4/5/6RFH 4/5/6RFH NEW. High Efficiency Roughing End Mill for Difficult-to-Cut Material
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1 For Difficult-to-Cut Material High Efficiency Roughing End Mill 4/5/6RFH High Efficiency Roughing End Mill for Difficult-to-Cut Material 4/5/6RFH NEW High Efficiency Machining of Difficult-to-Cut Material with Multi-edge Design and Coolant Hole Deep (ap = 2 X Dc) for Stainless Steel and Titanium Alloy Defect Resistant with Special R Shaped Serrated Edge High Efficiency Machining and Excellent Surface Finish with Multi-edge Design and Internal Coolant
2 High Efficiency Roughing End Mill for Difficult-to-Cut Material 4/5/6RFH High Efficiency and Stable Machining with Multi-edge Design and Coolant Hole Deep (ap = 2 X Dc) for Stainless Steel and Titanium Alloy 1 High Efficiency Machining with Multi-edge Design Multi-edge Design with Coolant Hole Good Chip Evacuation with Serrated Edge Multi-edge Design (ø16-6 flutes) Original Serration Shape Coolant Hole Radii create better chip flow and evacuaiton Good Chip Evacuation High Efficiency Deep (ap = 2 X Dc) for Stainless Steel and Titanium Alloy Performance Comparison (Internal Evaluation) After Machining 1 Pass 5RFH (Internal and External Coolant) Competitor A (External Coolant) Defects (Chip Biting) Cutting Conditions: n = 2,55 min -1, Vf = 336 mm/min, ap = 2 mm End Mill Dia. ø1, Wet, Workpiece: SUS34 Competitor A 5RFH No Defects when Deep 1
3 2 Defect Resistant Reducess Cutting Pressure with Radial Serrated Edge Stable Machining Blade Edge after Machining 12m (Internal Evaluation) Special Curved Radius Serrated Edge Good Defects 5RFH Competitor B Cutting Conditions: n = 2,9 min -1, Vf = 712 mm/min, ap X ae = 5 X 3 mm End Mill Dia. ø1, Wet, Workpiece: Ti-6Al-4V R 1 R 2 R 3 Serrated Curved Edge with Different Radii (Compound Radius Shape) Distributes cutting pressure and provides stress reduction 3 Achieves Long Tool Life and Stable Machining The MEGACOAT HARD Coating Technology Delivers the Highest Hardness and Thermal Resistance of Kyocera s PVD Coating Coating Properties Hardness (GPa) 4 35 TiCN 3 25 TiN 2 15 TiAIN MEGACOAT HARD MEGACOAT , 1,2 1,4 Oxidation Temperature ( C) Low Oxidation Resistance High Tool Life Comparison (Internal Evaluation) Blade Edge after Machining 8.4m 3 Cutting Distance (m) 2 1 Over 2.5 times longer Tool Life Good 6RFH Defects Competitor B 6RFH Competitor B Cutting Conditions: n = 3,5 min -1, Vf = 84 mm/min, ap X ae = 5 X 4.8 mm End Mill Dia. ø16,, Wet Workpiece: SUS34 2
4 Machining Information Corresponding to medium finishing from rough machining. Reach maximum tool integration Case Studies Ramping RFH is internal coolant support RFH with multi-edge design produces excellent surface finish even at the same table feed of competitor B (By lowering the feed per tooth) Side Surface Finish Comparison (Internal Evaluation) with Coolant Hole 5RFH (5 Flutes) Competitor B (4 Flutes) without Coolant Hole Cutting Conditions: n = 3,2 min -1 Vf = 31 mm/min, ap = 1 mm End Mill Dia. ø1, Wet Ramping (Ramping Angle 5 ) Workpiece: SUS34 Surface Finish:.2 μmra Surface Finish: 1.66 μmra Competitor B needed a semi-finishing tool because of bad surface finish 5RFH did not need a semi-finishing tool because of its excellent surface finish 4/5/6RFH can be custom-made for NIKKEN's X-Treme chuck Great for Difficult-to-cut Materials and Heavy Machining For more information, please contact your Kyocera sales representative Case Studies Test Piece SUS34 n = 1,8 min -1 (Vc = 56 m/min) Vf = 25 mm/min (fz =.27 mm/t) ap X ae = 3 X 1 mm () 3 passes Wet (Internal Coolant) 5RFH1-25 Load on the main spindle 5RFH Competitor C 2 % 3 % 1% 1-25 Load on the main spindle 5RFH shows 1% reduced load compared to competitor C. Reduced vibration for quieter machining with excellent surface finish. (User Evaluation) 3
