DUTCH TECH TOOLS PVT LTD CORPORATE PROFILE
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1 DUTCH TECH TOOLS PVT LTD CORPORATE PROFILE
2 Dutch Tech Tools Pvt Ltd A company of Dedicated, Disciplined and Determined team consisting of Disciplined Dedicated Determined highly skilled professionals and engineers with more than 40 years of experience in manufacturing Solid Carbide Chip Cutting Tools Founded in 2007, today DTT takes pride for being an Indian company with highly advanced manufacturing capabilities and exporting advanced metal cutting tools worldwide
3 Situated over 3 Acres at Falta Special Economic Zone, West Bengal-India, DTT has an advantage of being within close proximity to Air and Sea Ports and with strategic layout for further expansion
4 Our Manufacturing Unit comprises of a complete Rollomatic CNC Tool & Cutter Grinding Setup along with dedicated Transor Filtration systems in a temperature controlled environment for consistently manufacturing high precision cutting tools
5 Blank Formation: Rough Centerless Grinding- 1 No. Finish Centerless Grinding- 1 No. Shank Chamfer Grinding- 1 No. Carbide Rod Parting Machine- 1 No. Cyclindrical Grinding Rollomatic NP4-1 No. Rollomatic NP5 1 No. CNC Grinding Rollomatic 620XS 4 Nos. (Diameters 0.2 mm upto 12 mm) Rollomatic 628XS- 1 Nos. (Diameters 0.2 mm upto 12 mm) Rollomatic 6000 XL- 1 Nos. (Diameters 12.0 mm upto 25.0 mm)
6 Consistent Manufacturing is aided by Quality Checks using the Zoller Genius 3M measuring machine and Marcel Aubert Optical Measuring System. These instruments ensure that the precision tools are meeting the tight tolerance levels. All items are individually inspected and statistical process controls are carried out to constantly monitor production processing for possible corrective actions.
7 To backup the manufacturing, our Inhouse Engineering team using advanced softwares to deliver new innovative solutions. Within this division, tools are continuously perfected to complement the constant technological transformation in the metalworking industry.
8 We provide tools through a wide network of dealers and distributors across the world for the following industries: General Engineering Power & Energy Automotive Medical Aerospace Mold & Die
9
10 Micro Drill Duronto Drill Duronto Inox Drill Duronto Alu Drill Duronto FX Drill
11 ICE MILL RHINO 0500 MIRROR MILL RIB PROCESS
12 ICE INOX MILL RHINO 1100 MIRROR MILL
13 RAZOR 1300 RAZOR 1500 ALU X (Premium)
14 SAX MILL TPC MILL DIE & MOLD ROCKSTAR SERIES
15
16 CASE STUDY 1 LOCATION Dutch Tech Tools Company Profile 3 Times the Tool Life as compared to the competitors!!
17 CASE STUDY - 2 LOCATION Company- Manufacturing Heavy Vehicles Component- Transmission Housing Tool Diameter: 5xd with coolant 8.5mm Material: Cast Iron RPM: 3200 Feed: 1000mm/min Each Component has 10 holes for drilling Duronto Drill completed 442 components (i.e.115metres drilling length) with bore tolerance within 0.012mm Previously used competitor drill used to make on an average 265 components with the same cutting condition Dutch Tech Tools Company Profile
18 CASE STUDY - 3 LOCATION COMPETITOR DUTCH Diameter Ø10.30 SC Drill Ø10.30 SC Drill Drill Cost (INR) Re-grinding cost No of Re-grindings 4 4 New tool Life Re-grinding tool life Total tool life Cost per Component Machining Time (Secs) Machine HMC S9 (MAZAK) HMC S9 (MAZAK) Machine Cost/ Min Machining Cost /Component Volume / Month Total Cost 34, , Savings from Existing/Month (INR) Total saving per annum (INR) 14, Dutch Tech Tools Company Profile
19 CASE STUDY - 1 LOCATION Diameter: 10mm Machine: BMV Material: ST37, free cutting mild steel Application: 1xd Slotting RPM: 7000~7700 Depth of Cut: 10mm Table Feed: 1000mm/min Total Machining: 26 metres per component / 26 mins for each component Comparison: Competitor s cutter took 4:24 hours to do the same operation and used 2 cutters for each component
![CASE STUDY - 1 LOCATION Diameter: 16mm Machine: Hardinge [15KW] Material: 16MnCr5](/docs-images/84/90867957/images/20-0.jpg "[USA Grade: 5115] Application: 1xd Slotting and Pocket Contour Cutting Parameters:")
20 CASE STUDY - 1 LOCATION Diameter: 16mm Machine: Hardinge [15KW] Material: 16MnCr5 [USA Grade: 5115] Application: 1xd Slotting and Pocket Contour Cutting Parameters: RPM: 4400 Vc: 220 m/min fz: 0.07 mm/tooth Vf: 1600 mm/min Total Machining: 70 components +++ Comparison: Competitor s cutter made 30 components and needed to be changed
21 CASE STUDY - 1 LOCATION Material: 17-4 STAINLESS STEEL Speed: 1528 RPM Feed: 12.2 Inches/Min 4 FL 30 - ½ Endmill COMPETITOR DUTCH Tool Life (Components) No. of Tool Changes Required Monthly Cost per Index $27.73 $40.84 Perishable Cost per Piece $ $ Monthly Tool Cost w/ Setting & Changing $2, $1, Estimated Yearly Tool Cost $32, $13, ESTIMATED YEARLY COST SAVINGS BY DUTCH $19, times the Tool Life!! Dutch Tech Tools Company Profile
22 CASE STUDY - 2 LOCATION Material: 17-4 STAINLESS STEEL Speed: 7637 RPM Feed: 15.3 Inches/Min 4 FL 30-1/8 Ballnose COMPETITOR DUTCH Tool Life (Components-) No. of Tool Changes Required Monthly Cost per Index $8.96 $9.94 Perishable Cost per Piece $ $ Monthly Tool Cost w/ Setting & Changing $896 $331.3 Estimated Yearly Tool Cost $10,752 $3976 ESTIMATED YEARLY COST SAVINGS BY DUTCH $ times the Tool Life!!
23 Fully Automated Manufacturing High Precision Rollomatic CNC Grinding Machines 24-7 Production Climate Controlled Production Know- How Climatized Measuring CNC Measuring Equipment 100% Tool Inspection Master Tools Measuring Protocol Tolerances of ±0.002mm possible In-house Development and engineering of tools 3-D simulation Manufacturing of test tools Continuous optimization of programmes
24 DUTCH TECH TOOLS PVT. LTD. Sector II, Falta Special Economic Zone P/O: Bishira South 24 Parganas West Bengal India (P): (F):
CONTENTS WELCOME TO THE WORLD OF HIGH-SPEED INNOVATION
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