IABP4F/ABP4F. Four Flute Indexable Ball End Mills for High Efficiency Finishing SHANK STYLE MODULAR STYLE FEATURES
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1 Four Flute Indexable Ball End Mills for High Efficiency SHANK STYE MODUA STYE FEATUES Four flute design provides improved productivity compared to traditional two-flute design adius tolerance of ±0.01mm across three inserts Extended gauge lengths are ideal for deep cavity milling Three insert grades for machining everything from cast iron to high-hardness steels.
2 Features 1. New Product The ABP4F Four Flute Ball Nose Indexable End Mills are designed to improve semi-finishing and finishing productivity and accuracy. The unique four flute design delivers a radius tolerance of ±0.01mm across all three inserts. Available in diameters of 20 30mm in a wide range of gauge lengths, these tools are ideal for deep cavity work in larger dies and molds. Example of large press die for automotive parts Gantry type n vf Not Available Spindle Speed Conventional conditions 5000 Positioning of ABP4F (4 insert) n v Feed ratevf 2. Advantage of Machining with Four Flute End Mills Semi- High-efficiency Efficiency improved by 4-flute end mill High-efficiency Efficient processing with small pitch ABP4F 4-flutes ABP4F 4-flutes educed processing load on semi-finishing Efficiency Conventional 2-flute ball end mill High-accuracy Efficiency Conventional 2-flute ball end mill Improve finishing accuracy High-accuracy Accuracy Accuracy Compared with conventional 2-flute ball end mills, ABP4F improves cutting performance. Compared with conventional 2-flute ball end mills, ABP4F improves cutting performance and accuracy Mitsubishi Hitachi Tool Engineering, td.
3 Features 3. ecommended Coating Grade Map ow High Hardness HC The ABP4F Four Flute Ball Nose Indexable End Mills are designed to improve semi-finishing and finishing productivity and accuracy. The unique for flute design delivers a adius tolerance of ±0.01mm across all three Grade inserts. Available in diameters of 20 30mm and 1 in a wide range of gage lengths, these tools are ideal for deep cavity work in larger Inserts dies and molds. Grade grade Example of large press die for automotive parts Grade ATH10E Work material Cast Iron Carbon Steel / Pre-hardened Steel SKD61/H13 D2 Stainless steel Padding Material / Frame Hard Steel 2016 Mitsubishi Hitachi Tool Engineering, td. 3
4 Shank Style Inch SEMI-FINISHING FINISHING 60 HC 60 Dc D2 Ds Dc D2 Ds ap 1 s Carbide Shank ap 1 s Steel Shank IABP4F-Inch (Shank Style) D ±0.01 Part No. ødc ap 1 ls øds ød2 Insert Carbide Shank Steel Shank IABP4F16S16W IZDFG160** IABP4F16S16W IZDFG160** IABP4F16S IZDFG160** IABP4F16S IZDFG160** Inserts p. 8 Part No. Clamp Screw Clamp Screw Screwdriver / Wrench Screw Anti- Seizure Agent A B ABP4F(M) T15 A 104-T6 A ABP4F(M)25/IABP4F(M) T15 A 104-T8 A P-37 ABP4F(M) T20 B 104-T10 A Mitsubishi Hitachi Tool Engineering, td.
5 Shank Style Metric SEMI-FINISHING FINISHING 60 HC 60 Dc D2 Ds Dc D2 Ds ap 1 s Carbide Shank ap 1 s Steel Shank ABP4F-Metric (Shank Style) D ±0.01 Part No. ødc ap 1 ls øds ød2 Insert Carbide Shank Steel Shank ABP4F20S20W ZDFG200** ABP4F20S20W ZDFG200** ABP4F20S20W ZDFG200** ABP4F25S25W ZDFG250** ABP4F25S25W ZDFG250** ABP4F25S25W ZDFG250** ABP4F30S32W ZDFG300** ABP4F30S32W ZDFG300** ABP4F30S32W ZDFG300** ABP4F20S ZDFG200** ABP4F20S ZDFG200** ABP4F20S ZDFG200** ABP4F25S ZDFG250** ABP4F25S ZDFG250** ABP4F25S ZDFG250** ABP4F30S ZDFG300** ABP4F30S ZDFG300** ABP4F30S ZDFG300** Inserts p. 8 Part No. Clamp Screw Clamp Screw Screwdriver / Wrench Screw Anti- Seizure Agent A B ABP4F(M) T15 A 104-T6 A ABP4F(M)25/IABP4F(M) T15 A 104-T8 A P-37 ABP4F(M) T20 B 104-T10 A 2016 Mitsubishi Hitachi Tool Engineering, td. 5
6 Modular Style Inch + Metric SEMI-FINISHING FINISHING 60 HC 60 f 1 ENotch Width φdc φd2 φdb ap C M D ±0.01 IABP4F-Inch (Modular Style) Part No. ødc f ød2 ap M ødb 1 C E Insert IABP4FM mm 0.5 M mm 22mm 10mm 17mm IZDFG160** ABP4F-Metric (Modular Style) Part No. ødc f ød2 ap M ødb 1 C E Insert ABP4FM M ZDFG200** ABP4FM M ZDFG250** ABP4FM M ZDFG300** Inserts p. 8 Part No. Clamp Screw Clamp Screw Screwdriver / Wrench Screw Anti- Seizure Agent A B ABP4F(M) T15 A 104-T6 A ABP4F(M)25/IABP4F(M) T15 A 104-T8 A P-37 ABP4F(M) T20 B 104-T10 A Mitsubishi Hitachi Tool Engineering, td.
