Pro-X Mill. Milling Tool for High Quality Aluminum Machining. Clamping system for high speed. Chip breaker 3-dimensional design for low cutting load
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1 Pro-X Mill Milling Tool for High Quality Aluminum Machining Clamping system for high speed Strong clamping due to the concave design of insert bottom Chip breaker 3-dimensional design for low cutting load The buffed surface of insert creates excellent chip flow and reduces built-up edges.
2 Pro-X Mill Pro-X Mill for Aluminum Milling Insert Cutter Aluminum is the third most abundant element in the Earth s crust, and is remarkable for its lightweight, and ability to resist corrosion. In its natural state aluminum has low hardness and has limited application for machinery parts. Many compounds are mixed to form an alloy with Al. The most common are Si, Cu, Mg, Ni, Mn, and others to make aluminum harder or stickier according to necessity. These alloys are ductile metals and tend to cause built-up edges and poor chip control during machining, and are the main contributing factors to deteriorated tool life. KORLOY s Pro-X Mill reduces or eliminates these problems. KORLOY Pro-X milling tool for aluminum, uses inserts with a buffed top face to achieve a mirror finish and avoid any chip sticking even at the high temperatures produced by aluminum cutting. Similarly, high rake cutting edges were engineered for better chip low and low cutting resistance, which significantly extend tool life and produce high-quality surface finishes. The Pro-X Mill features a concave shape on the insert bottom, which functions as a stopper to prevent the inserts from being dispersed. The high rake angle Pro-X Mill inserts were specially designed for general aluminum milling applications, with insert depth of cut variations of max. ap 0.748inch and 0.984inch. Shank KORLOY s Pro-X Mill is the best choice for solving unstable tool life problems associated with built-up edge and poor chip control when machining aluminum compounds. Mirrored top face of insert Prevents built-up edges. Advantages Optimized chip breaker design and high rake angle insert Reduce cutting resistance and extend tool life Strong clamping A stopper at the bottom prevents inserts from slipping during machining 02 KORLOY TECH-NEWS
3 Features Strong Clamping due to the Concave Design of Insert Bottom Good chip flow and reduced built-up edge achieved by the insert s buffed surface High rake angle of insert provides good surface finish and low cutting load Specially designed for high speed machining of aluminum Suitable for square shouldering and curved surface machining Code System [ Cutter / Shank type ] PAX C A H R - A Pro-X Mill series Arbor type M : Metric A : Inch Tool diameter ISO : mm ANSI : inch Hand of tool R : Right L : Left Tool type C : Cutter S : Shank M : Modular Insert I/C 5 : 19 size insert 6 : 25 size insert Coolant type H : Thru-hole Unmarked : No thru-hole Nose R A : 0.016~0.126 B : 0.157~0.197 [ Modular type ] PAX M A H R - A - M16 Pro-X Mill series Arbor type M : Metric A : Inch Tool diameter ISO : mm ANSI : inch Hand of tool R : Right L : Left Screw Size Tool type M : Modular Insert I/C 5 : 19 size insert Coolant type H : Thru-hole Unmarked : No thru-hole Nose R A : 0.016~0.126 B : 0.157~0.197 [ Modular Adaptors ] MAT M S075 S C [787] Modular Adaptor Neck Length Neck Shape S : Straight T : Taper Shank Length Scew Size Shank dia(ø) Shank Material S : Steel C : Carbide PRO-X Mill 03
