CONTENTS MILLING TOOLS DRILLING TOOLS THREADING TOOLS OTHER TOOLS

Transcription

1 June 2011

2 CONTENTS MILLING TOOLS DRILLING TOOLS THREADING TOOLS OTHER TOOLS 2

3 MILLING TOOLS 1) CBN End Mills(Performance Testing #1 & #2) 2) i-xmill Carbide Insert End Mills( Performance Testing, Ball & Corner radius) 3) X5070 Solid Carbide End Mills(Performnce Testing #1 & #2) 4) X-POWER Solid Carbide End Mills(Performance Testing(Performance Testing #1 & #2) 5) V7 Mill INOX Solid Carbide End Mills(Performance Testing #1 & #2) 6) V7 Mill STEEL Solid Carbide End Mills(Performance Testing #1 & #2) 7) JET-POWER Sold Carbide End Mills 8) ALU-POWER Solid Carbide End Mills(Performance Testing) 9) D-POWER Diamond Coated Solid Carbide End Mills(Performance Testing) 10) D-POWER Economic Solid Carbide End Mills 11) K2 Solid Carbide End Mills(Performance Testing) 12) TANKPOWER HSS PM End Mills 13) General HSS End Mills 14) HSS Milling Cutters 3

4 MILLING TOOLS CBN End Mills 1. Raw material : CBN (Cubic Boron Nitride) 2. Diameter range : 0.4 to 3.0mm ball nose & corner rad. end mills (R0.2 to R1.5) 3. Strategy : Achieving stable machining & high accuracy due to long tool life because high hardness substrate and excellent thermal stability. 4. Materials to work : High hardened steels, up to HRc70 and high hardened nickel base alloys. 5. Typical customers : Mold & Die, Aircraft industry 6. Sales arguments 1) Can achieve mirror finish. 2) Superior tool life due to very harder substrate. 3) Need high spindle RPM 4) Dry cutting only recommended. 4

5 CBN End Mill vs Competitor 1/2 Surface Roughness of Work Piece Ra (Average) Ry (Max) working condition YG-1 ESB TOOL Competitor O - Competitor S - SIZE Φ1xΦ4x0.6(2.5)x50 WORK MATERIAL JIS SKD11(HRc60) RPM(V) rev/min FEED 1500 mm/min Milling Depth Axial : 0.01mm Radial : 0.01mm COOLANT Oil Mist Milling Length(m) YG-1 O S-Y (Broken) 5

6 CBN End Mill vs Competitor 2/2 Surface Roughness of Work Piece Ra (Average) Ry (Max) working condition YG-1 ESB Competitor M - TOOL Competitor O - Competitor S - SIZE Φ2xΦ4x1.2(5)x50 WORK MATERIAL JIS SKD11(HRc60) RPM(V) rev/min FEED 2000 mm/min Milling Depth Axial : 0.01mm Radial : 0.01mm COOLANT Oil Mist Milling Length(m) 750 6

7 MILLING TOOLS i - Xmill Carbide Insert End Mills 1. Insert Raw material : Carbide, sub-micro grain 2. Coating : YG-1 tailored coating 3. Diameter range : 8 to 32mm 4. Strategy : Enlarging the capacity X- POWER & X5070 end mill range to 32mm diameter. The insert type is more economic than solid end mills because changing tips only. 5. Materials to work 1) Hardened steels HRc45 to HRc65 2) Steels up to HRc50 6. Typical customers : Mold & Die, Automobile etc. 7. Sales Arguments 1) Available Steel Holders and Carbide Holders. 2) Available ball nose and corner radius inserts. 3) Recommended in dry & wet cutting 4) Available regrinding. 5) Due to helical gashing, low torque, preventive chattering, better chip removing and prolonged tool life result. 7

8 i-xmill - Ball vs Competitor * Stopped due to bad wear WEAR ( μm ) Milling Length (m) working condition YG-1 XMB110A160 TOOL Competitor D - Competitor H - SIZE Ø16 WORK MATERIAL JIS SKD61 (HRc30, AISI H13) RPM(V) 1920 rev./min. FEED 960 mm/min. Drilling Depth Axial : 0.8 mm, Radial : 1.6 mm COOLANT Oil Mist Total Milling Length 300 m 8

9 i-xmill corner radius vs Competitor WEAR ( μm ) Milling Length(m) working condition YG-1 XMR110A16020 TOOL Competitor D - Competitor H - SIZE Ø16 R2.0 WORK MATERIAL KP4M (HRc35), AISI P20+Ni RPM(V) 5570 rev./min. FEED 2230 mm/min. Milling Depth Axial : 3.0 mm, Radial : 0.2 mm COOLANT Oil Mist Total Milling Length 450 m 9

10 MILLING TOOLS X5070 Solid Carbide End Mills 1. Raw material : Carbide, sub-micro grain 2. Coating : YG-1 tailored coating 3. Diameter range 1) 0.1 to 20mm end mill 2) up to 25mm dia. ball end mill & up to 1 dia. ball end mill 3) Miniature end mill : 0.1 to 2.0mm diameter 4. Strategy : Can be used for dry cutting only for high speed machining of high hardened steels due to new generation raw material & special in-house coating. 5. Materials to work : high hardened steels, HRc40 to HRc70(more recommended for HRc50 to 70) 6. Typical customers : Mold & Die, Aircraft industry, Electric industry 7. Sales arguments 1) Most of tools have corner radii to prevent chipping, long tool life and good finishing. 2) Dry cutting only. 3) Shank tolerance h6 for shrink fitting. 10

11 X5070 End Mill vs Competitor 1/2 WEAR ( μm ) working condition YG-1 G8A46040 TOOL Competitor M - Competitor O - SIZE Φ4xΦ6x3.2(16)x60 WORK MATERIAL JIS SKD61(HRc50, AISI H13) RPM(V) rev/min FEED 4000 mm/min Milling Depth Axial : 0.2mm Radial : 0.4mm COOLANT Oil Mist Milling Time 1h 25min 11

