CHAPTER C. Width of cut. Tool type. DOC t max. Page number
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1 Step #1: Establish bore diamter Step #2: Find Depth of ut (DO) requirements Step #3: Follow column and row to find correct tool type Step #4: Look up tool type to find available widths HAPTER DO t max.063 (1.6).079 (2.0).118 (.0).118 (3.0) (4.0) (3.18).197 (5.0) (26.5) M310 M310 M (18.0).787 (20.0) M101 M101 M101 Width of cut.236 (6.0).315 (8.0).796 (20.2) (10.0).827 (21.0) (25.0) (25.5) (25.98) (26.5) (27.58) (28.0) (30.0) (32.0) (32.5) (33.0) M101 M101 M (35.7) (43.46) (44.0) (48.79) (50.0) M (54.0) (63.5) (64.0) (70.0) M310 M310 Dimensions in inch (mm).472 (12.0).551 (14.0) Tool type M101 M Page number
2 HIGH PERFORMANE DIS MILLING UTTER DIS MILLING UTTER type universal geometry for steel and light alloys 10 positive top rake best swarf evacuation outstanding cutting performance and surface finish U382 / 382 U383 / 383 1
3 GROOVE MILLING DIS MILLING UTTER Depth of groove up to Width of groove up to utting edge Ø from U Ds Bore (d 2 ) with longitudinal keyway to DIN 138 for use with Indexable insert 314 Picture = right hand cutting version shown Part number Z Ds t max w d 2 d 3 b 2 right hand insert left hand insert U x R x L U x R x L U x R x L U x R x L U x R x L U x R x L U x R x L U x R x L U x R x L U x4 R x L U x R x L U x R x L U x R x L U x R x L U x R x L Further sizes upon request For torque specifications of the screw, please see Technical Instructions. Spare parts Disc milling cutter Screw TORX PLUS Wrench Dimensions in inch U F.06T15P T15PQ U F.08T20P T20PQ U /12/ T20P T20PQ 2
4 GROOVE MILLING DIS MILLING UTTER 382 Depth of groove up to Width of groove up to utting edge Ø from (50.0 mm).472 (12.0 mm) Ds (80.0 mm) Bore (d 2 ) with longitudinal keyway to DIN 138 for use with Indexable insert 314 Picture = right hand cutting version shown Part number Z Ds t max w d 2 d 3 b 2 right hand insert left hand insert x R x L x R x L x R x L x R x L x R x L x R x L x R x L x R x L x R x L x4 R x L x R x L x R x L x R x L x5 R x L Further sizes upon request For torque specifications of the screw, please see Technical Instructions. Dimensions in mm Spare parts Disc milling cutter Screw TORX PLUS Wrench F.06T15P T15PQ F.08T20P T20PQ / T20P T20PQ 3
5 GROOVE MILLING DIS MILLING UTTER 382 Depth of groove Width of groove up to utting edge Ø (63.5 mm).551 (14.0 mm) Ds (200.0 mm) Bore (d 2 ) with longitudinal keyway to DIN 138 for use with Indexable insert 314 Picture = right hand cutting version shown Part number Z Ds t max w d 2 d 3 b 2 right hand insert left hand insert x R x L x R x L x R x L x6 R x L x6 R x L Further sizes upon request For torque specifications of the screw, please see Technical Instructions. Dimensions in mm Spare parts Disc milling cutter Screw TORX PLUS Wrench F.06T15P T15PQ F.08T20P T20PQ /12/ T20P T20PQ 4
6 GROOVE MILLING DIS MILLING UTTER Depth of groove up to Width of groove up to utting edge Ø U Ds Bore (d 2 ) with longitudinal keyway to DIN 138 for use with Indexable insert 314 Picture = right hand cutting version shown Part number Z Ds t max w h d 2 d 3 right hand insert left hand insert U x R x U x R x L U x R x L Further sizes upon request Dimensions in inch For torque specifications of the screw, please see Technical Instructions. Spare parts Disc milling cutter Screw Screw TORX PLUS Wrench U F.06T15P T15PQ U F.08T20P T20PQ U T20P T20PQ 5
