地址 : 中国湖南株洲市天元区黄河南路 Address: Huanghe Southern Road, Tianyuan Zone,Zhuzhou, Hunan Province, China 邮编 (Postcode): 电话 (Tel):
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1 地址 : 中国湖南株洲市天元区黄河南路 Address: Huanghe Southern Road, Tianyuan Zone,Zhuzhou, Hunan Province, China 邮编 (Postcode): 电话 (Tel): 传真 (Fax): 网址 (Web site): http// 邮箱 ( ): zccct@zccct.com
2 Innovation of High Hardness Material Machining HMX Series Solid Carbide Endmills with Ultra-fine Grained and Nano-Coated
3 Achieving the Improvement of High Hardness Material Machining Innovative Techniques Gorgeous Improvement HM Series HMX Series
4 Series HMX Application 70HRC HM 60HRC HMX HMX Series Series is well-suited is well-suited for machining for machining of high hardness materials such as Hardened above HRC50, Cold-work ie and so forth. It is also applied in High Speed Machining. 50HRC 40HRC V C Most Suitable Range Applicable Range
5 Unique structure of tools and logical design of tool geometry lead to Outstanding performance of cutting. Orange coating provides Higher wear identificaition.
6 Special techniques and structures added to the coatings, high hardness of coating, heat-resisted and anti-oxidation for machining of high hardness material and high speed machining. Special Techniques of Coating Outstanding techniques of coating with Improved Bonding to substrate. Special techniques applied to the surface. Reduced friction and smooth chip evacuation generate Outstanding surface quality. Perfect Performances of Heat Resistance & Anti-Oxidation After oxidized in 1100 C, series of HMX only lightly oxidized. However, product from Company A has completely oxidized. oxide Series of HMX Product of Company A
7 Longer Tool Life Cutting Tool: HMX-4E-10.0 Workpiece Material: SK11 (62HRC) Cutting Speed: 100m/min Feed per Revolution: 0.2mm/r Axial Cutting epth: Ap=10mm Radial Cutting epth: Ae=0.3mm System of Cooling: Air Cooling Wear of Tool after 60 min Machining Product of Company A Product of Company B Curve Comparison of Peripheral of Peripheral Edge Wear Edge Wear VB 0.1 (mm) Length of Cutting (m) HMX 4E-10.0 Product of Company A Product of Company B Cutting Tool: HMX-4EL-8.0 Style of Milling: Side Milling Workpiece Material: Hardened (HRC65) Cutting Speed: 100m/min Feed per Revolution: 0.15mm/r Cutting epth: 0.3mm Working Engagement: 5mm System of Cooling: Air Cooling Wear Comparison after 40 min Machining End Edge Rake Face HMX Series Product of Company A Product of Company B Wear of Tools Normal Wear Rapid Wear amaged
8 Higher Machining Efficiency Cutting Tool: HMX-4R-6.0R1.0 Cutting Speed: 200m/min Position of Machining: Cavity Machining Feed per Revolution: 0.2mm/r Working Engagement: 0.3mm (30mm 30mm 10mm) Cutting epth: 5mm Workpiece Material: Hardened (HRC55) System of Cooling: Air Cooling Comparison of Machining Time for One Cavity 65 Company B Company A 70 HMX T (min) The Machining Efficiency of HMX Series is improved by 2 times compared to others. Outstanding Quality of Machining Cutting Tool: HMX-2B-R0.3 Workpiece Material: SK11 (HRC62) Cutting Speed: 200m/min Feed per Revolution: 0.2mm/r Cutting epth: 0.2mm Working Engagement: 0.3mm System of Cooling: Air Cooling Ra Comparison of Machined Surface Ra (mm) HMX 4E-10.0 Product of Company A Product of Company B Length of Cutting (m)