![insert corner radii are available (R0.016 ~ R0.197) Centrifugal Force as per RPM [ Marking ] Max.](/docs-images/72/66812722/images/4-1.jpg "RPM vf(ipm) 551 395 355 d = 3/4inch d = 1inch d = 1 1/4inch d = 1 1/2inch d = 2inch d = 2 1/2inch 236 158 d = 3inch d = 4inch d = 5inch 79")
4 Pro-X Mill Clamping System for High Speed 3-dimensional chip breaker design for low cutting load Clamping design as per FEM analysis Strong clamping of insert Special design for strong clamping that prevents inserts from being dispersed in high speed machining Various insert corner radii are available (R0.016 ~ R0.197) Centrifugal Force as per RPM [ Marking ] Max. RPM vf(ipm) d = 3/4inch d = 1inch d = 1 1/4inch d = 1 1/2inch d = 2inch d = 2 1/2inch d = 3inch d = 4inch d = 5inch Screw Torque = 4N m Indexable insert : 6.8g n(min -1 ) Plunging, Slotting, Drilling Technical Data Cutting Condition for Drilling 1. When drilling or grooving, follow the machining sequence in the pic. 2. When drilling or grooving, decrease the feed and cutting speed 30% ~ 50% from the recommended data Holder ap 5000 Type 6000 Type Ø3/ Ø Ø1 1/ Ø1 1/2~ Insert ap XETK XETK Available Milling Applications Copying Slotting & Shouldering Ramping Hellcal Cutting 04 KORLOY TECH-NEWS
5 Application Examples PAXSA5125HR-A PAXCA5200HR-A Cutting condition Workpiece vc(sfm) fz(ipt) ap ae A D Chip evacuation and good surface roughness Cutting condition Workpiece vc(sfm) fz(ipt) ap ae A D Long tool life and no built-up edge & chipping Pro-X Mill Ramping & Helical Cutting Technical Data 1. Ramping 2. Blind-hole helical cutting 3. Through-hole helical cutting ØD Ramping Blind-hole helical cutting Through-hole helical cutting α (max) Lmin ØDHmax dmax ØDHmax dmax ØDHmax dmax PAXSA5075HR PAXSA5100HR PAXSA5125HR PAXSA5150HR PAXCA5200HR PAXCA5250HR PAXCA5300HR PAXCA5400HR PAXCA5500HR PAXSA6100HR PAXSA6125HR PAXSA6150HR PAXCA6200HR PAXCA6250HR PAXCA6300HR PAXCA6400HR PAXCA6500HR Lmin : when ap=0.394inch Lmin : Minimum inclination cutting length α : Max. rampig angle ap : Depth of cut Lmin = PRO-X Mill 05
6 Pro-X Mill Max. RPM as per Cutting Diameter Cutting 5000 type 6000 type diameter ØD n(min -1 ) vc(sfm) n(min -1 ) vc(sfm) 3/4 14, ,000 2,199 15,000 1, /4 25,000 2,513 23,000 2, /2 22,000 2,764 20,000 2, ,000 3,141 18,000 2, /2 18,000 3,562 16,000 3, ,000 4,021 14,000 3, ,000 4,398 13,000 4, ,000 5,105 11,000 4,319 * In case of actual machining, accidental insert or tool breakage could happen even under the written RPM. A special cover or door is necessary to prevent damage from broken insert or broken tool. Recommended Cutting Conditions