12 X5070 End Mill vs Competitor 2/2 WEAR ( μm ) Milling Length (m) working condition YG-1 G8A38060 TOOL Competitor H - Competitor M - SIZE Φ6xΦ6x12x90 WORK MATERIAL JIS SKD11(HRc60) RPM(V) 8800 rev/min FEED 2150 mm/min Milling Depth Axial : 0.12mm Radial : 0.3mm COOLANT Oil Mist Milling Length(m)

13 MILLING TOOLS X-POWER Solid Carbide End Mills 1. Raw material : Carbide, sub-micro grain 2. Coating : YG-1 tailored coating 3. Diameter range : 0.4 to 25mm(0.016 to 1 dia.) 4. Strategy of product & materials to work : Can be used for medium hardened steels to high hardened steels. So application range of work materials is considerable wider than other carbide tools. 5. Typical customers : Mold & Die, Automobile industry, Aircraft industry 6. Sales arguments 1) Conventional machining or high speed machining can be decided depending on customer machine condition. 2) Can machine in dry or wet. 3) Corner radius increase against chipping in high speed cutting. 4) Do not recommend for aluminum or soft materials due to small chip pocket and large wedge angle. 5) Can be done high precision machining due to high tool wear resistance. 13

14 X-POWER End Mill vs Competitor 1/2 WEAR ( μm ) Milling Length (m) working condition YG-1 EM TOOL Competitor H - Competitor O - SIZE Φ6xΦ6x13x50 WORK MATERIAL KP4M(HRc35) RPM(V) rev/min FEED 1425 mm/min Milling Depth Axial : 6.0mm Radial : 0.3mm COOLANT Oil Mist Milling Length(m) YG-1 H O (Broken) 14

15 X-POWER End Mill vs Competitor 2/2 WEAR ( μm ) Milling Length (100m) working condition YG-1 EM TOOL Competitor H - Competitor O - SIZE Φ6xΦ6x12x90 WORK MATERIAL NAK80(HRc40) RPM(V) rev/min FEED 4100 mm/min Milling Depth Axial : 3.0mm Radial : 0.6mm COOLANT Oil Mist Milling Length(m)

16 MILLING TOOLS V7 Mill INOX Solid Carbide End Mills 1. Raw material : Carbide, sub-micro grain 2. Coating : YG-1 tailored coating 3. Diameter range : 3 to 25mm (1/8 to 1 ) 4. Strategy of product : For silent cutting when machining tough materials like stainless steels in high speed & heavy cut due to special wavy helix and unique flute geometry. One tool can achieve rough and finish cutting together. 5. Materials to work : Nickel alloys, titanium alloys, stainless steels up to HRc40, cast iron 6. Typical customers : Aircraft industry, Automobile industry, Mold & Die, Power generator 7. Sales arguments 1) Excellent performance result and long tool life when machining Titanium and other tough materials. 2) Reducing vibration and chattering when machining. 3) Available regrinding & recoating at YG-1. 4) YG-1 Co., holds patent. 16

17 V7 Mill INOX vs Competitor 1/2 TOTAL MILLING LENGTH (M) * Broken working condition YG-1 EMB15100 TOOL Competitor S - Competitor C - SIZE YG-1 Competitor Φ10xΦ10x22x72 Φ3/8 Inch (O.D Dia.) RPM(V) 2910 rev/min 3056 rev/min FEED 557 mm/min 584 mm/min Milling Depth Axial Radial Axial Radial * WET CUTTING 10(1D) 10(1D) 9.525(1D) 9.525(1D) WORK MATERIAL JIS SUS 316 (AISI 316) 17

18 V7 Mill INOX vs Competitor 2/2 WEAR ( μm ) Milling Length (m) working condition TOOL YG-1 EMB15120 Competitor S - SIZE Φ12xΦ12x26x83 WORK MATERIAL Titanium RPM(V) 2500 rev/min FEED 500 mm/min Milling Depth Axial : 12mm Radial : 6mm COOLANT Wet Cut Milling Length(m)

19 MILLING TOOLS V7 Mill STEEL Solid Carbide End Mills 1. Raw material : Carbide, sub-micro grain 2. Coating : YG-1 tailored coating 3. Diameter range : 3 to 25mm (1/8 to 1 ) 4. Strategy of product : For silent cutting when machining Steels, up to HRc40 in high speed & heavy cut due to difference helix and broken index flute. One tool can achieve rough and finish cutting together. 5. Materials to work : Steels up to HRc40, cast iron 6. Typical customers : Aircraft industry, Automobile industry, Mold & Die, Power generator 7. Sales arguments 1) Excellent performance result and long tool life when machining steels up to HRc40. 2) Reducing vibration and chattering when machining. 3) Can achieve excellent finish in heavy cutting. 4) Available regrinding & recoating at YG-1. 19

20 V7 Mill STEEL vs Competitor 1/2 WEAR ( μm ) Milling Length (m) working condition V7 MILL - STEEL YG-1 TOOL V7 MILL - INOX Competitor H - SIZE Φ12xΦ12x26x83 WORK MATERIAL JIS SKD61(HRc30- AISI H13) RPM(V) 3688 rev/min FEED mm/min Milling Depth Axial : 18mm Radial : 6mm COOLANT Wet Cut Milling Length(m) 10 20

21 V7 Mill STEEL vs Competitor 1/2 WEAR ( μm ) Milling Length (m) * Stopped due to tool broken TOOL working condition YG-1 Competitor H V7 MILL - STEEL V7 MILL - INOX - Milling Length(m) 13.2 Broken 8.8 Broken 8.2 SIZE Φ12xΦ12x26x83 WORK MATERIAL JIS SKD61(HRc30-AISI H13) RPM(V) 3688 rev/min FEED mm/min Milling Depth Axial : 12mm Radial : 12mm COOLANT Wet Cut 21

