FeatuRes OF GeOMetRy. synchro tapping chuck (er type) advantages. GUIdE LINE TO ICONS
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2 FeatuRes OF GeOMetRy synchro tapping chuck (er type) advantages GUIdE LINE TO ICONS Working Material GS s with good machinability Rm<850N/mm 2 GV Any material with at least 8~10% elongation Tool Raw Material HSS-PM Standard of Tools DIN 371/376 Number of DIN Standard Class of Thread 6H Thread Angle 6HX Chamfer Lead B C Surface Treatment TiCN Titanium Carbon Nitride Coating TiN Titanium Nitride Coating Helix Angle R45 2 Phone: , yg1@yg1.kr Phone: , yg1@yg1.kr 3
3 case study SPIRAL FLUTE TAP M10 x 1.5 Tool Blind Hole Spiral Flute Tap STRAIGHT FLUTE TAP M10 x 1.5 Tool M10 x Work Material 4140 / 42CrMo4 / SCM440 Hardness : HRc20 Cutting Speed 25 m/min. 955 rev./min. RPM 1326 rev./min. Tapping Depth 25.0 mm (2.5xD / Blind Hole) Tapping Depth 20.0 mm (2.0xD / Through Hole) Tapping Holes 330 Tapping Holes 500 Cooling Method External Cooling Water Soluble (9% Emulsion) Cooling Method External Cooling Water Soluble (9% Emulsion) Machine Vertical Machining Center Machine Vertical Machining Center M10 x 1.5 Work Material C45 / 1045 / S45C Hardness : HRc20 Cutting Speed 30 m/min. RPM 150 Tool 250 Holes 300 Spiral Point 2.5 x D Through Hole Spiral Point Tap M6 x Work Material 1045 / C45 / S45C Hardness : HRc20 Cutting Speed 35 m/min rev./min. RPM 1857 rev./min. Tapping Depth 15.0 mm (2.5xD / Through Hole) Tapping Depth 15.0 mm (2.5xD / Blind Hole) Tapping Holes 420 Tapping Holes 960 Cooling Method External Cooling Water Soluble (9% Emulsion) Cooling Method External Cooling Water Soluble (9% Emulsion) Machine Vertical Machining Center Machine Vertical Machining Center M6 x 1.0 Work Material 4140 / 42CrMo4 / SCM440 Hardness : HRc20 Cutting Speed 30 m/min. RPM Holes Phone: , yg1@yg1.kr Holes Phone: , yg1@yg1.kr Cold Forming 2.5 x D Blind Hole Cold Forming Tap Cold FORMING TAP M6 x 1.0 Tool Straight Flute 2.0 x D Through Hole Straight Flute Tap 330 SPIRAL POINT TAP M6 x Spiral Flute 2.5 x D Holes 5
4 10. STEELS MACHINE TAPS RECOMMENDATION TABLE TiN/TiCN-COATED HSS-PM TAPS USE = EXCELLENT = GOOD MATERIAL GROUPS GS GS GS GV SERIES TTS31 TTS33 TKS35 TTS37 spiral spiral straight cold FLUTE TYPE Flute Point Flute Forming PAGE THREAD TYPE M M M M TAP MATERIAL Hss-PM Hss-PM Hss-PM Hss-PM DESCRIPTION DIN 371/376 SURFACE TREATMENT / COATING tin tin ticn tin SPIRAL FLUTE ANGLE R CHAMFER LEAD ACC. DIN 2197 c B c c THREAD DEPTH 2.5d 3.0d 2.0d 3.0d HOLE TYPE TENSILE STRENGTH HARDNESS CUTTING SPEED MateRIaL GROuPs LIst OF MateRIaLs N/mm 2 HB m/min. 20. STAINLESS STEELS 30. CAST IRON 60. COPPER, BRASS, BRONZE 70. ALUMINUM 80. PLASTICS Magnetic Soft s < 400 < ~46 12 Structure s < ~46 13 Plain Carbon s < ~40 14 St. loy loy s < ~33 15 St. loy loy s, Hardened s 1,200 17~22 16 St. loy loy s, Hardened s > 1,200 > 350 7~12 21 INOX Free Free Machining < ~23 22 INOX Aust. Austenitic < ~18 23 INOX Ferritic, Ferritic+Austenitic, Martensitic < 1,000 < ~15 31 GG cast Grey Cast Iron < ~33 32 GG cast Grey Cast Iron < 1,000 < ~18 33 GGG cast Nodular