Threading insert. Six series. New product for turning
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- Prudence Hood
- 6 years ago
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1 New product for ISO metric thread Six series pitch thread Whitworth thread Unified thread British standard pipe thread American standard pipe thread Fully ground high precision inserts for high quality, high precision threading in a variety of materials e.g. steel, stainless steel, hard-to-machine materials.
2 Specially treated edge for superior surface quality suitable for threading in a variety of materials New nano coating grade Sharp nose with small cutting resistance and superior performance Full ground inserts with high dimensional precision for high quality threading YBG203 Theoretical thread profile New fully ground series Compared with products of other companies Thread type ISO metric thread Whitworth thread W British standard pipe thread Unified thread American standard pipe thread Grade of tolerance 6g/6H Medium Class A Standard BSPT 2A/2B Standard NPT New nano coating grade specially designed for threading with longer insert life Advanced surface treatment techniques effectively reduce friction and allows for better wear observation. Advanced TiAlN substrate nano coating, in combination with proper coating ingredients, improves the mechanical and thermal properties of coating. Further optimizing coating structre, improving coating stress, enhancing bond strength of coating and substrate. tool life(pieces/ edge) Case: workpiece material: 42CrMo(HB260) insert: Z16ER2.0ISO/YBG203 thread pitch: p=2.0mm cutting data: Vc=120 m/min ZCC CT (YBG203) A company 84% tool life improvement of ZCC CT product than that of company A under the same cutting condition. A 288
3 Threading Tools TURNING A s code key Insert size Code Diameter of IC(mm) Z11 ø6.35 Z16 ø9.525 Z22 ø12.7 Cutting style E -External threading inserts I -Internal threading inserts Cutting direction R-Righ L-Left Threading Parting and Z 16 E R 2.0 ISO (P) Screw pitch Full profile (Range of screw pitch is indicated by numbers). mm TPI V profile (Range of screw pitch is indicated by letters). mm TPI A AG G N Thread specification Range of thread pitch ISO metric thread pitch thread Whitworth thread W 8-19 British standard pipe thread Unified thread 8-24 American standard pipe thread 8-27 Profile ISO ISO metric 60 o thread o general pitch thread o general pitch thread W Whitworth thread UN Unified thread(american standard threads) BSPT British standard taper piper thread NPT American standard taper piper thread chip breaker -fully ground edge insert P 3-Dimensional chip-breaking insert A 289
4 A TURNING Threading Tools ISO metric thread (with end) ISO DIN 13 GB/T Tolerance class:6g/6h Parting and R type L type Threading Recommended coating grade The right hand tools The left hand tools Pitch S ØI.C ød YBG203 YBG205 Z16ER0.5ISO Z16EL0.5ISO Z16ER0.75ISO Z16EL0.75ISO Z16ER1.0ISO Z16EL1.0ISO Z16ER1.25ISO Z16EL1.25ISO Z16ER1.5ISO Z16EL1.5ISO External thread Z16ER1.75ISO Z16EL1.75ISO Z16ER2.0ISO Z16EL2.0ISO Z16ER2.5ISO Z16EL2.5ISO Z16ER3.0ISO Z16EL3.0ISO Z22ER3.5ISO Z22EL3.5ISO Z22ER4.0ISO Z22EL4.0ISO Z22ER4.5ISO Z22EL4.5ISO Z22ER5.0ISO Z22EL5.0ISO Z22ER5.5ISO Z22EL5.5ISO Z22ER6.0ISO Z22EL6.0ISO Recommended grade (always stock available) Available grade (always stock available) Make-to-order A 290
5 Threading Tools TURNING A ISO metric thread (with end) ISO DIN 13 GB/T Tolerance class:6g/6h R type L type Recommended coating grade The right hand tools The left hand tools Pitch S ØI.C ød YBG203 YBG205 Threading Parting and Z11IR0.5ISO Z11IL0.5ISO Z11IR0.75ISO Z11IL0.75ISO Z11IR1.0ISO Z11IL1.0ISO Z11IR1.25ISO Z11IL1.25ISO Z11IR1.5ISO Z11IL1.5ISO Z11IR1.75ISO Z11IL1.75ISO Z11IR2.0ISO Z11IL2.0ISO Z16IR0.5ISO Z16IL0.5ISO Z16IR0.75ISO Z16IL0.75ISO Internal thread Z16IR1.0ISO Z16IL1.0ISO Z16IR1.25ISO Z16IL1.25ISO Z16IR1.5ISO Z16IL1.5ISO Z16IR1.75ISO Z16IL1.75ISO Z16IR2.0ISO Z16IL2.0ISO Z16IR2.5ISO Z16IL2.5ISO Z16IR3.0ISO Z16IL3.0ISO Z22IR3.5ISO Z22IL3.5ISO Z22IR4.0ISO Z22IL4.0ISO Z22IR4.5ISO Z22IL4.5ISO Z22IR5.0ISO Z22IL5.0ISO Z22IR5.5ISO Z22IL5.5ISO Z22IR6.0ISO Z22IL6.0ISO Recommended grade (always stock available) Available grade (always stock available) Make-to-order A 291