22 MILLING TOOLS JET-POWER Solid Carbide End Mills 1. Raw material : Carbide, sub-micro grain 2. Coating : YG-1 tailored coating 3. Diameter range : 1.0 to 25.0 mm (1/8 to 1 ) 4. Strategy : Excellent performance for machining low hardness steels to medium hardness steels and tough materials. 5. Materials to work : Stainless steels, nickel based alloys, titanium alloys, cobalt based alloys, low hardness steels and tough materials 6. Typical customers : Aircraft industry, Power generator, Automobile industry, Electronic industry, Mold & Die 7. Sales arguments 1) Due to sharp wedge angle and high helix, cutting force and heat generating can be reduced when machining. 2) High helix and deep flute geometry give more chip space for chip ejection. 3) High helix and deep flute can help to cut very low thermal conductivity materials like Titanium, nickel based alloys and cobalt alloys. 4) Better finish than V7 MILL series. 22

23 MILLING TOOLS ALU-POWER Solid Carbide End Mills 1. Raw material : Carbide, sub-micro grain 2. Coating : None(std.) 3. Diameter range : 1.0 to 20.0mm 4. Strategy : For machining aluminum & aluminum alloys, reducing vibration using controlled cylindrical margin at cutting edges, which gives good surface finish and good geometry results on work pieces than conventional geometry tools 5. Materials to work : Aluminum and aluminum alloys, non-ferrous metals 6. Typical customers : Aerospace industry, Electronic industry, Automobile industry 7. Sales arguments 1) Available DLC & TiCN coatings. 2) The tool designed small cross section gives more chip space & high flute helix helps to eject chips fast. 3) Excellent surface finish & long tool life. 23

24 ALU-POWER End Mill vs Competitor Surface Roughness of Work Piece( μm ) Ra (Average) Ry (Max) working condition YG-1 E TOOL Competitor O - Competitor T - SIZE Φ10xΦ10x22x72 WORK MATERIAL Al6061 RPM(V) 7500 rev/min FEED 2500 mm/min Milling Depth Axial : 20mm Radial : 0.15mm COOLANT Wet Cut 24

25 MILLING TOOLS D-POWER Diamond Coated Solid Carbide End Mills 1. Raw material : Carbide, micro grain grade 2. Coating : Diamond 3. Diameter range : 0.6 to 12.0 mm (1/32 to ½ ) 4. Strategy : To machine graphite 5. Typical customers : Mold & Die, Automobile industry, Aerospace industry 6. Sales arguments 1) The hardest material is coated on carbide tools(up to Hv10,000), so excellent long tool life due to the highest wear resistance. 2) Can be used for non-ferrous metals, synthetic materials and non metals too. 3) Need high cutting velocity(about 3 times more than uncoated carbide s velocity) for optimum tool life and the best finish. 4) Excellent finish due to high velocity. 5) When needed thicker coating than standard diamond coating for machining high silicon aluminum, available when asking special orders. 25

26 D-POWER End Mill vs Competitor WEAR ( μm ) Milling Time 20hour working condition TOOL YG-1 EI Competitor O - SIZE Φ2xΦ3x10x60 WORK MATERIAL Graphite RPM(V) 9200 rev/min FEED 1300~3000 mm/min Milling Depth Axial : 0.1mm Radial : 0.1mm Milling Method Side Cutting 26

27 MILLING TOOLS D-POWER Economic Solid Carbide End Mills 1. Raw material : Carbide, sub-micro grain 2. Coating : super DLC 3. Diameter range : 0.2 to 12.0 mm (1/64 to ½ ) 4. Strategy : To machine graphite, synthetic materials, FRP, silicon aluminum & copper alloys 5. Typical customers : Mold & Die, Automobile industry, Aerospace industry 6. Sales arguments 1) The very hard material is coated on carbide tools(about Hv6,000), so excellent long tool life due to the highest wear resistance. 2) Can be used for synthetic materials in aerospace industry, non-ferrous metals and non-metals too. 3) Need high cutting velocity(about 2-3 times more than uncoated carbide s velocity) for long tool life and the best finish. 4) Excellent finish due to high velocity. 5) Very long tool life. 27

28 MILLING TOOLS K-2 Solid Carbide End Mills 1. Raw materials : Carbide, sub-micro grain 2. Coating : YG Tailored coating 3. Diameter range : 0.4 to 25.0 mm 4. Strategy : All design is same as YG-1 standard end mills except carbide substrate. 5. Materials to work : Steels, up to HRc45 6. Typical customers : Mold & Die, Automobile industry, Aircraft industry, Electric & Electronic industry 7. Sales arguments : Long tool life, good stability and competitive price than competitors. 28

29 K-2 End Mill vs Competitor * Stopped due to bad tool wear WEAR ( μm ) Milling Length (m) working condition TOOL YG-1 Competitor J G Milling Length(m) SIZE Φ5xΦ5x14x50 WORK MATERIAL JIS S45C (HRc40, AISI1045) RPM(V) 2250 rev/min FEED 122 mm/min Milling Depth Axial : 5mm Radial : 0.5mm COOLANT Oil Mist 29

30 MILLING TOOLS TANK-POWER HSS-PM End Mills 1. Raw material : super HSS-PM series 2. Coating : YG-1 tailored coating (special coating for roughers) 3. Diameter range : 1.0 to 25.0 mm (1/8 to 1-1/4 ), ball end mill : R0.5 to R12.5mm (R1/16 to R1/2 ) 4. Strategy 1) Can machine in heavy cut, and can be used particularly for machining tough materials like stainless steels, titanium and nickel based alloys. 2) Particularly roughing end mill can achieve higher productivity compared to carbide and 8% Co HSS tools. 5. Materials to work : Steels up to HRc45 for finishing & roughing, alloy steels & tool steels, stainless steels, titanium and nickel based alloys. 6. Typical customers : Aircraft industry, Automotive industry, Electric industry, Mold & Die, Machine tools, General engineering 7. Sales arguments 1) Heavy cut due to higher toughness 2) Long tool life & higher feed rate 3) Higher productivity than carbide & 8% Co HSS tools. 30

31 MILLING TOOLS General HSS End Mills 1. Raw materials : HSS, HSS-E & HSS Co 8%, HSS-PM 2. Coating : None, YG-1 Tailored TiAlN coating 3. Diameter range : 1.0 to 40.0mm (plain & flat shank type), 14.0 to 50.0mm(Morse taper shank type) 4. Materials to work : Steels up to HRc40, Al-alloys, copper alloys, cast iron etc. 5. Sales arguments 1) TiN and TiCN coatings are available on customer s request. 2) Available square end mills, roughing end mills, ball end mills, single to multi flute end mills etc. 3) The tolerance of plain & flat shank is h6. 31