9 2-Flute Flattened Endmill with Straight Shank (HMX-2E) Side Milling Step Shoulder Milling Trochoidal Milling d 10 L H HMX-2E Style of Nose-Protected For Slot Milling d #2 H L Mostly for High Speed Machining and ry Milling o ~ < 0~ Specification Basic imension (mm) d H L Tooth Z Graphic Stock HMX-2E-1.0S HMX-2E-1.5S HMX-2E-2.0S HMX-2E-2.5S HMX-2E-3.0S HMX-2E-4.0S #2 HMX-2E HMX-2E HMX-2E HMX-2E HMX-2E HMX-2E HMX-2E HMX-2E HMX-2E HMX-2E HMX-2E #2 HMX-2E HMX-2E #2 HMX-2E HMX-2E #2 HMX-2E HMX-2E #2 HMX-2E #2 HMX-2E #2 HMX-2E #2 HMX-2E #2 Materials Overview Very Suitable Suitable Workpiece Material Carbon Pre-hardened / Hardened Cast Iron/ Stainless Copper Nodular Cast ~40HRC ~50HRC ~60HRC ~70HRC Iron Stock Available Make-to-Order Heat-resisted Ti Al Ti 01
10 Cutting ata of HMX-2E Workpiece Material Pre-Hardened / Hardened Hardened Hardened Hardended 40~50HRC 50~60HRC 60~65HRC 65~70HRC iameter Revolution Speed Feed Rate Revolution Speed Feed Rate Revolution Speed Feed Rate Revolution Speed Feed Rate (mm) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) a e =0.05 a e =0.03 a e =0.02 Maximum Cutting Ae epth a p =1.5 a p =1 a p =1 Maximum Ae=1.0mm Maximum Ae= 0.5mm Maximum Ae= 0.3mm 1. Please select the machine and chucking appliances with high accuracy and high rigidity. 2. Vibration and Noise may occur while machine and workpiece are installed with weak rigidity. Please reduce the Revolution Speed and Feed with the same rate as the cutting data mentioned above. 3. Air Cooling applied or MQL (Minimum Quantity Oil Mist Cooling). 4. own Milling is recommended for Side Milling. 5. Please make sure that the length of overhang should be as short as possible with no collision. 02
11 4-Flute Flattened Endmills with Straight Shank (HMX-4E) d 10 L H Side Milling Step Shoulder Milling Trochoidal Milling d #2 HMX-4E Style of Nose-Protected H L For Side Milling and Shallow Slotting Mostly for High Speed Machining and ry Milling o ~ < 0~ Specification Basic imension (mm) Tooth d H L Z Graphic Stock HMX-4E-1.0S HMX-4E-1.5S HMX-4E-2.0S HMX-4E-2.5S HMX-4E-3.0S HMX-4E-4.0S #2 HMX-4E HMX-4E HMX-4E HMX-4E HMX-4E HMX-4E HMX-4E HMX-4E HMX-4E HMX-4E HMX-4E #2 HMX-4E HMX-4E #2 HMX-4E HMX-4E #2 HMX-4E HMX-4E #2 HMX-4E #2 HMX-4E #2 HMX-4E #2 HMX-4E #2 Materials Overview Very Suitable Suitable Carbon Pre-hardened / Hardened ~40HRC ~50HRC ~60HRC ~70HRC Workpiece Material Stainless Cast Iron Nodular Cast Iron Copper Stock Available Make-to-Order Heat-resisted Al Ti 03
12 Cutting ata of HMX-4E Workpiece Material Pre-hardened / Hardened Hardened Hardened Hardened 40~50HRC 50~60HRC 60~65HRC 65~70HRC iameter Revolution Speed Feed Rate Revolution Speed Feed Rate Revolution Speed Feed Rate Revolution Speed Feed Rate (mm) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) a e =0.05 a e =0.03 a e =0.02 Maximum Cutting a p =1.5 a p =1 a p =1 epth Maximum Ae= 1.0mm Maximum Ae= 0.5mm Maximum Ae= 0.3mm 1. Please select the machine and chucking appliances with high accuracy and high rigidity. 2. Vibration and Noise may occur while machine and workpiece are installed with weak rigidity. Please reduce the Revolution Speed and Feed with the same rate as the cutting data mentioned above. 3. Air Cooling applied or MQL (Minimum Quantity Oil Mist Cooling). 4. own Milling is recommended for Side Milling. 5. Please make sure that the length of overhang should be as short as possible with no collision. 04