5 Lineup (Medium Type / Long Type) ødc ødc r l L øds øds Fig.1 Fig.2 r l L ødc øds Fig.3 r l L Helix Angle: 4 4/5/6RFH (Medium Type) Description Stock 4RFH RFH RFH RFH RFH RFH * Corner-R dimension is reference only Outside Dia. Mill Dia. * Corner-R Length of Cut Shank Dia. Overall Length No. of Flutes ødc Tolerance r l øds L Z (Unit: mm) Shape Fig Fig Fig Fig Fig Fig.3 : Stock Std. 4/5/6RFH (Long Type) Description Stock 4RFH RFH RFH RFH RFH RFH * Corner-R dimension is reference only Outside Dia. Mill Dia. * Corner-R Length of Cut Shank Dia. Overall Length No. of Flutes ødc Tolerance r l øds L Z (Unit: mm) Shape Fig Fig Fig Fig Fig Fig.3 : Stock Std. 4
6 Cutting Conditions 4/5/6RFH (Medium Type) ap ap Applications Workpiece Application ae Carbon Steel, Alloy Steel, Cast Iron S45C, SCM, SNCM FC Pre-hardened Steel (3~45HRC) Stainless Steel SUS34 Titanium Alloys Super Alloy Depth of Cut ap X ae (mm) 1.5Dc X.3Dc 1.Dc 2.Dc 1.5Dc X.3Dc 1.Dc 2.Dc 1.5Dc X.3Dc 1.Dc 2.Dc 1.5Dc X.3Dc 1.Dc 2.Dc 1.5Dc X.2Dc 1.Dc 2.Dc Outside Dia. Dc (mm) ø 6 ø 8 ø 1 ø 12 ø 16 ø 2 Spindle Revolution (min -1 ) 6,4 4,8 3,8 3,2 2,4 1,9 Feed Rate (mm/min) 1,4 1,5 1,1 1, Spindle Revolution (min -1 ) 5,3 4, 3,2 2,7 2, 1,6 Feed Rate (mm/min) Spindle Revolution (min -1 ) 5,3 4, 3,2 2,7 2, 1,6 Feed Rate (mm/min) Spindle Revolution (min -1 ) 4,2 3,2 2,5 2,1 1,6 1,3 Feed Rate (mm/min) Spindle Revolution (min -1 ) 3,7 2,8 2,2 1,9 1,4 1,1 Feed Rate (mm/min) Spindle Revolution (min -1 ) 3,7 2,8 2,2 1,9 1,4 1,1 Feed Rate (mm/min) Spindle Revolution (min -1 ) 6,4 4,8 3,8 3,2 2,4 1,9 Feed Rate (mm/min) Spindle Revolution (min -1 ) 5,3 4, 3,2 2,7 2, 1,6 Feed Rate (mm/min) Spindle Revolution (min -1 ) 5,3 4, 3,2 2,7 2, 1,6 Feed Rate (mm/min) Spindle Revolution (min -1 ) 4,2 3,2 2,5 2,1 1,6 1,3 Feed Rate (mm/min) Spindle Revolution (min -1 ) 3,7 2,8 2,2 1,9 1,4 1,1 Feed Rate (mm/min) Spindle Revolution (min -1 ) 3,7 2,8 2,2 1,9 1,4 1,1 Feed Rate (mm/min) Spindle Revolution (min -1 ) Feed Rate (mm/min) Spindle Revolution (min -1 ) Feed Rate (mm/min) Spindle Revolution (min -1 ) Feed Rate (mm/min) Water soluble coolant is recommended for stainless steel, titanium alloy, and super alloy. 4/5/6RFH (Long Type) ap Applications Workpiece Application ae Carbon Steel, Alloy Steel, Cast Iron S45C, SCM, SNCM FC Pre-hardened Steel (3~45HRC) Stainless Steel SUS34 Titanium Alloys Super Alloy Depth of Cut ap X ae (mm) ap: 4.Dc ae:.1dc (Dc ø12) ap: 4.Dc ae:.1dc (Dc ø12) ap: 4.Dc ae:.1dc (Dc ø12) ap: 4.Dc ae:.1dc (Dc ø12) ap: 4. X Dc ae:.1dc (Dc ø12) ae: 1.mm (Dc ø12) Outside Dia. Dc (mm) ø 6 ø 8 ø 1 ø 12 ø 16 ø 2 Spindle Revolution (min -1 ) 5,1 3,8 3,1 2,5 1,9 1,5 Feed Rate (mm/min) Spindle Revolution (min -1 ) 3,4 2,5 2, 1,7 1,3 1, Feed Rate (mm/min) Spindle Revolution (min -1 ) 5,1 3,8 3,1 2,5 1,9 1,5 Feed Rate (mm/min) Spindle Revolution (min -1 ) 3,4 2,5 2, 1,7 1,3 1, Feed Rate (mm/min) Spindle Revolution (min -1 ) Feed Rate (mm/min) Water soluble coolant is recommended for stainless steel, titanium alloy, and super alloy. The information contained in this brochure is current as of April 217. Duplication or reproduction of any part of this brochure without approval is prohibited. CP44 CAT/17T174NSN 217 KYOCERA Corporation
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