6 A TURNING Threading Tools pitch thread (without end) R type L type Parting and The right hand tools The left hand tools Pitch/mm (pitch/inch) Recommended coating grade S ØI.C ød α o YBG203 YBG205 Z16ERA55 Z16ELA (48-16) Threading External thread 55 o 60 o Z16ERG55 Z16ELG (14-8) Z16ERAG55 Z16ELAG (48-8) Z22ERN55 Z22ELN (7-5) Z16ERA60 Z16ELA (48-16) Z16ERG60 Z16ELG (14-8) Z16ERAG60 Z16ELAG (48-8) Z22ERN60 Z22ELN (7-5) Recommended grade (always stock available) Available grade (always stock available) Make-to-order R type L type The right hand tools The left hand tools Pitch/mm (pitch/inch) Recommended coating grade S ØI.C ød α o YBG203 YBG205 Z11IRA55 Z11ILA (48-16) Z16IRA55 Z16ILA (48-16) o Z16IRG55 Z16ILG (14-8) Internal thread Z16IRAG55 Z16ILAG (48-8) Z22IRN55 Z22ILN (7-5) Z11IRA60 Z11ILA (48-16) Z16IRA60 Z16ILA (48-16) o Z16IRG60 Z16ILG (14-8) Z16IRAG60 Z16ILAG (48-8) Z22IRN60 Z22ILN (7-5) Recommended grade (always stock available) Available grade (always stock available) Make-to-order A 292
7 Threading Tools TURNING A Whitworth thread (with end) ISO 228/1:1982, DIN 259, B.S.84:1956 Tolerance class:medium class A R type The right hand tools The left hand tools Pitch/mm (pitch/inch) L type Recommended coating grade S ØI.C ød YBG203 YBG205 Threading Parting and External thread Z16ER8W Z16EL8W Z16ER9W Z16EL9W Z16ER10W Z16EL10W Z16ER11W Z16EL11W Z16ER12W Z16EL12W Z16ER14W Z16EL14W Z16ER16W Z16EL16W Z16ER18W Z16EL18W Z16ER19W Z16EL19W Recommended grade (always stock available) Available grade (always stock available) Make-to-order R type The right hand tools The left hand tools Pitch/mm (pitch/inch) L type Recommended coating grade S ØI.C ød YBG203 YBG205 Z16IR8W Z16IL8W Z16IR9W Z16IL9W Internal thread Z16IR10W Z16IL10W Z16IR11W Z16IL11W Z16IR12W Z16IL12W Z16IR14W Z16IL14W Z16IR16W Z16IL16W Z16IR18W Z16IL18W Z16IR19W Z16IL19W Recommended grade (always stock available) Available grade (always stock available) Make-to-order A 293
8 A TURNING Threading Tools Unified thread (with end) ASME B Tolerance class:2a/2b Parting and R type L type Threading The right hand tools The left hand tools Pitch/mm (pitch/inch) Recommended coating grade S ØI.C ød YBG203 YBG205 External thread Z16ER8UN Z16EL8UN Z16ER10UN Z16EL10UN Z16ER12UN Z16EL12UN Z16ER14UN Z16EL14UN Z16ER16UN Z16EL16UN Z16ER18UN Z16EL18UN Z16ER20UN Z16EL20UN Z16ER24UN Z16EL24UN Recommended grade (always stock available) Available grade (always stock available) Make-to-order R type L type The right hand tools The left hand tools Pitch/mm (pitch/inch) Recommended coating grade S ØI.C ød YBG203 YBG205 Z16IR8UN Z16IL8UN Z16IR10UN Z16IL10UN Internal thread Z16IR12UN Z16IL12UN Z16IR14UN Z16IL14UN Z16IR16UN Z16IL16UN Z16IR18UN Z16IL18UN Z16IR20UN Z16IL20UN Z16IR24UN Z16IL24UN Recommended grade (always stock available) Available grade (always stock available) Make-to-order A 294
9 Threading Tools TURNING A British standard taper piper thread (with end) ISO 7/1:1994 B.S.21:1985 Standard BSPT 1 o 47 R type The right hand tools The left hand tools Pitch/mm (pitch/inch) L type Recommended coating grade S ØI.C ød YBG203 YBG205 Threading Parting and External thread Z16ER11BSPT Z16EL11BSPT Z16ER14BSPT Z16EL14BSPT Z16ER19BSPT Z16EL19BSPT Z16ER28BSPT Z16EL28BSPT Recommended grade (always stock available) Available grade (always stock available) Make-to-order R type L type The right hand tools The left hand tools Pitch/mm (pitch/inch) Recommended coating grade S ØI.C ød YBG203 YBG205 Internal thread Z16IR11BSPT Z16IL11BSPT Z16IR14BSPT Z16IL14BSPT Z16IR19BSPT Z16IL19BSPT Z16IR28BSPT Z16IL28BSPT Recommended grade (always stock available) Available grade (always stock available) Make-to-order A 295