13 4-Flute Flattened Endmills with Straight Shank and Long Cutting Edge (HMX-4EL) d 10 L H Side Milling Step Shoulder Milling Trochoidal Milling HMX-4EL Style of Nose-Protected d #2 H L Long Edge Series of HMX-4E o ~ < 0~ Specification Basic imension (mm) Tooth d H L Z Graphic Stock HMX-4EL HMX-4EL HMX-4EL HMX-4EL #2 HMX-4EL #2 HMX-4EL #2 HMX-4EL #2 HMX-4EL #2 HMX-4EL #2 HMX-4EL #2 Stock Available Make-to-Order Materials Overview Very Suitable Suitable Carbon Workpiece Material Pre-hardened /Hardened Stainless Cast Iron ~40HRC ~50HRC ~60HRC ~70HRC Nodular Cast Iron Copper Al Ti Heat-resisted 05
14 Cutting ata of HMX-4EL Workpiece Pre-hardened / Hardened Hardened Hardened Hardened Material 40~50HRC 50~60HRC 60~65HRC 65~70HRC iameter Revolution Speed Feed Rate Revolution Speed Feed Rate Revolution Speed Feed Rate Revolution Speed Feed Rate (mm) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) a e =0.05 a e =0.03 a e =0.02 Maximum Cutting a p =1.5 a p =1 a p =1 epth Maximum Ae= 1.0mm Maximum Ae= 0.5mm Maximum Ae= 0.3mm 1. Please select the machine and chucking appliances with high accuracy and high rigidity. 2. Vibration and Noise may occur while machine and workpiece are installed with weak rigidity. Please reduce the Revolution Speed and Feed with the same rate as the cutting data mentioned above. 3. Air Cooling applied or MQL (Minimum Quantity Oil Mist Cooling). 4. own Milling is recommended for Side Milling. 5. Please make sure that the length of overhang should be as short as possible with no collision.
15 6-Flute Flattened Endmills with Straight Shank Side Milling Step Shoulder Milling Trochoidal Milling d L H HMX-6E Style of Nose-Protected High rigidity minimizes deflection for high accuracy shoulder milling. Mostly for High Speed Machining and ry Milling o ~ < 0~ Basic imension (mm) Specification Tooth Stock d H L Z HMX-6E HMX-6E HMX-6E HMX-6E HMX-6E HMX-6E Stock Available Make-to-Order Materials Overview Very Suitable Suitable Workpiece Material Carbon Pre-hardened / Hardened ~40HRC ~50HRC ~60HRC ~70HRC Stainless Cast Iron Nodular Cast Iron Copper Al Ti Heat-resisted 07
16 Cutting ata of HMX-6E Workpiece Material Cutting Speed Pre-hardened / Hardened Hardened Hardened Hardened 40~50HRC 50~60HRC 60~65HRC 65~70HRC 300m/min 150m/min 100m/min 60m/min iameter Revolution Speed Feed Rate Revolution Speed Feed Rate Revolution Speed Feed Rate Revolution Speed Feed Rate (mm) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) a e =0.05 a e =0.03 a e =0.02 Maximum Cutting a p =1.5 a p =1 a p =1 epth Maximum Ae= 1.0mm Maximum Ae= 0.5mm Maximum Ae= 0.3mm 1. Please select the machine and chucking appliances with high accuracy and high rigidity. 2. Vibration and Noise may occur while machine and workpiece are installed with weak rigidity. Please reduce the Revolution Speed and Feed with the same rate as the cutting data mentioned above. 3. Air Cooling applied or MQL (Minimum Quantity Oil Mist Cooling). 4. own Milling is recommended for Side Milling. 5. Please make sure that the length of overhang should be as short as possible with no collision. 08