7 Modular Shank Inch + Metric l s l s ød 3 ød 4 øds ød 3 ød2 øds M A type ød2 M B type Carbide Shank-Inch Part No. Stock ØD2 M 2 l s ød3 øds ød4 Type Cutter Body Coolant Thru IASC0.75-M Z 10.5mm M ø20mm IASC0.75-M10-8-4Z 10.5mm M A IASC1-M12-6-3Z 12.5mm M ø1 IASC1-M12-8-4Z 12.5mm M Carbide Shank-Metric Part No. Stock ØD2 M 2 l s ød3 øds ød4 Type Cutter Body ASC18-M Z ASC Z ASC Z ASC Z 10.5 M ASC Z ASC Z ASC Z ASC ASC M ASC25-M Z ASC ASC ASC ASC ASC ASC ASC M ASC ASC ASC ASC M ASC Coolant Thru A ø B ø25 or B ø B ø30 = Stocked items in US = Stocked items in Japan = Tool With Air Hole 2016 Mitsubishi Hitachi Tool Engineering, td. 7
8 Inserts Main Insert Sub Insert Inserts-Metric Part No. ATH10E A T* Set Items ZDFG200SET /2.4 ZDFG250SET /3.0 ZDFG300SET /3.6 Inserts are packaged with one main insert and two sub inserts Inserts-Inch Part No. ATH10E A T* Set Items IZDFG160SET /0.118 Inserts are packaged with one main insert and two sub inserts *Main insert / Sub insert Main insert Top mark Set up Procedures of Inserts To meet the specification for radius tolerance of ±0.01mm, attach inserts according to this procedure. Inserts must be set up in order of main insert then sub insert. Clean the insert seat by using compressed air. Apply the screw anti-seizure agent to the whole clamp screw. Excessive tightening torque applied to the screw can cause screw damage and seize the screw in place. DO NOT exceed the recommended tightening torque Set-up Procedure of Main Insert 1. Place top mark of the insert as shown toward screw tightening side. 2. Tighten the insert screw while applying minimal pressure to insert. Sub insert Set-up Procedure of Sub Insert 3. Install sub insert along the restraining wall. 4. Tighten the insert screw while applying firm pressure to insert. *Inserts must be removed in the order of Sub Insert then Main Insert. ecommended Tightening Torque Diameter (mm) Main Insert (N m) Sub Insert (N m) ø ø25 or ø COATING MATEIAS FO INSETS Material name ISO Classification Coating Name Coating Type Application Features P01-K01 ATH Coating PVD For hardened steels (45~65HC) Multi-layer structure provides improved adhesion strength, coating hardness, and oxidation resistance. ATH10E K01 ATH Coating PVD For cast iron Multi-layer structure provides improved adhesion strength, coating hardness, and oxidation resistance. Suitable for finishing of cast iron. P10 PN Coating PVD General purpose for steel It adopts PN coating which is excellent in heat resistance with higher hardness. Suitable for finishing of common steels Mitsubishi Hitachi Tool Engineering, td.