10 A TURNING Threading Tools American standard taper piper thread (with end) ASME B Standard NPT 30 o 30 o 90 o 1 o 47 Parting and R type L type Threading The right hand tools The left hand tools Pitch/mm (pitch/inch) Recommended coating grade S ØI.C ød YBG203 YBG205 External thread Z16ER8NPT Z16EL8NPT Z16ER11.5NPT Z16EL11.5NPT Z16ER14NPT Z16EL14NPT Z16ER18NPT Z16EL18NPT Z16ER27NPT Z16EL27NPT Recommended grade (always stock available) Available grade (always stock available) Make-to-order R type L type The right hand tools The left hand tools Pitch/mm (pitch/inch) Recommended coating grade S ØI.C ød YBG203 YBG205 Internal thread Z16IR8NPT Z16IL8NPT Z16IR11.5NPT Z16IL11.5NPT Z16IR14NPT Z16IL14NPT Z16IR18NPT Z16IL18NPT Z16IR27NPT Z16IL27NPT Recommended grade (always stock available) Available grade (always stock available) Make-to-order A 296
11 Threading Tools TURNING A Threading tools Threading tools code key Clamping system Thread type Cutting direction Top clamping Screw clamping I E Internal thread External thread Right hand Left hand ZC ZS ZS E R K 16 Threading Parting and Nose height Note: 00 for round tool holder. Only to integer, for example: h=8mm is labeled as 08. Shank width Note: Diameter for round tool holder for example: b=8mm is labeled as 08. Code Length Tool length Insert size Code Triangle side length Inscribed circle 补充编号 A 297
12 A TURNING Threading tools Threading Tools External threading tools R-type shown Parting and Stock Applicable inserts Inserts screw Shim a h b L s Shim screw Wrench Threading 1616H K M Z16ER I60 M3.5X12TT MT16- MN SM4X8C WT15IP Threading tools ZSER 3225P P M P P Z22ER I60 M5X17 MT22- MN SM5X8.5 WT20IP 4040S H K M Z16EL I60 M3.5X12TT MT16- MN SM4X8C WT15IP 3225P ZSEL 3232P M P P Z22EL I60 M5X17 MT22- MN SM5X8.5 WT20IP 4040S Stock available Make-to-order A 298
13 Threading Tools TURNING A Threading tools Internal threading tools R-type shown Stock d L b D min s h L K M M Applicable inserts Inserts screw Shim Shim screw Wrench Z11IR I60 M2.5X6.5T WT08IP I60 M3.5X08TT Threading Parting and 0020M Q M R Z16IR I60 M3.5X12TT MT16- MN SM4X8C WT15IP Threading tools ZSIR 0032S T U Q I60 M5X R S T Z22IR I60 M5X17 MT22- MN SM5X8.5 WT20IP 0050U K M M Z11IL I60 M2.5X WT07IP I60 M3.5X08TT M Q M R Z16IL I60 M3.5X12 MT16- MN SM4X8C WT15IP ZSIL 0032S T U Q I60 M5X R S T Z22IL I60 M5X17 MT22- MN SM5X8.5 WT20IP 0050U Stock available Make-to-order A 299
14 A TURNING Threading Tools Please follow the following steps to get the best threading result: Select proper thread machining method. Define helical angle and select shim. Select proper insert and tool holder size. 4 5 By checking reference table of standard threading programs, select feasible cutting parameters. Select feed way. Parting and External threading machining (Right thread) Machining method of threading tools External threading machining (Left thread) Threading Internal threading machining (Right thread) Internal threading machining (Left thread) A 300
15 Threading Tools TURNING A Decide helical angle and select shim The clearance angle of threading inserts is actually along the edge (flank). This has significant effect on heat diffusion, spread of abrasion as well as tool life, security and pitch quality. The clearance angle of threading pitch on clearance face is determined by thread helical angle. These two angles are similar to each other to some extent. If inclined angle of insert is different from the helical angle, then the clearance angle won t be the same either. The helical angle of pitch has to be the same with the inclined angle of insert to prevent over wearing on the clearance face which could affect tool life. the helical angle is calculated as below: e Helical angle e e arctan P= Pitch d 2 = pitch diameter The most common inclined angle is 1. MT standard shim and its inclined angle is also 1. Calculation of clearance angle: Clearance angle is calculated as below: Inclined angle Threading Parting and 2θ=Thread profile angle arctan α=the rake angle of external standard threading tools is 10 ; the rake angle of internal standard threading tools is 15. The shim has to be changed when helical angle of thread is clearance angle of tool, which could cause intervene on insert flank. Please change the shim to adjust the difference between helical angle of thread and inclined angle of shim to be within 2 ~0. Please refer to the table below for actual value: Thread profile angle External thread Internal thread For example: when P=1.5, d2=24mm, helical angle1.14 -(2 ~0 )=inclined angle (-0.86 ~1.14 ) it is feasible to use standard shim 1. Select shim: lead of thread (mm) Threading number/inch Shim specification table is as follows: Screw pitch range Insert dimensions Inclined angle Shim N N N N N N N N Note: the standard angle of shim for our threading tools is 1. ((MT16-01MN or MT22-01MN) Workpiece diameter inch A 301