32 MILLING TOOLS HSS Milling Cutters 1. Raw materials : HSS-E, HSS Co 8% 2. Coating : None(std.) 3. Materials to work : Steels up to HRc40, Al-alloys, copper alloys, cast iron etc. 4. Kind of milling cutters & diameter range 1) Side & face milling cutters(hss-e) : dia. 50.0~ 160.0mm 2) Dovetail cutters(hss-e)-dia ~ 50.0mm 3) Woodruff key seat cutter(hss-e) -dia mm 4) T slot cutter(hss-e) -dia. 12.5~40.0mm 5) 4 flute corner rounding cutter (HSS Co 8%) Dia mm 6) Multi flute shell end mill (HSS Co. 8%) - dia mm 5. Sales arguments 1) TiN, TiCN and TiAlN coating are available on customer s request. 2) Controlled the substrate hardness in small tolerance & the grinding surface, uniform tool life is achieved. 3) Tool life longer due to YG-1 grinding high technology. 32

33 DRILLING TOOLS 1) i-dream Drills (Performance Testing #1 & #2) 2) Solid Carbide Dream Drills- MQL Type (Performance Testing) 3) Solid Carbide Dream Drills-General (Performance Testing) 4) Solid Carbide Dream Drills-INOX (Performance Testing) 5) Solid Carbide Dream Drills-Aluminum (Performance Testing) 6) Solid Carbide Dream Drills for High Hardened Steels (Performance Testing) 7) Solid Carbide NC-Spotting Drills 8) HSS-PM Multi-1 Drills (Performance Testing) 9) HSS Gold P Drills 10) HSS-E Worm Pattern Drills 11) HSS Straight Shank Drills 12) Straight Shank Drills 13) HSS(8% Cobalt) NC Spotting Drills 14) HSS-EX & HSS Center Drills 15) Carbide & HSS-PM Spade Drills (Performance Testing, STD & SM point) 33

34 DRILLING TOOLS i-dream Drills 1. Raw material : Carbide, sub-micro grain 2. Coating : YG-1 tailored coating 3. Diameter range : 12 to 31.75mm 4. Length : 3D, 5D & 7D, steel holders 5. Strategy of products 1) Enlarging dream drills for big size range 2) Reducing tooling cost due to changing tips only 6. Materials to work : steels up to HRc45, aluminum alloys, copper alloys etc. 7. Typical customer : Automobile industry, Mold & Die 8. Sales Arguments 1) Can achieve the performance same as Solid Carbide Dream drills. 2) Due to YG-1 s high grinding technology, YG-1 CO., makes the best geometry, cutting edge preparation & right coating tools. 34

35 i-dream Drill vs Competitor 1/2 WEAR ( μm ) 280 DRILLING HOLES working condition TOOL YG-1 YB1A1400 Competitor I - SIZE Ø14 WORK MATERIAL AISI 1045 (HB 230) RPM(V) 1819 rev./min. FEED 0.15 mm/rev. Drilling Depth 42 mm COOLANT 6% Emulsion, 35 Bar Drilling Holes

36 i-dream Drill vs Competitor 2/2 WEAR ( μm ) No of Drilling Holes working condition TOOL YG-1 YB3A1400 Competitor W - SIZE Ø14 WORK MATERIAL GG25 (Gray Cast-Iron) RPM(V) 2273 rev./min. FEED mm/rev. Drilling Depth 70 mm COOLANT 6% Emulsion, 70 Bar Drilling Holes

37 DRILLING TOOLS Solid Carbide Dream Drills - MQL Type 1. Raw material : Carbide, sub-micro grain 2. Coating : YG-1 tailored TiAlN 3. Diameter range : 3.0 to 14.0mm 4. Length : 10D, 15D & 20D (* 25D & 30D will be supplied soon) 5. Strategy : Enlarging dream drill line for deep hole, working to 20D without chip pecking cycle due to special geometry & compressed air with a little coolant. 6. Materials to work : steels up to HRc45, cast iron, nonferrous heavy metals, nonferrous light metals, abrasive plastics. 7. Typical customers : Automobile industry 8. Sales arguments 1) Cycle time faster due to working without chip pecking cycle. 2) Needs small coolant & high compressed air pressure, so these tools are called Minimum Quantity Lubrication drill 3) Can be replaced gun drills achieving H7, H8 or H9 tolerance. 37

38 Dream Drill MQL TYPE vs Competitor DRILLING HOLES * Stopped due to bad wear working condition TOOL YG-1 Competitor M Competitor O DH EDGE CONDITION RESULTS NOT GOOD BAD BAD SIZE Ø6 x 6 x 138 x 193 WORK MATERIAL JIS S45C[DIN AISI1045] RPM(V) 3528 rev/min FEED 0.19 mm/rev DRILLLING DEPTH 80mm (15xD) COOLANT Thru Spindle(Oil Mist) TOTAL DRILLING 1000 HOLES 38

39 DRILLING TOOLS Solid Carbide Dream Drills - General 1. Raw material : Carbide, sub-micro grain 7. Typical customers : General engineering, Automobile industry, Elec. 2. Coating : YG-1 tailored coating & Electronic, Mold & Die. 3. Diameter range : 1.0 to 20.0mm 8. Sales arguments 4. Length : 3D, 5D & 8D 1) Available 3D & 5D range with or 5. Strategy : for achieving H8 or H9 tolerance using one tool and one process only without centering, drilling, boring & reaming. without coolant hole, 8D with coolant hole only. 2) Need enough coolant supply for productivity & long tool life. 6. Materials to work : Steels, cast iron, Non ferrous heavy metals, abrasive plastics. 39

40 Dream Drill - GENERAL vs Competitor WEAR ( μm ) No of Drilling Holes working condition TOOL YG-1 DH Competitor S - SIZE Ø1.5 x 3 x 12 x 55 WORK MATERIAL JIS SKD61(HRc30) [DIN AISI H13] RPM(V) 14,856 rev/min FEED 0.05 mm/rev DRILLLING DEPTH 7.5 mm (5xD) COOLANT Thru Spindle(WET) TOTAL DRILLING 400 HOLES 40