7 GROOVE MILLING DIS MILLING UTTER 383 Depth of groove up to Width of groove up to utting edge Ø.984 (25.0 mm).394 (10.0 mm) Ds (100.0 mm) Bore (d 3 ) with longitudinal keyway to DIN 138 for use with Indexable insert 314 Picture = right hand cutting version shown Part number Z Ds t max w h d 2 d 3 right hand insert left hand insert x R x L x R x L x R x L Further sizes upon request Dimensions in mm For torque specifications of the screw, please see Technical Instructions. Spare parts Disc milling cutter Screw Screw TORX PLUS Wrench F.06T15P T15PQ F.08T20P T20PQ T20P T20PQ 6
8 GROOVE MILLING DIS MILLING UTTER 383 Depth of groove up to Width of groove up to utting edge Ø (54.0 mm).472 (12.0 mm) Ds (200.0 mm) Bore (d 3 ) with cross keyway to DIN 138 for use with Indexable insert 314 Picture = right hand cutting version shown Part number Z Ds t max w h d 2 d 3 right hand insert left hand insert x R x L x R x L x R x L x6 R x L Further sizes upon request For torque specifications of the screw, please see Technical Instructions. Dimensions in mm Spare parts Disc milling cutter Screw TORX PLUS Wrench F.06T15P T15PQ F.08T20P T20PQ / T20P T20PQ 7
9 GROOVE MILLING INDEXABLE INSERT 314/N314 Width of groove for use with Disc milling cutter U382 / 382 U383 / 383 R = right hand version shown L = left hand version Part number w r s b s TN35 TI25 AS45 R/L / / / R/L / / / R/L /.472/ / / / N on stock Δ 4 weeks P main recommendation M ο alternative recommendation K coated grades N ο uncoated grades S brazed/ermet H Dimensions in inch State R, L or N version Note: Standard insert N for use with special cutters. arbide grades 8
10 GROOVE MILLING INDEXABLE INSERT 314 Width of groove for use with Disc milling cutter U382 / 382 U383 / 383 R = right hand version shown L = left hand version Part number w r b s TN35 TI25 AS45 R/L / / R/L / / R/L / / R/L /Δ / R/L / / R/L / / on stock Δ 4 weeks P main recommendation M ο alternative recommendation K coated grades N ο uncoated grades S brazed/ermet H Dimensions in inch State R or L version arbide grades 9
11 HORN - THE LEADERS IN GROOVING TEHNOLOGY GETTING A GRIP ON PRODUTIVITY PARTING OFF Pity the poor part-off tool. Under pressure all the time. Being worn down on all sides. Engaged in a constant tug of war with the material. At HORN, we thought about this - a lot. The HORN part-off system draws on our extensive experience of grooving. It has positive geometry to optimise machining performance and tool life. utting edge corner and insert flank reliefs helps to minimise flank wear. And the extra long super secure six sided insert sits in a precision machined seating to maximise security and minimise movement. We couldn t do much about the hot cramped conditions, but we have equipped our part-off tooling to survive them. HORN - INTELLIGENT TOOL DESIGN AT WORK. For further information, please contact HORN USA. 10
12 SLOT MILLING Disc Milling utter M101 utting edge Ø from 3.151" (80 mm) 11
13 SLOT MILLING DIS MILLING UTTER Depth of milling up to lamping range utting edge Ø from M (33.0 mm) ( mm) (80.0 mm) utterhole and cross keyway as per DIN 138 for use with Insert S101 Picture = right hand cutting version disc milling cutter Part number Z Ds t max b d 2 d 5 d 6 b 2 Size lamping range M M M M M M M M M Further sizes upon request w see inserts Dimensions in mm Note: Wrench P and the driving collar set is not combined with slotting cutter - separate order required! Spare parts Disc milling cutter Driving collar set Wrench M /20/ P M /20/ P