9 Cutting Conditions Inch ø 20mm 1 or 25mm 30mm Insert Grade Work Materials Carbon Steel Alloy Steel (<30HC) Carbon Steel Alloy Steel (30-45HC) Cast Iron Hardened Steel (45-55HC) Hardened Steel (55-62HC) Cutting Condition N(rpm) 4,780 9,240 10,350 4,460 8,790 10,190 3,820 7,640 10,080 Vc(sfm) 984 1,902 2,132 1,148 2,263 2,624 1,181 2,362 3,116 Vf(in/min) fz(in/t) ap(in) ae(in) N(rpm) 3,670 6,850 7,960 3,060 6,880 8,280 2,650 6,050 8,490 Vc(sfm) 754 1,410 1, ,771 2, ,870 2,624 Vf(in/min) fz(in/t) ap(in) ae(in) N(rpm) 6,690 10,190 11,150 5,930 10,570 11,460 5,940 9,550 11,670 Vc(sfm) 1,378 2,099 2,296 1,525 2,722 2,952 1,837 2,952 3,608 ATH10E Vf(in/min) fz(in/t) ap(in) ae(in) N(rpm) 1,910 4,780 6,690 1,790 4,460 6,120 1,700 4,240 5,840 Vc(sfm) , ,148 1, ,312 1,804 Vf(in/min) fz(in/t) ap(in) ae(in) N(rpm) 1,600 3,190 5,420 1,410 3,570 5,230 1,270 3,820 5,200 Vc(sfm) , , ,181 1,607 Vf(in/min) fz(in/t) ap(in) ae(in) Maximum fz(in/t) < < < Maximum ap(in) < 0.4 < 0.5 < These conditions are for general guidance; in actual machining conditions adjust the parameters according to your actual machine and work-piece conditions. 2. The above table is for an overhang of <4Dc using a carbide shank as the standard. When using a steel shank, reduce the cutting conditions by approximately 20%. 3. When overhang is 4Dc or more, values in the above table should be adjusted by refering to the table at right. Overhang ratio Vc (sfm) Vf(in/min) <4 Dc 100% 100% 4Dc~8Dc 85% 85% 2016 Mitsubishi Hitachi Tool Engineering, td. 9
10 Cutting Conditions Metric ø 20mm 1 or 25mm 30mm Insert Grade Work Materials Carbon Steel Alloy Steel (<30HC) Carbon Steel Alloy Steel (30-45HC) Cast Iron Hardened Steel (45-55HC) Hardened Steel (55-62HC) Cutting Condition N(min -1 ) 4,780 9,240 10,350 4,460 8,790 10,190 3,820 7,640 10,080 Vc(m/min) Vf(mm/min) 3,440 6,650 9,110 3,570 7,030 8,970 3,060 6,110 8,870 fz(mm/t) ap(mm) ae(mm) N(min -1 ) 3,670 6,850 7,960 3,060 6,880 8,280 2,650 6,050 8,490 Vc(m/min) Vf(mm/min) 2,640 4,930 6,370 2,450 5,510 6,630 2,120 4,840 6,790 fz(mm/t) ap(mm) ae(mm) N(min -1 ) 6,690 10,190 11,150 5,930 10,570 11,460 5,940 9,550 11,670 Vc(m/min) ,100 ATH10E Vf(mm/min) 4,820 8,150 11,150 4,740 8,460 11,460 4,750 7,640 11,670 fz(mm/t) ap(mm) ae(mm) N(min -1 ) 1,910 4,780 6,690 1,790 4,460 6,120 1,700 4,240 5,840 Vc(m/min) Vf(mm/min) 1,380 3,440 5,350 1,290 3,570 4,890 1,220 3,400 4,670 fz(mm/t) ap(mm) ae(mm) N(min -1 ) 1,600 3,190 5,420 1,410 3,570 5,230 1,270 3,820 5,200 Vc(m/min) Vf(mm/min) 1,150 2,300 4,330 1,010 2,860 4, ,060 4,160 fz(mm/t) ap(mm) ae(mm) Maximum fz(mm/t) < 0.5 < 0.6 < 0.7 Maximum ap(mm) < 10.0 < 12.5 < These conditions are for general guidance; in actual machining conditions adjust the parameters according to your actual machine and work-piece conditions. 2. The above table is for an overhang of <4Dc using a carbide shank as the standard. When using a steel shank, reduce the cutting conditions by approximately 20%. 3. When overhang is 4Dc or more, values in the above table should be adjusted by refering to the table at right. Overhang ratio Vc (sfm) Vf(in/min) <4 Dc 100% 100% 4Dc~8Dc 85% 85% Mitsubishi Hitachi Tool Engineering, td.
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