Workpiece Cutting Speed vc(sfm) Feed fz(ipt) Aluminum alloy Rm280 < MPa 3, Rm280 > MPa 3, Copper alloy Long chipping 1, Thermo plastic - 1, Aluminum alloy Si <12% 3, Si 12% Copper alloy Short chipping 1, Magnesium alloy - 1, Duroplastics Inserts Insert shape Insert shape For titanium Coated Uncoated Dimensions PD2000 H01 H05 l I2 I1 t r d1 XEKT 19M504FR-MA M508FR-MA M512FR-MA M516FR-MA M518FR-MA M520FR-MA M530FR-MA M532FR-MA M540FR-MA M550FR-MA FR-MA FR-MA FR-MA FR-MA FR-MA FR-MA FR-MA FR-MA FR-MA Coated Dimensions PC5300 l I2 I1 t r d1 XEKT 19M504ER-ML M508ER-ML M512ER-ML M516ER-ML M518ER-ML M520ER-ML M530ER-ML M532ER-ML M540ER-ML M550ER-ML ER-ML ER-ML ER-ML ER-ML ER-ML ER-ML ER-ML ER-ML ER-ML Geometries Geometries 06 KORLOY TECH-NEWS
7 PAXCA5000 AA 0 AR : 8 ~ 17.5 RR : -9.5 ~ -5 ØD ØD2 Ød Ød1 Ød2 a b E F Max rpm ap lbs PAXCA 5150HR-A,B , HR-A,B , HR-A,B A : 5, B : , HR-A,B , HR-A,B , HR-A,B , A type : Insert NoseR ~ B type : Insert NoseR ~ Available Inserts XEKT-MA XEKT-ML Coated Uncoated PD2000 H01 H05 XEKT 19M504FR-MA 19M508FR-MA 19M512FR-MA 19M516FR-MA 19M518FR-MA 19M520FR-MA 19M530FR-MA 19M532FR-MA 19M540FR-MA 19M550FR-MA XEKT 19M504ER-ML 19M508ER-ML 19M512ER-ML 19M516ER-ML 19M518ER-ML 19M520ER-ML 19M530ER-ML 19M532ER-ML 19M540ER-ML 19M550ER-ML Coated PC5300 : Stock item Parts Specification Screw Wrench Ø1.5 ~ Ø5.0 PTKA0408 TW15S PRO-X Mill 07
8 Pro-X Mill PAXCA6000 AA 0 AR : 8 ~ 17.5 RR : -9.5 ~ -5 ØD ØD2 Ød Ød1 Ød2 a b E F Max rpm ap lbs PAXCA 6200HR-A,B , HR-A,B , HR-A,B , HR-A,B , HR-A,B , A type : Insert NoseR ~ B type : Insert NoseR ~ Available Inserts XEKT-MA XEKT-ML Coated Uncoated PD2000 H01 H05 XEKT FR-MA FR-MA FR-MA FR-MA FR-MA FR-MA FR-MA FR-MA FR-MA XEKT ER-ML ER-ML ER-ML ER-ML ER-ML ER-ML ER-ML ER-ML ER-ML Coated PC5300 : Stock item Parts Specification Screw Wrench Ø2.0 ~ Ø5.0 FTGA0513-P TW KORLOY TECH-NEWS
9 PAXSA5000 AA 0 AR : 5 ~ 10 RR : -14 ~ -5 ØD ØD2 Ød Ød1 Ød2 a b E F Max rpm ap lbs PAXSA 5150HR-A,B , HR-A,B , HR-A,B A : 5, B : , HR-A,B , HR-A,B , HR-A,B , A type : Insert NoseR ~ B type : Insert NoseR ~ Available Inserts XEKT-MA XEKT-ML Coated Uncoated PD2000 H01 H05 XEKT 19M504FR-MA 19M508FR-MA 19M512FR-MA 19M516FR-MA 19M518FR-MA 19M520FR-MA 19M530FR-MA 19M532FR-MA 19M540FR-MA 19M550FR-MA XEKT 19M504ER-ML 19M508ER-ML 19M512ER-ML 19M516ER-ML 19M518ER-ML 19M520ER-ML 19M530ER-ML 19M532ER-ML 19M540ER-ML 19M550ER-ML Coated PC5300 : Stock item Parts Specification Screw Wrench Ø0.75 ~ Ø1.50 PTKA0408 TW15S PRO-X Mill 09
10 Pro-X Mill PAXSA6000 AA 0 AR : 5 ~ 10 RR : -14 ~ -5 ØD ØD2 Ød Ød1 Ød2 a b E F Max rpm ap lbs PAXSA 6200HR-A,B , HR-A,B , HR-A,B , HR-A,B , HR-A,B , A type : Insert NoseR ~ B type : Insert NoseR ~ Available Inserts XEKT-MA XEKT-ML Coated Uncoated PD2000 H01 H05 XEKT FR-MA FR-MA FR-MA FR-MA FR-MA FR-MA FR-MA FR-MA FR-MA XEKT ER-ML ER-ML ER-ML ER-ML ER-ML ER-ML ER-ML ER-ML ER-ML Coated PC5300 : Stock item Parts Specification Screw Wrench Ø1.00 ~ Ø1.50 FTGA0510-P (Ø1.00~Ø1.25) FTGA0513-P (Ø1.50) TW KORLOY TECH-NEWS
