DP400 / DM350. Inverter. Total Solutions from the Single Source Provider DP400 PULSED MAG - PULSED MIG CO2 - MAG - MIG - FCAW

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1 DP400 / DM350 Digitl Controlled DC Inverter Arc Welding Mchines CAT. NO. A446 Simple Opertion Perfect Welds from Arc Strt to End Inverter Totl Solutions from Single Source Provider DP400 PULSED MAG - PULSED MIG CO2 - MAG - MIG - FCAW DM350 CO2 - MAG MIG - FCAW CM-741 SEMIAUTOMATIC WIRE FEEDER Smller & Lighter 80 khz IGBT Digitl Inverters

2 Advncing Science GMAW Applictions Synchro Short-Pulse Control for Hrd Wire Applictions 60+ IPM Synchro Synchro Short-Pulse Short-Pulse Allows Allows rigid rigid enbling enbling high high trvel trvel speeds speeds miniml miniml sptter sptter consistent consistent trnsfer trnsfer Synchro Short-Pulse Wveform (A) Current control t pulse period -circuit time (B) Instntneous -circuit current control (C) Automtic digitl rector control 1/8 (3.2 mm) Mild Steel Fillet Weld.045 (1.2 mm) E70S-3 Mild Steel Wire t 64 in./min. Conventionl Conventionl Pulsed Pulsed GMAW GMAW Reduced Reduced Conventionl Conventionl mchines mchines cnnot cnnot control control intrinsic intrinsic circuiting circuiting spikes spikes tht tht occur occur reduced reduced,, reby reby creting creting excessive excessive sptter sptter irregulr irregulr size size trnsfer. trnsfer. Incresed Incresed The The longer longer minimizes minimizes sptter, sptter, however however becomes becomes ster ster tends tends to to drg drg creting creting inconsistent inconsistent bed bed priles priles penetrtion penetrtion Wve Pulse for Aluminum Wve Pulse utilizes superimposed low frequency pulse for hrd st luminum The most obvious benefit is TIG bed ppernce s shown in weld photo below Wve frequency is djustble from 0.5 to 30 Hz Proven to reduce porosity crck susceptibility 16 guge (1.6 mm) A5052 Aluminum Plte Butt Welded With 3/64 (1.2 mm) A5356 Aluminum Wire Superimposed low frequency pulse wveform

3 DP400 DP400 ULTRA HIGH QUALITY PULSE & CV GMAW % duty cycle 100 Job memory Digitl CAN buss interfce OTC DAIHEN robots Smller & lighter 80 khz IGBT digitl inverter Three phse utomtic input voltge selection Fctory optimized pulse wveforms Adjustble pulse wveform vi function key Synergic or individul control voltge wire feed speed Wve Pulse function for TIG like welds on luminum Lrge 7 segment digitl LED numeric disply Function key for dvnced progrmming Cooling fn control: High, Low, Off Very stble pulsed s low s 25 mp Digitl Turbo strt digitl burn-bck control improves strting Consistent despite chnges in wire extension Industril HMI (Key Pd) opertion pnel Optionl pre-set modes vilble for vriety wire lloys Tool-Free Dinse twist lock connectors for secondry output Digitl Meters re Esy to Red in Dim Ares Both Current Voltge re displyed during welding, verge current voltge being displyed fter welding is terminted. Additionlly, Digitl Dignostics or error codes re displyed to ssist troubleshooting. Welding Condition Memory Storge Function (100 conditions) Welding Memory Ply Bck Function welding conditions cn be ccessed by one-touch control to repet or recll weld conditions. Opertors Cn Esily Set Conditions Precise setting Amps Volts cn be ccurtely chieved to 1.0 Amp 0.1 Volt, in ddition to or prmeters. Function Key Front Pnel Control llows setting specil functions by opertor out hving to go inside Welding Power Source. Choice Welding Modes Setting weld conditions such s weldwire type wire dimeter re esily ccomplished by Touch Pnel reding LED indictions. DP400 Key Pd Opertion Pnel Arc Chrcteristics Hrd to st chrcteristics cn be chosen for vriety pplictions. A Vriety Functions Touch pnel control for vrious rfriendly functions to chieve high qulity welding. Optionl Modes Stwre is vilble for exotic lloys or specil pplictions. Constnt Penetrtion Control for Hrd Wire Applictions Simply switch it on it keeps depth penetrtion t constnt level even when tip-to-work distnce fluctutes s shown. (Not pplicble for luminum.) Conventionl GMAW mchines typiclly incorporte only constnt voltge (CV) chrcteristics. When tip-towork distnce fluctutes mperge will fluctute cusing chnges in penetrtion. Newly Developed T-MAC System Supports Multiple Arc Length Chrcteristic Controls Tilor Mde Arc Control Complete digitliztion delivers four (4) types control for e welding process. Select welding process on front pnel microcomputer utomticlly selects idel control.

