz(mm/t) P NCM PC2 PC 1~00 1~00 1~00 0.0~0. 0.0~0. 0.0~0. 1~00 1~00 1~00 0.0~ ~ ~0.2 M PC90 1~0 0.0~0.2 1~0 0.0~0.2 K PC610 1~00 0.0~0. 1~00 0.0~0.2 1
16 Rich Mill-RMT RMT8 Cutter RMT8QM Insert RMT8 Cutter RMT8QM00 Ø80 Ø~Ø0 Ø0~Ø2 Ø1 Stock ØD ØD1 ØD2 Ød a b E F R L RMT8QM 80R/L R/L R/L R/L R/L R/L R/L RMT8QM 80R/L-M R/L-M R/L-M R/L-M R/L-M R/L-M R/L-M (mm) RMT8QM Insert PC2 Dimensions (mm) SNMF QNN-MM QNN-MF P M K S N SNMF t QNN a
17 Rich Mill-RMT RMT8 Cutter RMT8EM Insert RMT8 Cutter Ø80 Ø~Ø0 Ø0~Ø2 Ø1 RMT8EM00/00 Stock ØD ØD1 ØD2 Ød a b E F R L RMT8EM 80R/L R/L R/L R/L R/L R/L R/L RMT8EM 80R/L-M R/L-M R/L-M R/L-M R/L-M R/L-M R/L-M RMT8EM 80R/L R/L R/L R/L R/L R/L R/L RMT8EM 80R/L-M R/L-M R/L-M R/L-M R/L-M R/L-M R/L-M (mm) RMT8EM Insert SN F ENN Dimensions (mm) PC2 PC PC610 PC90 t a SNCF ENN-MM ENN-MF SNMF ENN-MM ENN-MF SNCF 1ENN-MM ENN-MF SNMF 1ENN-MM ENN-MF P M K S N 1
18 Rich Mill-RMT RMT8 Cutter RMT8AM Insert RMT8 Cutter RMT8AM00/00 Ø80 Ø~Ø0 Ø0~Ø2 Ø1 (mm) Stock ød ød1 ød2 ød a b E F R L RMT8AM 80R/L R/L R/L R/L R/L R/L R/L RMT8AM 80R/L-M R/L-M R/L-M R/L-M R/L-M R/L-M R/L-M RMT8AM 80R/L R/L R/L R/L R/L R/L R/L RMT8AM 80R/L-M R/L-M R/L-M R/L-M R/L-M R/L-M R/L-M RMT8AM Insert SN F ANN Dimensions (mm) PC2 PC PC610 PC90 t a SNCF ANN-MM ANN-MF SNMF ANN-MM ANN-MF SNCF 1ANN-MM ANN-MF SNMF 1ANN-MM ANN-MF P M K S N
19 Rich Mill-RM, RM8, RM, RMT Clamping bolt Through coolant system Rich Mill series code system Clamping bolt A C K L M Cutter size Socket bolt SB082 SB102 SB120 SB10 SB M ø M10 1. ø, ø M12 1. ø80 M ø M 2. ø Detail spec. for HRM : see pages E10 Specifications Dimensions (mm) ød L L1 E b ød Cutter size Mounting bolt M12 X1. M X 2 M X ø ø ø, ø0 Through coolant system Exclusive coolant bolt is adapted for better chip evacation and more powerful cooling. For optimal chip evacuation, the direction of coolant injection has designed to reach each cutting edge directly. Exclusive coolant bolt is sold separately Rich Mill series code system RM8 A C M Name & Number of edge RM : edges RM8 : 8 edges RM10 : 10 edges RM12 : 12 edges RM : edges RMT : Latch clamp Approach angle A : D : 60 E : F : 8 P : 90 Q : 88 Tool type C : Cutter S : Shank M : Modular Arbor type M : Metric A : Inch Insert I/C H R M Under developing item Tool diameter ISO : mm AISI : inch Coolant type H : Thru-hole Unmarked : No thru-hole Hand of Tool R : Right L : Left Pitch type M : Close H : Extra Close 19
20 HEAD OFFICE Holystar B/D 9-1, Doksanbon-Dong, Geumcheon-Gu, Seoul, Korea TEL: FAX:+82 2, CHEONGJU FACTORY -, Songjeong-Dong, Hungduk-Gu, Chengju, Chungcheongbuk-Do, Korea TEL: FAX: JINCHEON FACTORY 6-1, Gwanghyewon-Ri, Gwanghyewon-Myon, Jincheon-Gun, Chungcheongbuk-Do, Korea TEL:+82 0 FAX: Web site : export@korloy.com May. 08 Warning Safety instruction - Please wear safety gloves and shoes because the edge is shape. - Please use safety glasses, face cover and other protective equipment as breakage of tool and danger of scattering in case of wrong use condition. - Please make suitable tool replacement because tool could be damaged by serious load and wear. - When you handle hot and acute chips, please wear safety gloves after stop the engine. - Please make fire prevention countermeasure because fire can break out when use straight cutting oils. - Please settle the workpiece tightly. - Please follow recommended cutting condition to prevent falling inserts when high speed cutting. - Please consult with our specialists if there are any inquiries of products.
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