41 DRILLING TOOLS Solid Carbide Dream Drills - INOX 1. Raw material : Carbide, sub-micro grain 2. Coating : YG-1 tailored coating 3. Diameter range : 1.5 to 20mm 4. Length : 3D, 5D & 8D 5. Strategy : Enlarging dream drill line for low thermal conductivity materials like stainless steels. 6. Materials to work : stainless steels, titanium & it s alloys, low carbon steels etc. 7. Typical customers : General engineering, Automobile industry, Elec. & Electronic, Mold & Die 8. Sales arguments 1) Good chip flow due to unique flute geometry & surface treatment 2) Available coolant oil hole type only. 41

42 Dream Drill - INOX vs Competitor WEAR ( μm ) 210 DRILLING HOLES working condition YG-1 DH TOOL Competitor H - Competitor M - SIZE Ø10.0 x 10 x 61 x 103 WORK MATERIAL JIS SUS304[DIN AISI 304] RPM(V) 2200 rev/min FEED 0.10 mm/rev DRILLLING DEPTH 40mm (4D) COOLANT Thru Spindle(Wet Cut) TOTAL DRILLING 210 HOLES 42

43 DRILLING TOOLS Solid Carbide Dream Drills - Aluminum 1. Raw material : Carbide, sub-micro grain grade 2. Coating : non-coating or YG-1 tailored coating 3. Size range : 3-20mm 4. Length : 5D & 8D 5. Strategy: For cutting Al & Al-alloys especially 6. Material to work : aluminum or Al- alloys 7. Typical customer : Automobile & Aerospace industry 8. Sales argument 1) Good chip treatment due to flute geometry & chip space. 2) Better finish & built-up edge preventive 43

44 Dream Drill - ALU vs Competitor Roughness(Ra) Feed (mm/rev.) working condition TOOL YG-1 D Competitor M - SIZE Ø6.0 x 6 x 48 x 100 WORK MATERIAL Al6061 RPM(V) rev/min FEED 0.4~0.6 mm/rev DRILLLING DEPTH 30mm (5D) COOLANT Thru Spindle(Wet Cut) TOTAL DRILLING 1200 HOLES 44

45 DRILLING TOOLS Solid Carbide Dream Drills for High Hardened Steels 1. Raw material : 7. Typical customer : Mold & Die Carbide, sub-micro grain 8. Sales arguments 2, Coating : YG-1 tailored coating 3. Diameter range : 1.0 to 14mm 4. Length : 4D 5. Strategy : 1) Excellent machining surface & short working cycle time 2) Longer tool life than competitors 3) Replaced EDM & wire cutting m/c. Drilling high hardened steels 6. Materials to work : High hardened steels, up to HRc70 45

46 Dream Drill for H.H.S vs Competitor DRILLING HOLES working condition YG-1 D5SS0040 TOOL Competitor D - Competitor O - Competitor N - SIZE Ø10 x 10 x 63 x 111 WORK MATERIAL JIS SKD11 (HRc63)[DIN1.2379] RPM(V) 380 rev/min FEED 0.04 mm/rev DRILLLING DEPTH 25mm (2.5xD) COOLANT Wet Cut TOTAL DRILLING 40 HOLES 46

47 DRILLING TOOLS Solid Carbide NC-Spotting Drills 1. Raw material : Carbide, sub-micro grain 2. Coating : Non coating. Available TiN, TiCN & TiAlN. 3. Diameter range : 6 to 20mm 4. Customers : Mold & Die, General engineering 5. Sales arguments 1) For more precision centering work on CNC machines. 2) The large diameter of the tool permits chamfering works after centering continuously. 47

48 DRILLING TOOLS HSS-PM Multi - 1 Drills 1. Raw material : Premium HSS-PM 2. Coating : YG-1 tailored coating 3. Diameter range : 1.0 to 13.0mm 4. Length : Stub & Jobber 5. Materials to work : Steels up to HRc45, stainless steels, cast iron, non ferrous metal & Al alloys. 6. Strategy 1) Best chip evacuation & excellent self-centering due to unique geometry. 2) Excellent wear resistance due to using premium HSS-PM & YG-1 tailored coating. 7. Typical customers : Automobile industry, General engineering, Electric & Electronic, Machine tools 8. Sales arguments 1) Can use end mill tool holders. 2) Wide application work materials. 3) Excellent work geometry & chip evacuation due to unique geometry. 4) Tool life long due to coating & premium HSS-PM raw materials. 48

49 MULTI 1 DRILL vs Competitor WEAR ( μm ) No of Drilling Holes working condition TOOL YG-1 CDRA03080 Competitor N - SIZE Ø8 x 8 x 37 x 81 WORK MATERIAL JIS SKD61(HRc20)[DIN1.2344] RPM(V) 600 rev/min FEED 0.18 mm/rev DRILLLING DEPTH 24 mm (3xD) COOLANT Thru Spindle(WET) TOTAL DRILLING 300 HOLES 49

50 DRILLING TOOLS HSS Gold-P Drills 1. Raw material : HSS, HSS-E, HSS Co8 2. Coating : YG-1 tailored TiN 3. Diameter range : 1.0 to 13.0mm 4. Length : Jobber length 5. Strategy : Can achieve same performance with full TiN coating which is much lower price than full TiN coating. 6. Materials to work : steels, cast iron, alloyed steels, malleable cast iron 7. Typical customers : General engineering, Automobile industry, Electric & electronic 8. Sales arguments 1) Available various point thinning, worm pattern flute type and regular point type etc. 2) Can be used for CNC machines and traditional machine tools together. 3) Tool life just same as full coating products. 4) For achieving H8, H9 & H10 tolerance. 50