Graphite, Malleable Cast Iron < ~33 34 GGG cast Nodular Graphite, Malleable Cast Iron < 1,000 < ~18 61 Cu Copper, Unalloyed < ~27 62 Cu loy (Short) Short chip Brass, Bronze, Copper < ~77 63 Cu loy (Long) Long chip Brass, Bronze, Copper < ~46 64 Cu--Fe Cu--Fe loys < 1,500 < 470 7~12 71 / Mg uminum, Magnesium, Unalloyed < ~33 72 Wrought uminum, loyed, Si < 1.5% < ~77 73 (Si 10%) uminum, loyed, Si 10% < 400 < ~46 74 (Si > 10%) uminum, loyed, Si > 10% < 400 < ~33 81 Thermosoft Thermoplastics 60~65 82 Thermoset Thermosseting s 22~27 83 FRP Fiber Reinforced s 12~ M L1 spiral FLute taps IsO metric coarse threads din 13 ØD1 L3 L2 HSS-PM ØD2 DIN 371/376 Pitch EdP No. KI 6H Thread K C Overall P Neck TiN Shank diameter R45 TTS31 SERIES Suitable for high speed machining and high precision threads Applicable to 2-3 times faster cutting speed than minimum general GS Taps cutting speeds No. of Flute Ød1 Tapping drill diameter ØD1 P TiN L1 L2 L3 ØD2 K Kl Z Ød1 M3 x 0.5 TTS M4 x 0.7 TTS M5 x 0.8 TTS M6 x 1.0 TTS M8 x 1.25 TTS M10 x 1.5 TTS M12 x 1.75 TTS M14 x 2.0 TTS M16 x 2.0 TTS M18 x 2.5 TTS M20 x 2.5 TTS DIN 371(M3~M10) and DIN 376(M12~M20) Coating(TiN) is available on your request. 2.5xD series MOdeL description PaGe SYTER 11~14 synchro tapping chuck (er type) CAT 15 SYTC synchro tapping chuck (QuIcK change type) 16~18 Unit : N/mm 2 < 400 St. loy St. loy 1200 St. loy > 1200 INOX Free INOX Aust. INOX Ti loy 1300 Ni Ni loy Ni loy 1400 Cu Cu loy Short Cu loy Long Cu--Fe < 1500 / Mg Wrought Si 10% Si>10% Thermosoft : Excellent : Good Ti Thermoset Ti loy FRP 6 Phone: , yg1@yg1.kr Phone: , yg1@yg1.kr 7
5 M SPIRAL POINT TAPS ISO metric coarse threads DIN 13 TTS33 SERIES M STRAIGHT FLUTE TAPS ISO metric coarse threads DIN 13 TKS35 SERIES Suitable for high speed machining and high precision threads Applicable to 2-3 times faster cutting speed than minimum general GS Taps cutting speeds Suitable for high speed machining and high precision threads Applicable to 2-3 times faster cutting speed than minimum general GS Taps cutting speeds ØD1 ØD2 P 3.0xD ØD1 ØD2 P 2.0xD K K L1 L3 L2 KI L1 L3 L2 KI Ød1 Ød1 HSS-PM DIN 371/376 6HX B TiN HSS-PM DIN 371/376 6HX C TiCN Pitch EDP No. Thread Overall Neck Shank No. of Flute Tapping Drill ØD1 P TiN L1 L2 L3 ØD2 K Kl Z Ød1 M3 x 0.5 TTS M4 x 0.7 TTS M5 x 0.8 TTS M6 x 1.0 TTS M8 x 1.25 TTS M10 x 1.5 TTS M12 x 1.75 TTS M14 x 2.0 TTS M16 x 2.0 TTS M18 x 2.5 TTS M20 x 2.5 TTS DIN 371(M3~M10) and DIN 376(M12~M20) Coating(TiN) is available on your request. Pitch EDP No. DIN 371(M3~M10) and DIN 376(M12~M20) Coating(TiN) is available on your request. Thread Overall Neck Shank No. of Flute Tapping Drill ØD1 P TiCN L1 L2 L3 ØD2 K Kl Z Ød1 M3 x 0.5 TKS M4 x 0.7 TKS M5 x 0.8 TKS M6 x 1.0 TKS M8 x 1.25 TKS M10 x 1.5 TKS M12 x 1.75 TKS M14 x 2.0 TKS M16 x 2.0 TKS M18 x 2.5 TKS M20 x 2.5 TKS Unit : N/mm 2 < 400 St. loy St. loy 1200 St. loy > 1200 INOX Free INOX Aust. INOX Ti loy 1300 Ni Ni loy Ni loy 1400 Cu Cu loy Short Cu loy Long Cu--Fe < 1500 / Mg Wrought Si 10% Si>10% Thermosoft : Excellent : Good Ti Thermoset Ti loy FRP Unit : N/mm 2 < 400 St. loy St. loy 1200 St. loy > 1200 INOX Free INOX Aust. INOX Ti loy 1300 Ni Ni loy Ni loy 1400 Cu Cu loy Short Cu loy Long Cu--Fe < 1500 / Mg Wrought Si 10% Si>10% Thermosoft : Excellent : Good Ti Thermoset Ti loy FRP 8 Phone: , yg1@yg1.kr Phone: , yg1@yg1.kr 9