16 A TURNING Threading Tools Select proper inserts and size of tool holder (Please refer to detailed table of threading tools and inserts) Parameter table for threading program under different standards Table of recommended in-feed for metric ISO external threading with wiper edge Screw pitch Total in-feed Parting and Number of passes Order to follow in threading operation Value of radial in-feed (X) and flank in-feed (Z) Threading A 302
17 Threading Tools TURNING A Table of recommended in-feed for metric ISO internal threading with wiper edge Screw pitch Total in-feed Number of passes Order to follow in threading operation Value of radial in-feed (X) and flank in-feed (Z) Threading Parting and A 303
18 A TURNING Threading Tools Table of recommended in-feed for American unified standard external threading with wiper edge Screw pitch Total in-feed Number of passes Order to follow in threading operation Value of radial in-feed (X) and flank in-feed (Z) Parting and Threading A 304
19 Threading Tools TURNING A Table of recommended in-feed for American unified standard internal threading with wiper edge Screw pitch Total in-feed Number of passes Order to follow in threading operation Value of radial in-feed (X) and flank in-feed (Z) Threading Parting and A 305
20 A TURNING Threading Tools Table of recommended in-feed for British standard internal and external threading with wiper edge Screw pitch Total in-feed Number of passes Order to follow in threading operation Value of radial in-feed (X) and flank in-feed (Z) Parting and Threading A 306
21 Threading Tools TURNING A Table of recommended in-feed for NPT internal and external threading with wiper edge Screw pitch Total in-feed Number of passes Order to follow in threading operation Value of radial in-feed (X) and flank in-feed (Z) Threading Parting and Table of recommended in-feed for BSPT internal and external threading with wiper edge Screw pitch Total in-feed Number of passes Order to follow in threading operation Value of radial in-feed (X) and flank in-feed (Z) A 307
22 A TURNING Threading Tools Table of recommended cutting parameters Grade ISO Material Unit cutting force Kc0.4 N/mm 2 Hardness HB YBG202 YBG203 YBG205 Cutting speed(m/min) C=0.15% Carbon steel C=0.35% Parting and Threading P Alloy steel High alloy steel C=0.60% Anneal Hardened Hardened Hardened Anneal Hardened Cast steel Non-alloy low alloy high alloy Martensite steel 12%Mn M Stainless steel Austenite Martensite/Ferrite Malleable cast iron Ferrite Pearlite K Gray cast iron Low tensile-strength High tensile-strength Nodular cast iron Ferrite Pearlite N Al alloy Cast aluminum alloy Non-aging treatment Aging treatment Non-aging treatment Aging treatment S H Heat resistant alloy Iron base Ni- or Co- base Anneal Aging Anneal Aging Casting Hardened steel Hardened steel 4500 HRC Note: The values in the above table are range values. High values in the range could be considered in actual cutting. When trying new cutting speed, please check the cutting edge condition before operation. In stainless steel threading, high cutting speed should be used to prevent built-up edge. The cutting parameters should be reduced when cutting small pitch thread and when using tools with small nose radius. When cutting thread by tools with small nose radius, such as NPT standard thread, it is advisable to use tools with big nose radius first to rough, so as to improve the life of tools with small nose radius. A 308