51 DRILLING TOOLS HSS-E Worm Pattern Drills 1. Raw materials : HSS-E 4. Sales arguments 2. Coating & surface treatment : non coating, steam homo, TiN, TiCN, TiAlN 1) For drilling deep holes of various work materials like soft steels, steel alloys, aluminum alloys, cast iron & 3. Length : Stub, Jobber, Long & Extra long length with S.S Shank & T.S shank malleable cast iron etc. 2) Available DH50 & DH100 type according to work materials. 5. Customers : General engineering 51

52 DRILLING TOOLS HSS Straight Shank Drills 1. Raw materials : HSS, HSS-E & HSS Co8 4. Length : Jobber, long & extra long length 2. Surface treatments : 5. Application : General engineering Non coating, gold color, steam homo, TiN, TiCN & TiAlN coatings 6. Materials to work : Steels, alloy steels, brass, aluminum 3. Diameter range : up to 20.0mm (STD size : up to 13.0mm) alloys, cast iron etc. 52

53 DRILLING TOOLS HSS Morse Taper Shank Drills 1. Raw materials : HSS, HSS-E, HSS Co8 2. Surface treatment : Bright, Steam homo & TiN 3. Diameter range : 5.0 to 60.0 mm 4. Length : Short, Jobber, long & extra long length 5. Customers & materials to work General engineering for drilling aluminum alloys, cast iron, malleable cast iron & cast steels. 6. Sales arguments 1) High quality due to little OD run-out. 2) Competitive price due to welding carbon steel shanks. 53

54 DRILLING TOOLS HSS (8% Cobalt) NC-Spotting Drills 1. Raw materials : HSS Co8 5. Sales arguments 2. Coating : Non-coating, TiN, TiCN, TiAlN 1) For more precise centering work on NC & CNC. 3. Diameter range : 3 to 20mm 2) The large diameter of the tools 4. Customers : Mold & Die, General engineering etc. permits chamfering work after centering continuously. 3) Available 90 degree & 120 degree. 54

55 DRILLING TOOLS HSS-EX & HSS Center Drills 1. Raw materials : HSS-EX & HSS 5. Sales arguments 2. Coating : Non-coating 1) Chip evacuation excellent due to 3. Diameter range : 1.0 to 5.0 mm special flute geometry and surface 4. Customers : General engineering etc. treatment. 2) HSS-EX center drills can work for long tool life due to high heat resistance and tough characteristics of raw materials. 55

56 DRILLING TOOLS Carbide & HSS-PM Spade Drills 1. Raw materials : HSS-PM & Carbide 2. Coating : TiN, TiAlN, Hardslick & TiCN 3. Diameter range : 9.5 to 114mm (.374 to ) 4. Strategy 1) Enlarging drilling diameter capacity up to mm. 2) Reducing investment and manufacturing cost using insert type. 3) Machining faster than other tools due to strong drill web, in-house special coating and the best raw materials. 5. Material to work : Steels, gray cast iron, alloyed steels, graphite, malleable cast iron, copper alloys, brass, aluminum alloys, nickel alloys etc. 6. Typical customers : Petroleum ind. Automobile ind. Mold & Die, Mine equip. industry, Ship building ind. 7. Sales arguments 1) Straight shank & spiral shank holder available. 2) Used for CNC or conventional m/c. 3) Available SM point drills. 56

57 Spade Drill vs Competitor WEAR ( μm ) No of Drilling Holes working condition TOOL YG-1 S Competitor A - SIZE Ø3/4 WORK MATERIAL JIS S45C (AISI 1045) RPM(V) 789 rev./min. FEED 0.13 mm/rev. Drilling Depth 47.6 mm COOLANT 6% Emulsion, 70 Bar Drilling Holes 96 57JIS

58 SM-Point Spade Drill vs Competitor * Stopped due to cutting edge bad wear WEAR ( μm ) No of Drilling Holes TOOL SIZE YG-1 SM Competitor A - Ø3/4 WORK MATERIAL JIS S45C (AISI 1045) RPM(V) FEED Drilling Depth COOLANT Drilling Holes working condition 1220 rev./min. 0.3 mm/rev mm (4xD) 6% Emulsion, 70 Bar 100 Holes (competitor : Stop the test at 76 Holes) 58

59 THREADING TOOLS 1. HSS-E Combo Taps(Performance Testing spiral flute tap & spiral point tap) 2. HSS Spiral Flute Taps 3. HSS Spiral point Taps 4. HSS Straight Flute Taps 5. HSS Cold Forming Taps 6. HSS Nut Taps 7. HSS Screw Thread Insert Taps 8. HSS Hand Taps 9. HSS Pipe Taps 10. Solid Carbide Taps 11. Solid Carbide Thread Mills, with & without coolant holes 12. Solid Carbide Thread Mills, with coolant hole & chamfer(performance Testing) 59

60 THREADING TOOLS HSS-E Combo Taps 1. Raw material : HSS-E 2. Surface treatment : Bright. Available TiN, TiCN, TiAlN, Hardslick or Steam home 3. Diameter range : M1 to M30(#0 to 1-1/4 ) 4. Strategy : Improving thread profile & correct thread dimension of work pieces in precision due to special geometry on the first full threads after thread chamfer & chamfer threads. 5. Materials to work : Most of work materials like steels, up to HRc45, stainless steels, cast iron, aluminum alloys, copper, brass, zinc alloys. 6. Typical customers : Automobile industry, Electronic & Electric, Fastener industry, Hyd. & Pneumatic industry, Mold & Die 7. Sales arguments 1) Patent pending for all over world. 1) Available spiral flute and point taps. 3) Increasing tool life & getting better thread profile compared to other competitor s taps. 4) Applicable to wide range materials due to combo function of threads & others. 60

61 Combo Spiral Flute Tap vs Competitor * Stopped due to bad cutting edge wear No. of Tapping Holes TOOL YG-1 SIZE M10 x 1.5 WORK MATERIAL RPM(V) FEED Tapping Depth COOLANT working condition T C Competitor Y - Competitor O - Carbon Steel 318 rpm 477 mm/min 25 mm Water Soluble Oil 61

62 Combo Spiral Point Tap vs Competitor working condition No. of Tapping Holes YG-1 T C TOOL Competitor Y - Competitor O - SIZE M6 x 1.0 WORK MATERIAL Carbon Steel RPM(V) 531 rpm FEED 531 mm/min Tapping Depth 12 mm COOLANT Water Soluble Oil 62