6 M cold FORMING taps IsO metric coarse threads din 13 TTS37 SERIES synchro tapping chuck (er type) SYTER SERIES Suitable for high speed machining and high precision threads Applicable to 2-3 times faster cutting speed than minimum general GV Taps cutting speeds ØD1 ØD2 P 3.0xD L1 L3 L2 KI K Ød1 HSS-PM DIN 371/376 6HX C TiN din sK Taper DIN Accuracy G Value RPM Coolant System - SK AT3 AD/B Pitch EdP No. Thread Overall Neck Shank diameter No. of Lobe Tapping drill diameter ØD1 P TiN L1 L2 L3 ØD2 K Kl Z Ød1 M3 x 0.5 TTS M4 x 0.7 TTS M5 x 0.8 TTS M6 x 1.0 TTS M8 x 1.25 TTS M10 x 1.5 TTS M12 x 1.75 TTS DIN 371(M3~M10) and DIN 376(M12) TAPER No. MOdEL No. EdP No. Tap Clamping Range Nut d L SK40Ad/B-SYTER12-79 P M2-M ER SK40Ad/B-SYTER16-85 P M3-M ER SK40Ad/B-SYTER20-90 P M3-M ER SK40Ad/B-SYTER P M4-M ER SK40Ad/B-SYTER P M8-M ER SK50Ad/B-SYTER12-79 P M2-M ER SK50Ad/B-SYTER16-85 P M3-M ER SK50Ad/B-SYTER20-90 P M3-M ER SK50Ad/B-SYTER P M4-M ER SK50Ad/B-SYTER P M8-M ER Unit : N/mm 2 < 400 St. loy St. loy 1200 St. loy > 1200 INOX Free INOX Aust. Ti loy 1300 Ni Ni loy Ni loy 1400 Cu Cu loy Short Cu loy Long Cu--Fe < 1500 INOX / Mg Wrought Si 10% Si>10% Thermosoft : Excellent : Good Ti Thermoset Ti loy FRP 10 Phone: , yg1@yg1.kr Phone: , yg1@yg1.kr 11
7 synchro tapping chuck (er type) SYTER SERIES synchro tapping chuck (er type) SYTER SERIES din 69893/IsO HsK FORM a Taper DIN Accuracy G Value RPM Coolant System - HSK AD JIs B6339/Mas 403-Bt Taper JIS B6339 Accuracy G Value RPM Coolant System - BT AT3 AD/B TAPER No. MOdEL No. EdP No. Tap Clamping Range Nut d L HSK63A-SYTER16-90 P M3-M ER A HSK63A-SYTER20-94 P M3-M ER HSK63A-SYTER P M4-M ER TAPER No. MOdEL No. EdP No. Tap Clamping Range Nut d L BT40Ad/B-SYTER12-79 P M2-M ER BT40Ad/B-SYTER16-85 P M3-M ER BT40Ad/B-SYTER20-90 P M3-M ER BT40Ad/B-SYTER P M4-M ER BT40Ad/B-SYTER P M8-M ER BT50Ad/B-SYTER P M2-M ER BT50Ad/B-SYTER P M3-M ER BT50Ad/B-SYTER P M3-M ER BT50Ad/B-SYTER P M4-M ER BT50Ad/B-SYTER P M8-M ER Phone: , yg1@yg1.kr Phone: , yg1@yg1.kr 13
8 synchro tapping chuck (er type) SYTER SERIES synchro tapping chuck (er type) CAT SERIES straight-k asme B cat Taper ASME B5.50 Accuracy G Value RPM Coolant System - CAT AT3 AD/B MOdEL No. EdP No. Tap Clamping Range Nut / Collect d L d1 K20-SYTER16 P M3-M ER K25-SYTER16 P M3-M ER K25-SYTER27 P M4-M ER TAPER No. MOdEL No. EdP No. Tap Clamping Range Nut d L CAT40Ad/B-SYTER12-79 JK060SYT M3-M ER CAT40Ad/B-SYTER16-85 JK062SYT M3-M ER CAT40Ad/B-SYTER20-90 JK064SYT M3-M ER CAT40Ad/B-SYTER JK066SYT M4-M ER CAT40Ad/B-SYTER JK068SYT M4-M ER CAT50Ad/B-SYTER12-79 JL060SYT M3-M ER CAT50Ad/B-SYTER16-85 JL062SYT M3-M ER CAT50Ad/B-SYTER20-90 JL064SYT M3-M ER CAT50Ad/B-SYTER JL066SYT M4-M ER CAT50Ad/B-SYTER JL068SYT M4-M ER Phone: , yg1@yg1.kr Phone: , yg1@yg1.kr 15