14 SLOT MILLING DIS MILLING UTTER Depth of milling up to lamping range utting edge Ø from M (28.0 mm) ( mm) (80.0 mm) Arbor mounted slitting cutter as per DIN 8030-A for use with Insert S101 Picture = right hand cutting version arbor mounted slitting cutter Part number Z Ds t max h b d 2 d 3 d 4 d 5 l 1 l 2 Size lamping range M A M A M A M A Further sizes upon request w see inserts Dimensions in mm Note: Wrench P is not combined with slotting cutter - separate order required! For torque specifications of the screw, please see Technical Instructions Spare parts Disc milling cutter Blade Screw Screw Washer Flange Wrench M A16.16 M DIN912-M8x T8P P M A16.20 M DIN912-M8x T8P P M A22.16 M DIN912-M10x T8P DIN St P M A22.20 M DIN912-M10x T8P DIN St P
15 GROOVE MILLING INSERT S101 with chip forming Width of milling for use with Disc milling cutter M101 Part number w r Size TI25 TA45 AS45 S S on stock Δ 4 weeks P main recommendation M ο alternative recommendation K uncoated grades N ο coated grades S brazed/ermet H Dimensions in inch arbide grades 14
16 GROOVE MILLING INSERT S101 with chip forming Width of milling.118 for use with Disc milling cutter M101 Part number w r Size TI25 TA45 AS45 S E on stock Δ 4 weeks P main recommendation M ο alternative recommendation K uncoated grades N ο coated grades S brazed/ermet H Dimensions in mm arbide grades 15
17 GROOVE MILLING INSERT S101 with chip forming Width of milling for use with Disc milling cutter M101 Full radius Part number w r Size TI25 TA45 AS45 S E3.R S E3.R on stock Δ 4 weeks P main recommendation M ο alternative recommendation K uncoated grades N ο coated grades S brazed/ermet H Dimensions in inch arbide grades 16
18 INSTRUTIONS FOR USE Use only conventional milling to avoid chip jamming After changing inserts reduce the feed rate by 50% for initial contact Standard values for cutting speeds v c and medium thickness h m for calculating feed rates by calculating cutting program»ht«. Material Hardness Brinell (HB) v c (m/min) h m (mm) v c (ft/min) h m (inch) AS45 0,2% P arbon steel 0,4% ,6% M annealed Alloyed steel quenched high alloyed steel(>5%) annealed unalloyed ast steel alloyed Stainless steel martensitic, ferritic K Grey cast iron Spheroidal graphite cast iron Malleable cast iron N Al-alloys Al-cast-alloy opper-alloys austenitic low tensile strength high tensile strength ferritic perlitic ferritic perlitic not heat treatable heat treatable not heat treatable heat treatable not heat treatable heat treatable S Heat resistant alloy (Fe) Heat resistant alloy (Ni, o) annealed hardened annealed hardened
19 Setting position clamping wrench P open closed P P Please note the max. revolutions! Ø Disc milling cutter max. Revolutions n max Ø 3.151" (80 mm) Ø 3.937" (100 mm) Ø (125 mm) 800 1/min 640 1/min 510 1/min 18
20 SLOT MILLING SLOTTING UTTER type MU310 / M310 Width of cut.157" -.197" ( mm) Ø 3.250" " ( mm) 19
21 SLOT MILLING SLOTTING UTTER Depth of milling up to Width of slot utting edge Ø from MU Ds Bore (d 2 ) with cross keyway to DIN 138 for use with Indexable insert S310 Picture = right hand cutting version Part number Z Ds t max w d 2 d 3 b 2 right hand insert left hand insert Size MU x RS x LS MU x RS x LS MU x RS x LS MU x RS x LS MU x RS x LS MU x RS xls MU x RS x LS MU x RS x LS Further sizes upon request For torque specifications of the screw, please see Technical Instructions Dimensions in inch Spare parts Slotting cutter Screw TORX PLUS Wrench MU T8P T8PQ MU T8P T8PQ 20