63 THREADING TOOLS HSS Spiral Point Taps 1. Raw materials : HSS, HSS-E & HSS-PM 2. Coating & surface treatment : bright, TiN, TiAlN, Hardslick, steam home 3. Diameter range : M2 to M30(#2-1-1/4 ) 4. Sales argument 1) Difference tap design & raw materials according to work materials like steels, heat-treatment steels, stainless steels, aluminum alloys, nickel alloys & titanium alloys etc. 2) Recommends for through holes. 3) Faster feed than straight & spiral flute taps. 4) Available interrupted thread taps for sticky materials. 63

64 THREADING TOOLS HSS Spiral Flute Taps 1. Raw materials : HSS, HSS-E & HSS-PM 4. Sales arguments 1) Difference design & raw materials 2. Coating & surface treatment : Bright, TiN, TiAlN, Hardslick, Steam home, Nitriding according to various work materials like soft steels, hardened steels, stainless steels, aluminum etc. 3. Diameter range : M1 to M30(#4-1-1/4 ) 2) Used for tapping blind holes. 64

65 THREADING TOOLS HSS Straight Flute Taps 1. Raw materials : HSS, HSS-E & HSS-PM 2. Coating & surface treatment : Bright, TiN, TiAlN, Hardslick, Steam home & Nitriding 3. Diameter range : M1 to M30(#0-1-1/4 ) 4. Sales arguments 1) Difference design & raw materials according to various work materials like soft steels, hardened steels, stainless steels, aluminum alloys, cast iron etc. 2) Recommends for tapping max d tapping length. 3) Recommends for tapping the blind holes which have enough chip space at bottom of the holes. 65

66 THREADING TOOLS HSS Cold Forming Taps 1. Raw materials : HSS-E & HSS-PM 2. Coating & surface treatment : Bright, TiN, TiAlN, Steam homo & Nitriding 3. Size range : M1 to M30 4. Sales arguments 1) Suitable for threading soft materials with at least 8-10% elongation.. 2) Recommends surface treatments depend on work materials. 3) Available carbide forming taps, recommended for tapping High silicon aluminum on your special request. 66

67 THREADING TOOLS HSS Nut Taps 1. Raw materials : HSS, HSS-E 4. Sales strategy 2. Coating & surface treatment : Bright 1) Used for tapping nuts on machines. 3. Diameter range : M3 to M20 2) Available difference pitches, thread lengths, thread angles & raw materials. 3) Available surface treatments and coatings on customer s request. 4) Available coupling type for large diameters depend on customer s request. 67

68 THREADING TOOLS HSS Screw Thread Insert Taps 1. Raw materials : HSS, HSS-E 2. Coating : Bright 3. Diameter range : 4. Typical Customers : M2.5 to M20(#4 to ¾ ) Part s manufacturers in aluminum & cast iron. 5. Strategy 1) Used for increasing strength of thread due to enlarging thread pitch diameter with insert coil. 2) Used for repairing various tools and machine parts. 68

69 THREADING TOOLS HSS Hand Taps 1. Raw materials : HSS & HSS-E 5. Sales arguments 2. Coating : bright & steam homo 1) Available hand taps in JIS, ANSI and DIN Diameter range : M2 to M52(#4 to 2 ) * W3/32 to W2 2) DIN352 hand taps are serial taps(incremental set taps) 3) Can be used for by hand and by 4. Typical Customer : General engineering(various) machines together. 4) Available TiN. TiCN or others depend on customer s requests. 69

70 THREADING TOOLS HSS Pipe Taps 1. Raw materials : HSS-E, HSS 2. Surface treatment : Bright, steam homo 3. Diameter range : 1/16 to 2 4. Materials to work : Steels, cast iron, copper alloys & aluminum alloys etc. 5. Customers : Construction ind., hyd. & pneumatic ind., shipping building ind., etc. 6. Sales arguments 1) Available taps for thread G, Rc, Rp. PT, PS, NPT, NPS etc. 2) Available various coatings & surface treatments depend on customer requests. 70

71 THREADING TOOLS Solid Carbide Taps 1. Raw material : Carbide 5. Sales arguments 2. Coating : Bright 1) Recommended for high silicon 3. Diameter range : M3 to M20 aluminum and cast iron. 4. Customers : Automobile ind. 2) Available straight and spiral taps depend on customer s request. 3) Available coating like Hardslick, TiAlN etc. depend on customer request. 71

72 THREADING TOOLS Solid Carbide Thread Mills (with &without coolant hole) 1. Raw material : Carbide, sub-micro gain 2. Coating : None & TiAlN 3. Diameter range : M3 to M20(1/4 to 3/4 ) 4. Typical customers : Aerospace, Automobile ind. 5. Sales arguments 1) Can be used for most work materials and, especially threading difficult-tomachine materials too. 2) Can machine up to HRc60 materials. 3) Can achieve 100% thread profiles. 4) Need 3 axis CNC control machine and software. 5) Available TiCN & Hardslick coating etc. depend on customer demand. 6) YG-1 s Std. is DIN6535HA 72

73 THREADING TOOLS Solid Carbide Thread Mills (with coolant hole & chamfer) 1. Raw material : Carbide, sub-micro grain 2. Coating : None & TiAlN 3. Diameter range : M3 to M20(1/4 to 3/4 ) 4. Typical customers : Aerospace, Automobile ind. 5. Sales arguments 1) All same as solid carbide thread mills except chamfer. 2) Chamfer operation can be done before threading operation in one chucking. 3) Available drill thread mills depend on customer s demand. 4) Available NPT, NPS, PT, PS, G, Rc, Rp pipe thread mills depend on demand. 73

74 Thread Mill with C sink vs Competitor WEAR ( μm ) No of Threading Holes working condition TOOL YG-1 L Competitor J - SIZE Ø6.5xØ10x16.8x72 WORK MATERIAL JIS S45C (HRc 20, AISI1045) RPM(V) 4,897 rpm FEED 77 mm/min. Threading Depth 16 mm COOLANT Water Soluble No. of Holes 200 Holes 74