9 synchro tapping chuck (QuIcK change type) SYTC SERIES synchro tapping chuck (QuIcK change type) SYTC SERIES L1 d1 D1 d1 D1 TAPER No. L TAPER No. L din sK Taper DIN Accuracy G Value RPM Coolant System - SK AT3 A din 69893/IsO HsK FORM a Taper DIN Accuracy G Value RPM Coolant System - HSK A TAPER No. MOdEL No. EdP No. Tap Matching Weight d1 d1 L Inserts (Kg) 30 SK30-SYTC12-65 P M3-M SK30-SYTC20-89 P M6-M SK40-SYTC12-65 P M3-M SK40-SYTC20-79 P M6-M SK40-SYTC P M18-M SK50-SYTC12-65 P M3-M SK50-SYTC20-79 P M6-M SK50-SYTC P M18-M CAT(ANSI B5.50) taper and Inch type products are available. TAPER No. MOdEL No. EdP No. Tap Matching Inserts d1 d1 L L1 32A HSK32A-SYTC12-75 P M3-M A 63A 100A HSK50A-SYTC12-72 P M3-M HSK50A-SYTC20-91 P M6-M HSK63A-SYTC12-75 P M3-M HSK63A-SYTC12-80 P M3-M HSK63A-SYTC P M3-M HSK63A-SYTC P M3-M HSK63A-SYTC P M3-M HSK63A-SYTC20-89 P M6-M HSK63A-SYTC P M18-M HSK100A-SYTC12-75 P M3-M HSK100A-SYTC P M3-M HSK100A-SYTC20-94 P M6-M HSK100A-SYTC P M6-M HSK100A-SYTC P M18-M HSK100A-SYTC P M18-M Phone: , yg1@yg1.kr Phone: , yg1@yg1.kr 17
10 TECHNICAL DATA SYNCHRO TAPPING CHUCK (QUICK CHANGE TYPE) SYTC SERIES TROUBLE SHOOTING GUIDE Specific Problem Cause Solution Dimensional Accuracy Incorrect Tap 1. Use proper limits of taps 2. Use longer chamfered taps D L L1 d1 D1 Chip Packing 1. Use spiral point or spiral fluted taps 2. Reduce number of flutes to provide extra chip room 3. Use larger hole size 4. If tapping a hole, allow deeper hole where applicable or shorten the thread length of the parts 5. Use proper lubricant STRAIGHT-K TAPER No. MODEL No. EDP No. Tap Matching Inserts d1 D1 L L1 D1 Oversize Pitch Galling 1. Apply proper surface treatment such as Hardslick or chrome 2. Use proper cutting lubricant 3. Reduce tapping speed 4. Use proper cutting angle in accordance with material being tapped 5. Use large hole size 20 K20-SYTC12-46 P M3-M K20-SYTC P M3-M K25-SYTC12-46 P M3-M K25-SYTC20-74 P M6-M K25-SYTC P M18-M K32-SYTC12-74 P M3-M Operating Conditions 1. Apply proper tapping speed 2. Correct alignment of tap and drill hole 3. Free cutting either tap or workpiece 4. Use proper tapping speed to avoid torn or rough threads 5. Use lead screw tapper 6. Use proper tapping machine with suitable power 7. Avoid misalignment of the tap and drill hole from loose spindle or worn holder Feature : Tool Condition 1. Obtain proper indexing angle for the flutes at the cutting edge 2. Grind proper cutting angle and chamfer angle 3. Avoid too narrow a land width 4. Remove burrs from regrinding Oversize Internal Hole Galling 1. Use minimum hole size 2. Avoid tapered hole 3. Use proper chamfered taps 1. Galling solutions 1 through 4 above can be applied to this specific problem Undersize Pitch Incorrect Tap Damaged Thread 1. Use oversize taps 2. Apply proper chamfer angle 3. Increase cutting angle 1. Use proper reversing speed to avoid damaging tapped thread on the way out of the hole Left-over Chips 1. Increase cutting performance to avoid any left over chips in the hole 2. Remove left over chips from the hole for gage checking Undersize Internal Hole 1. Use maximum drill size Incorrect Tap Selection 1. Avoid chip packing in the flutes or on the bottom of the hole Use spiral pointed or spiral fluted taps or fluteless taps 2. Apply correct surface treatment such as Hardslick or bright Breakage Excessive Tapping Torque 1. Use larger drill size 2. Try to shorten thread length 3. Increase cutting angle 4. Apply a tap with more thread relief and reduced land width 5. Apply correct surface treatment such as Hardslick 18 Phone: , yg1@yg1.kr Phone: , yg1@yg1.kr 19