23 Threading Tools TURNING A In-feed way of threading tools Radial in-feed Flank in-feed Easy operating, high general. V-shape chip caused by long chip steel workpiece will produce big bend stress on cutting edge. It requires low cutting depth, sharp cutting edge and good tough material. Big quantity of heat when cutting,v-shape chip is hard to control. Because the interface of cutting chips on the right and left side is long, so it is easy to cause vibration and make the cutting edge suffer more overloading. Cutting edge suffer small bend stress, stable estate, it is easy for chips formation in deep cutting depth. There are enough space to leave chips flow when flank in-feed. Big abrasion on right flank. Modified flank in-feed Right Cutting Edge also engage on cutting depth to a certain extent, it can reduce the abrasion on right side of clearance face. Cutting edge suffer small bend stress, stable estate, it is easy for chips formation in deep cutting depth. Good Cutting Performance. Threading Parting and Alternate flank in-feed Cutting edge trade off when machining, equality abrasion on left and right side of clearance face on cutting edge, it can improve the life of tools. Chips are flowing from both of right and left side, good chips flowing. Recommend using in big screw-pitch thread cutting. Recommend adopting flank in-feed or alternate flank in-feed under allowable range of machining equipment or programmer, it can eliminate the machining vibration effectively, and it has enough space discharge the chips between pitch. Cutting edge suffer a small stress, machining stable, it likes the general process when machining thread, good chip control without extra chips. A 309
24 A TURNING Threading Tools Common problems in threading and solutions Problem Cause Solutions Cutting speed too high. Reduce cutting speed. Wear on clearance face Low cutting depth, abrasion. Inserts are over the center line. Reduce frequency of feed and friction of cutting edge. Adopt correct center height. Parting and Asymmetric wear on right and left cutting edge The inclined angle of insert is different from the helical angle of thread. Flank in-feed is not correct. Change to proper shim to get correct inclined angle. Change the way of flank in-feed. Cutting speed too low. Increase cutting speed. Threading Breakage Plastic deformation Cutting force too high. Unstable clamping. Chip twisting. High cutting speed, high temperature on cutting area. Insufficient cooling fluid. Increase frequency of feed and reduce Max in-feed. Check if workpiece vibrates. Reduce overhang of tool. Verify clamping of workpiece and tool. Increase the pressure of cooling liquid to blow away chips. Reduce cutting speed. Increase feed frequency and reduce Max cutting depth. Increase cooling fluid supply. Low thread surface quality Cutting speed too low. The insert is over the center line. Chips are not under control. Increase cutting speed. Adjust centre height. Change the operation way of tools to well control chips. Incorrect profile Incorrect center height. Pitch on machine is not correct. Adjust centre height. Adjust machine. Shallow profile Cutting speed set wrong. Adjust cutting depth. Surface damage Chips involved or contacted. Change to flank in-feed to control chip flow direction. Built-up edge Temperature of cutting edge is too low. Usually occur when machining stainless steel and low carbon steel. Increase cutting speed as well as pressure and concentration of cooling fluid. Choose inserts with good toughness. Crack on surface Cutting force too high Reduce the cutting depth of each feed. Vibration Incorrect clamping of workpiece or tool Incorrect cutting parameters Verify clamping of workpiece and tool. Minimize overhang of tool. Increase cutting speed or reduce it substantially. Incorrect tool clamping Adjust center height. A 310
Threading Tools. Threading tools overview A 286. Legend. Thread name. Profil GM Shape of insert (length: 11, 16, 22mm)
A TURNING Threading tools overview Threading Tools Applications For general use Legend Parting and Thread name ISO metric thread With end pitch thread Without end pitch thread Without end Profil GM 60
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