75 OTHER TOOLS 1) HSS Reamers(Performance Testing) 2) HSS Countersinks, Deburring tools & Chamfering tools(performance Testing, Countersink tool & Chamfering tool) 3) HSS-E Counterbores 4) Carbide Rotary Burrs 5) Ground Carbide Bars 6) Special Cutting Tools ( Step Drills, HSS Sub-land step drills, Carbide Burnishing Drills, HSS Drill & Taps, Acme Thread Taps & Trapezoidal Thread Taps, Carbide Step Reamers, Bridge Reamers, Aircraft Drills(thread shank, 6 & 12 Long Drills) 7) Tool Holders 75

76 OTHER TOOLS HSS Reamers 1. Raw materials : HSS, HSS-E 5. Sales arguments 2. Coating : None(std.) 1) Straight & left hand spiral flute 3. Diameter range : 2.0 to 60.0 mm reamers, and hand reamers & 4. Materials to work : Steels, stainless steels, cast iron, aluminum, copper alloys, plastic etc. chucking reamers(straight shank & taper shank) are supplied. 2) Supplying in DIN206, 208 & 212 standard & OD tolerance of DIN1420 for H7 tolerance. 76

77 Straight Flute Reamer vs Competitor WEAR ( μm ) No of Reaming Holes working condition TOOL YG-1 K Competitor G - SIZE Ø8 x 33 x 117 WORK MATERIAL RPM(V) FEED Reaming Depth COOLANT No. of Holes 100 JIS S45C (HRc 25)-AISI rpm 57 mm/min. 16 mm(2d) Water Soluble 77

78 OTHER TOOLS HSS Countersinks (deburring tools & single chamfering tools) 1. Raw material : HSS, HSSE, HSS C08 5. Sales arguments 2. Coating : None(std.) 1) Countersink s specifications are 3. Diameter range : 4.3 to 50mm according to DIN335-C 4. Materials to work Steels, stainless steels, cast iron, aluminum, copper alloys, plastic etc. 2) Deburring tools with hole & single flute chamfering cutters are supplying in same diameters. 3) TiN and TiCN coatings are available. 4) Easy to regrind, and works without vibration. 78

79 Countersink vs Competitor. WEAR ( μm ) No of Chamfering Holes working condition TOOL YG-1 C Competitor M - SIZE Ø20.5 x 90 x 63 WORK MATERIAL JIS S45C (HRc 40-AISI1045) RPM(V) 200 rpm FEED 40 mm/min. Chamfering Size Ø20.0 COOLANT Water Soluble No. of Holes

80 Chamfering tool vs Competitor. WEAR ( μm ) No of Chamfering Holes working condition TOOL YG-1 C Competitor M - SIZE Ø20 x 90 x65 WORK MATERIAL JIS S45C (HRc 40, AISI1045) RPM(V) 200 rpm FEED 24 mm/min. Chamfering Size Ø20.0 COOLANT Water Soluble No. of Holes

81 OTHER TOOLS HSS-E Counterbores 1. Raw material : HSS-E 2. Coating : None(STD.) 3. Diameter range : Screw Size M3 to M12 4. Sales arguments 1) Used for making the space of socket cap screw head on the parts. 2) Supplying 3 kind dimension tools named medium, fine & before threading. 3) Supplying with 3 flutes for 180 degree socket head cap screw. 4) Manufactured in DIN373 standard. 81

82 OTHER TOOLS Carbide Rotary Burrs 1. Raw material : Carbide 5. Sales arguments 2. Diameter range : 1.5 to 25.0mm 1) Due to strong brazing strength, can 3. Shape of tools : form A to form N(13 kinds) work heavy cut compared to competitor s. 2) Tool life longer due to using best raw 4. Customers : Automobile ind., Aircraft ind. & Ship building industry. materials and high YG-1 Grinding technology. 82

83 OTHER TOOLS Ground Carbide Bars 1. Raw material : Carbide, sub-micro grain 2. Diameter range : 3.0 to 20.0mm (320mm length) 3. Sales arguments 1) Can be used for making other tools like pin gages, dowel pins or carbide cutting tools etc. due to one of best carbide raw materials. 2) Ground in h6 OD tolerance, and length tolerance is +6.0mm. 83

84 OTHER TOOLS Special Cutting Tools 1. Main kinds of special cutting tools 1) Step drills (HSS & carbide, multi diameter drills) 2) HSS Sub-land step drills 3) Carbide burnishing drills 4) HSS drill & taps 5) Acme thread taps & trapezoidal thread taps 6) Carbide step reamers 7) Bridge reamers 8) Aircraft drills (thread shank type drill, 6 & 12 long drills) 2. Main customers : Automobile industry & Aircraft industry etc. 3. Sales arguments 1) Available according to customer demands. 2) Available various coatings depend on customer demand. 84

85 OTHER TOOLS Tool Holders Representing all international standard toolholders * SK (DIN69871) * BT(MAS 403) * CAT(ANSI) * HSK(DIN 69893) 1) Hydraulic Chucks - Excellent T.I.R accuracy : 0.003mm - Basic balancing grade : G2.5/25,000rpm * Radial tool length presetting type : Easy to adjust tool length by external screw 2) Shrink Fit Holders - Excellent T.I.R accuracy : 0.002mm - Basic balancing grade : G2.5/25,000rpm - Strong torque power : 5Nm~270Nm 3) Milling Chucks * High speed milling chuck - Balancing grade : G6.3/20,000rpm 4) SK Slim Chucks - Slim design to minimize interference between workpiece and toolholder - Nikken type SK slim chuck compatible 5) Boring System - Covering full range of boring bar * Twin edge boring bar * Square boring bar * Micro boring bar 6) Tapping ER Chucks - Cost saving design to use cheap ER collets - Tension & Compression 7) ER Collet Chucks 8) NC Drill Chucks 9) Morse Taper Adapters 10) End Mill Holders & Side Lock Arbors 11) Face Mill System 12) Shell Mill Arbors & Combi Mill Arbors etc. 85

86 Q & A 86

87 Thank you for your participation. 87