17 2-Flute Ball Nose Endmills with Straight Shank Profiling Cavity Machining Ball-end Slot Milling #2 HMX-2B For Profile Milling Mostly for High Speed Machining and ry Milling o ~ < 0~ R R±0.01 Basic imension (mm) Tooth Specification Graphic Stock R d H L Z HMX-2B-R0.5S HMX-2B-R0.75S HMX-2B-R1.0S HMX-2B-R1.25S HMX-2B-R1.5S HMX-2B-R2.0S #2 HMX-2B-R HMX-2B-R HMX-2B-R HMX-2B-R HMX-2B-R HMX-2B-R HMX-2B-R HMX-2B-R HMX-2B-R HMX-2B-R #2 HMX-2B-R HMX-2B-R #2 HMX-2B-R HMX-2B-R #2 HMX-2B-R #2 HMX-2B-R #2 HMX-2B-R #2 HMX-2B-R #2 Stock Available Make-to-Order Materials Overview Very Suitable Suitable Workpiece Material Carbon Pre-hardened / Hardened ~40HRC ~50HRC ~60HRC ~70HRC Stainless Cast Iron Nodular Cast Iron Copper Al Ti Heat-resisted 09
18 Cutting ata of HMX-2B Workpiece Pre-hardened /Hardened Hardened Hardened Material 40~50HRC 50~60HRC 60~70HRC Radius of Revolution Revolution Revolution Ball Nose Speed Feed Rate Ap Ae Feed Rate Ap Ae Speed Feed Rate Ap Speed Ae (mm) (min -1 ) (mm/min) (mm) (mm) (min -1 ) (mm/min) (mm) (mm) (min -1 ) (mm/min) (mm) (mm) R R R R R R R R R R R Maximum Cutting epth a e a p 1. Please select the machine and chucking appliances with high accuracy and high rigidity. 2. The table above shows the criterion for less change of Contour and Equal Load Machining. Vibration and Noise may occur while machine and workpiece are installed with weak rigidity. Please reduce the Revolution Speed and Feed with the same rate as the cutting data mentioned above. 3. Air Cooling applied or MQL (Minimum Quantity Oil Mist Cooling). 4. Please reduce the revolution speed and feed rate by 50%-80%, whileÿ(inclined angle of workpiece) is more than Please make sure that the length of overhang should be as short as possible with no collision. 10
19 2-Flute Ball Nose Endmills with Straight and Long Shank (HMX-2BL) Profiling Cavity Machining Ball-End Slot Milling #2 HMX-2BL Long Shank Series of HMX-2B o ~ < 0~ R R±0.01 Specification Basic imension (mm) Tooth Graphic Stock R d H L Z HMX-2BL-R HMX-2BL-R HMX-2BL-R HMX-2BL-R HMX-2BL-R HMX-2BL-R HMX-2BL-R HMX-2BL-R #2 HMX-2BL-R HMX-2BL-R #2 HMX-2BL-R HMX-2BL-R #2 HMX-2BL-R #2 HMX-2BL-R #2 HMX-2BL-R #2 HMX-2BL-R #2 Stock Available Make-to Order Materials Overview Very Suitable Suitable Carbon Pre-hardened / Hardened ~40HRC ~50HRC ~60HRC ~70HRC Workpiece Material Stainless Cast Iron Nodular Cast Iron Copper Al Ti Heat-resisted 11
20 Workpiece Material Cutting ata of HMX-2BL Pre-hardened / Hardened Hardened Hardened 40~50HRC 50~60HRC 60~70HRC Radius of Revolution Revolution Revolution Speed Feed Rate Ap Ae Ball Nose Speed Feed Rate Ap Ae Feed Rate Ap Ae Speed (mm/min) (mm) (mm) (mm) (min -1 ) (min -1 (mm/min) (mm) (mm) ) (min -1 ) (mm/min) (mm) (mm) R R R R R R R R R R R Maximum Cutting epth a e a p 1. Please select the machine and chucking appliances with high accuracy and high rigidity. 2. The table above shows the criterion for less change of Contour and Equal Load Machining. Vibration and Noise may occur while machine and workpiece are installed with weak rigidity. Please reduce the Revolution Speed and Feed with the same rate as the cutting data mentioned above. 3. Air Cooling applied or MQL (Minimum Quantity Oil Mist Cooling). 4. Please reduce the revolution speed and feed rate by 50%-80%, whileÿ(inclined angle of workpiece) is more than Please make sure that the length of overhang should be as short as possible with no collision. 12