11 PAXMA5000 AA 0 AR : 6 ~ 8 RR : -7 ~ -5 ØD Ød Ød1 l L M ap lbs PAXMA 5100HR-A,B-M M HR-A,B-M M HR-A,B-M M A type : Insert NoseR ~ B type : Insert NoseR ~ Available Inserts XEKT-MA XEKT-ML Coated Uncoated PD2000 H01 H05 XEKT 19M504FR-MA 19M508FR-MA 19M512FR-MA 19M516FR-MA 19M518FR-MA 19M520FR-MA 19M530FR-MA 19M532FR-MA 19M540FR-MA 19M550FR-MA XEKT 19M504ER-ML 19M508ER-ML 19M512ER-ML 19M516ER-ML 19M518ER-ML 19M520ER-ML 19M530ER-ML 19M532ER-ML 19M540ER-ML 19M550ER-ML Coated PC5300 : Stock item Available Adaptors Available Adaptor PAXMA 5100HR-A,B-M12 MATA - M HR-A,B-M HR-A,B-M16 MATA - M16 : PAXMA5125HR-M16 Modular Head Threading Measure size(m16) Adaptor Spec. : MATA-M S125S-C Adaptor Threading Measure(M16) Parts Specification Screw Wrench Ø1.00 ~ Ø1.50 PTKA0407 PTKA0408 TW15S PRO-X Mill 11
12 Pro-X Mill MATA (Steel Shank type) Fig. 1 Fig. 2 ØD Ød Ød1 L M Fig. MATA- M S038S / M06 1 M S050T / M06 1 S : Straight Neck Adapter T : Taper Neck Adapter M S063T / M06 1 M6B-078-S050S / M06 1 M6B-157-S050S / M06 1 M6B-255-S063T / M06 1 M6B-315-S063T / M06 1 M S063S / M08 2 M S063T / M08 2 M S063T / M08 2 M S075T / M08 2 M S100T M08 2 M S075S / M10 2 M S075T / M10 2 M S075T / M10 2 M S100T M10 2 M S100T M10 2 M S125T / M10 2 M S100S M12 2 M S100T M12 2 M S100T M12 2 M S100T M12 2 M S125T / M12 2 M S150T / M12 2 M S125S / M16 2 M S125T / M16 2 M S125T / M16 2 M S125T / M16 2 M S150T / M KORLOY TECH-NEWS
13 MATA-C (Carbide Shank type) Fig. 1 Fig. 2 ØD Ød Ød1 L M Fig MATA- M S039S-C M06 1 M S039S-C M06 1 M S039S-C M06 1 M06B-118-S039S-C M06 1 M06B-196-S039S-C M06 1 M06B-315-S039S-C M06 1 M S063S-C / M08 1 M S063S-C / M08 1 M S063S-C / M08 1 M S063S-C / M08 2 M S063S-C / M08 2 M S063S-C / M08 2 M S075S-C / M10 1 M S075S-C / M10 1 M S075S-C / M10 1 M S075S-C / M10 2 M S075S-C / M10 2 M S075S-C / M10 2 M S100S-C M12 1 M S100S-C M12 1 M S100S-C M12 1 M S100S-C M12 2 M S100S-C M12 2 M S100S-C M12 2 M S125S-C / M16 1 M S125S-C / M16 1 M S125S-C / M16 1 M S125S-C / M16 2 M S125S-C / M16 2 M S125S-C / M16 2 PRO-X Mill 13
14 Pro-X Mill BT30 / BT40 / BT50 ØD ØD1 ØD2 ØD3 Ød1 1 2 L M BT30- MAT-M MAT-M MAT-M MAT-M MAT-M BT40- MAT-M MAT-M MAT-M MAT-M MAT-M MAT-M MAT-M MAT-M MAT-M MAT-M MAT-M MAT-M MAT-M MAT-M MAT-M BT50- MAT-M MAT-M MAT-M MAT-M MAT-M MAT-M MAT-M MAT-M MAT-M MAT-M MAT-M MAT-M MAT-M MAT-M MAT-M KORLOY TECH-NEWS
15 HSK63A / HSK100A ØD ØD1 ØD2 ØD3 Ød1 1 2 L M HSK63A- MAT-M MAT-M MAT-M MAT-M MAT-M MAT-M MAT-M MAT-M MAT-M MAT-M MAT-M MAT-M MAT-M MAT-M MAT-M HSK100A- MAT-M MAT-M MAT-M MAT-M MAT-M MAT-M MAT-M MAT-M MAT-M MAT-M MAT-M MAT-M MAT-M MAT-M MAT-M PRO-X Mill 15
16 Holystar B/D, 1350, Nambusunhwan-ro, Geumcheon-gu, Seoul, 08536, Korea Tel : Fax : , Web : export@korloy.com 620 Maple Avenue, Torrance, CA 90503, USA Tel : Toll Free : Fax : sales@korloy.us Plot NO.415, Sector 8, IMT Manesar, Gurgaon , Haryana, INDIA Tel : Fax : sales.kip@korloy.com Gablonzer Str , Oberursel, Germany Tel : Fax : sales@korloyeurope.com Av. Aruana 280, conj.12, WLC, Alphaville, Barueri, CEP , SP, Brasil Tel : vendas@korloy.com TN19-EI-01 /
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