22 SLOT MILLING SLOTTING UTTER Depth of milling up to Width of slot utting edge Ø from M (70.0 mm) ( mm) Ds (80.0 mm) Bore (d 2 ) with cross keyway to DIN 138 for use with Indexable insert S310 Picture = right hand cutting version Part number Z Ds t max w d 2 d 3 b 2 right hand insert left hand insert Size M x RS x LS M x RS x LS M x RS x LS M x RS x LS M x RS x LS M x RS x LS M x RS x LS M x RS x LS M x RS x LS M x RS x LS M x RS x LS M x RS x LS M x RS x LS M x RS x LS Further sizes upon request For torque specifications of the screw, please see Technical Instructions Dimensions in mm Spare parts Slotting cutter Screw TORX PLUS Wrench M T7P T7PL M T8P T8PQ M T8P T8PQ 21
23 SLOT MILLING SLOTTING UTTER Depth of milling up to Width of slot utting edge Ø from MU Ds Bore (d 2 ) with cross keyway to DIN 138 for use with Indexable insert S310 Picture = right hand cutting version Part number Z Ds t max w h d 2 d 3 right hand insert left hand insert Size MU x RS x LS MU x RS x LS MU x RS x LS MU x RS x LS MU x RS x LS MU x RS x LS Further sizes upon request Dimensions in inch For torque specifications of the screw, please see Technical Instructions. Spare parts Slotting cutter Screw Screw TORX PLUS Wrench Washer MU DIN912-M12x T8P T8PQ DIN St MU DIN912-M12x T8P T8PQ DIN St MU DIN7984-M20x T8P T8PQ DIN St MU DIN7984-M20x T8P T8PQ DIN St 22
24 SLOT MILLING SLOTTING UTTER Depth of milling up to Width of slot utting edge Ø from M (64.0 mm) ( mm) Ds (100.0 mm) Bore (d 3 ) with cross keyway to DIN 138 for use with Indexable insert S310 Picture = right hand cutting version Part number Z Ds t max w h d 2 d 3 right hand insert left hand insert Size M x RS x LS M x RS x LS M x RS x LS M x RS x LS M x RS x LS M x RS x LS M x RS x LS M x RS x LS M x RS x LS M x RS x LS Further sizes upon request For torque specifications of the screw, please see Technical Instructions Dimensions in mm Spare parts Slotting cutter Screw Screw TORX PLUS Wrench Washer M DIN912-M12x T7P T7PL DIN St M DIN912-M12x T8P T8PQ DIN St M DIN7984-M16x T7P T7PL DIN St M DIN7984-M16x T8P T8PQ DIN St M DIN7984-M20x T7P T7PL DIN St M DIN7984-M20x T8P T8PQ DIN St 23
25 SLOT MILLING SLOTTING UTTER Depth of milling up to Width of slot utting edge Ø from M (64.0 mm).197 (5.0 mm) Ds (100.0 mm) Bore (d 3 ) with cross keyway to DIN 138 for use with Indexable insert S310 Picture = right hand cutting version Part number Z Ds t max w h d 2 d 3 right hand insert left hand insert Size M x RS x LS M x RS x LS M x RS x LS M x RS x LS M x RS x LS Further sizes upon request For torque specifications of the screw, please see Technical Instructions. 05 Dimensions in mm Spare parts Slotting cutter Screw Screw TORX PLUS Wrench Washer M DIN912-M12x T8P T8PQ DIN St M DIN7984-M16x T8P T8PQ DIN St M DIN7984-M20x T8P T8PQ DIN St 24
26 SLOT MILLING INDEXABLE INSERT S310 Width of groove for use with Slotting cutter MU310 M310 R = right hand version shown L = left hand version Part number w r s b s Size TN35 AS45 TF45 R/LS / R/LS / R/LS / / / R/LS / / / on stock Δ 4 weeks P main recommendation M ο alternative recommendation K uncoated grades N ο coated grades S brazed/ermet H Dimensions in inch State R or L version arbide grades 25
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