21 4-Flute Ball Nose Endmills with Straight Shank Profiling Cavity Machining Ball-end Slot Milling HMX-4B d d 10 L Cutting Efficiency has been improved by High Feed Rate, and Longer Tool Life in High Hardness Material Machining. o ~ < 0~ L R H H R R R±0.01 #2 Specification Basic imension (mm) Tooth Grapic Stock R d H L Z HMX-4B-R HMX-4B-R HMX-4B-R HMX-4B-R #2 HMX-4B-R #2 HMX-4B-R #2 HMX-4B-R #2 HMX-4B-R #2 HMX-4B-R #2 HMX-4B-R #2 HMX-4B-R #2 Stock Available Make-to-Order Materials Overview Very Suitable Suitable Carbon Pre-hardened / Hardened ~40HRC ~50HRC ~60HRC ~70HRC Workpiece Material Stainless Cast Iron Nodular Cast Iron Copper Al Ti Heat-resisted 13
22 Cutting ata of HMX-4B Workpiece Material Pre-hardened / Hardened Hardened Hardened 40~50HRC 50~60HRC 60~70HRC Radius of Revolution Revolution Revolution Ball Nose Speed Feed Rate Ap Ae Feed Rate Speed Ap Ae Feed Rate Ap Speed Ae (mm) (min -1 ) (mm/min) (mm) (mm) (min -1 ) (mm/min) (mm) (mm) (min -1 (mm/min) (mm) (mm) ) R R R R R R R R R Maximum Cutting epth a e a p 1. Please select the machine and chucking appliances with high accuracy and high rigidity. 2. The table above shows the criterion for less change of Contour and Equal Load Machining. Vibration and Noise may occur while machine and workpiece are installed with weak rigidity. Please reduce the Revolution Speed and Feed with the same rate as the cutting data mentioned above. 3. Air Cooling applied or MQL (Minimum Quantity Oil Mist Cooling). 4. Please reduce the revolution speed and feed rate by 50%-80%, whileÿ(inclined angle of workpiece) is more than Please make sure that the length of overhang should be as short as possible with no collision. 14
23 4-Flute R Endmills with Straight Shank R-Profiling Profiling R-Slot Milling #2 HMX-4R Wide application area. Applicable for several machining style. 35 o 0~ Specification Basic imension (mm) R d H L Tooth Graphic Stock Z HMX-4R-3.0R HMX-4R-4.0R #2 HMX-4R-4.0R #2 HMX-4R-5.0R HMX-4R-5.0R HMX-4R-6.0R #2 HMX-4R-6.0R #2 HMX-4R-8.0R #2 HMX-4R-8.0R #2 HMX-4R-10.0R #2 HMX-4R-10.0R #2 HMX-4R-10.0R #2 HMX-4R-10.0R #2 HMX-4R-12.0R #2 HMX-4R-12.0R #2 HMX-4R-12.0R #2 HMX-4R-12.0R #2 Stock Available Make-to-Order Materials Overview Very Suitable Suitable Carbon Pre-hardened / Hardened Workpiece Material ~40HRC ~50HRC ~60HRC ~70HRC Stainless Cast Iron Nodular Cast Iron Copper Al Ti Heat-resisted 15
24 Cutting ata of HMX-4R Workpiece Material Cutting Speed Pre-hardened / Hardened Hardened Hardened Hardened 40~50HRC 50~60HRC 60~65HRC 65~70HRC 300m/min 150m/min 100m/min 60m/min iameter Revolution Speed Feed Rate Revolution Speed Feed Rate Revolution Speed Feed Rate Revolution Speed Feed Rate (mm) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) a e =0.05 a e =0.03 a e =0.02 Maximum Cutting epth a p =1.5 a p =1 a p =1 Maximum Ae= 1.0mm Maximum Ae= 0.5mm Maximum Ae= 0.3mm 1. Please select the machine and chucking appliances with high accuracy and high rigidity. 2. Vibration and Noise may occur while machine and workpiece are installed with weak rigidity. Please reduce the Revolution Speed and Feed with the same rate as the cutting data mentioned above. 3. Air Cooling applied or MQL (Minimum Quantity Oil Mist Cooling). 4. own Milling is recommended for Side Milling. 5. Please make sure that the length of overhang should be as short as possible with no collision. 16
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