11 TECHNICAL DATA TECHNICAL DATA TROUBLE SHOOTING GUIDE TAP TOLERANCES Specific Problem Cause Dimensional Accuracy Solution Tolerance classes of taps and tolerance positions for screw threads as per Metric ISO Standard. Breakage Operating Conditions 1. Reduce tapping speed 2. Avoid misalignment between tap and the hole and tapered hole 3. Use floating type of tapping holder 4. Use tapping holder with torque adjustment 5. Avoid hitting bottom of the hole with tap Tool Condition 1. Do not grind the bottom of the flute 2. Avoid too narrow a land width 3. Remove all worn sections when regrinding the flutes 4. Regrind tool more frequently Chipping Incorrect Tap Selection 1. Reduce cutting angle 2. Use a different kind of high-speed steel tap 3. Reduce hardness of the tap 4. Increase chamfer length 5. Avoid chip packing in the flutes or in the bottom of the hole by using spiral fluted or spiral pointed taps Operating Conditions 1. Reduce tapping speed 2. Avoid misalignment between tap and hole 3. Avoid sudden return of reverse in blind hole tapping 4. Avoid galling 5. Use larger hole size Nut thread Positioning of H tolerance Tolerance Classes for Taps Nut thread Positioning of G tolerance Incorrect Tap Selection 1. Apply specially designed tap for tapping heat treated material 2. Change to a type of high-speed steel tap that contains vanadium 3. Apply special surface treatment such as TiCN, TiN or Hardslick 4. Increase chamfer length Wear Operating Conditions 1. Reduce tapping speed 2. Apply proper cutting lubricants 3. Avoid work hardened hole 4. Use larger hole size Tool Condition 1. Grind proper cutting angle 2. Avoid hardness reduction from grinding process Chamfer Too Short 1. Increase chamfer length Wrong Cutting Angle 1. Apply proper cutting angle D2 : Pitch diameter D2 : Pitch diameter Torn or Rough Thread Galling 1. Use thread relieved taps 2. Reduce land width 3. Apply surface treatment such as Hardslick or chrome 4. Use proper cutting lubricant 5. Reduce tapping speed 6. Use larger hole size 7. Obtain proper alignment between tap and work Taps tolerances and recomanded classes Tap tolerance ISO Tap tolerance DIN Correct class to obtain Nut thread with tolerance Chip Packing 1. Use spiral pointed or spiral fluted taps 2. Use larger drill size ISO 1 4H 4H 5H ISO 2 6H 4G 5G 6H Chattering on Tapped Thread Tool Free Cutting Tool Condition 1. Reduce cutting angle 2. Reduce amount of thread relief 1. Avoid too narrow land width 2. Do not grind the bottom of the flute ISO 3 6G 6G 7H 8H 7G 7G 8G 20 Phone: , yg1@yg1.kr Phone: , yg1@yg1.kr 21
12 P K P M N s N P M K N P M K N s
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