4 DM350 DM350 CV GMAW WITH REDUCED SPATTER % duty cycle 30 progrm memory Digitl CAN buss interfce OTC - DAIHEN robots Smller & lighter 80 khz IGBT digitl inverter Single & three phse utomtic voltge selection High speed digitl rector drsticlly reduces sptter Cooling fn: High, Low, Off Industril HMI (Key Pd) opertion pnel Synergic or individul control voltge current (wire feed speed) Combintion digitl strt digitl burn-bck control function improves strting Lrge 7 segment digitl LED numeric disply Simple push buttons for JOB storge/cll-up, process progrmming Function key for dvnced progrmming Consistent despite chnges in wire extension Tool-Free Dinse twist lock connectors for secondry output DM350 Key Pd Opertion Pnel Newly Developed Digitl Rector Instntneous Arc Strting Precisely controlled output current wveform re effective for reducing sptter. D SERIES HARDWARE OPTIONS Anlog Remote Pendnt Tkes priority over HMI key pd on power source for setting weld current (WFS), voltge, wire inching. 10 ft. cble optionl extensions. Digitl Remote Pendnt Provides bility to set ll welding prmeters from this unit or front pnel power source. 10 ft. cble optionl extensions. (DM350 pendnts shown)

5 WIRE FEEDERS D-SERIES WIRE FEEDERS Identicl wire drive mechnisms Identicl wire drive mechnisms Front Side CM-741 Semiutomtic Wire Feeder AF-4001 OTC- DAIHEN Robot Wire Feeder CMRE-741 Automtic / Robot Retrit Wire Feeder All wire feeders feture 4-feed rolls for incresed drive force for ny wire lloy including st luminum All control circuits re built-in power source fering incredible durbility Fully enclosed wire drive mechnism keeps out dirt grime Strd wire cover flp keeps dirt grime wy from welding wire Fully enclosed wire reel cover vilble s n option Suitble for OTC-DAIHEN MIG guns or ny or mjor br OTC-DAIHEN wire feeders come set up for hrd wires ir cooled torches s strd fetures. The following items re vilble s options K5517A00 Aluminum Wire Kit K5439E00 Fully Enclosed Wire Reel Cover K5516A00 Wter Cooled Hrdwre Kit ROBOTIC WELDING SOLUTIONS OTC DAIHEN Arc Welding Robot Pckge Existing Robot Retrit Pckges AX-Series Controller D-Series Power Source AF-4001 Wire Feeder AX-Series Robot CMRE-741 Wire Feeder D-Series Power Source Get totl robotic welding solution by combining D-Series one our AX-Series welding robots fering semless integrtion dvnced fetures such s Retrct strt, Synchro MIG & TIG, Feed Control MIG, networking, dt monitoring much more. The D-Series cn lso esily dpt to multitude or mnufcturers robots. Our universl interfce retrit wire feeder options mke combining eir DP400 or DM350 snp. Cll sk how we cn integrte system for you.

6 SPECIFICATIONS Power Sources ITEM DP400 DM350 Mode Pulse CV (Strd CV Rtings not shown) CV Number Phses Three Phse Three Phse Single Phse Rted Frequency 50/60 Hz 50/60 Hz Rted input Voltge (Auto Select) 208V / 230V 460V 208V / 230V / 460V 230V / 460V Input Voltge Rnge V V V, V V, V Rted Input kva Rted Input kw Rted Input Current 59.4A 29.6A 40.8A / 36.9A / 20.5A 45.2A / 25.3A Rted Output Current 400A 350A 250A Rted Lod Voltge 34V 31.5V 26.5V Rted Output Current Rnge A A A Rted Output Voltge Rnge 12 38V 12 36V 12 31V Mx. No-Lod Voltge 92V 80V 65V Rted Duty Cycle 50% (60% Strd CV) 60% Mx. Progrm Storge Temperture Rise +320 F (+160 C) +320 F (+160 C) Useble Temperture Rnge +14 F ~ 104 F (+10 ~ +40 C) +14 F ~ 104 F (+10 ~ +40 C) Externl Dimensions (W x D x H) 9.8 in. x 25.2 in x 21.4 inches 9.8 in x 25.2 in. x 21.6 inches (out hles) 250 mm x 640 mm x 544 mm) 250 mm x 640 mm x 544 mm) Weight 99.2 lb (46 kg) 85.8 lb (39 kg) Specifictions subject to chnge jout notice. Wire Feeders ITEM CM-741 CMRE-741 AF-4001 Style Semiutomtic Auto & Robot Retrit OTC-DAIHEN Robots Wire Feed Speed 866 in. / min. (22 m/min.) Useble Mild Steel.024 ~ 1/16 in. (0.6 ~ 1.6 mm) Wire Dimeters Stinless Steel.030 ~ 1/16 in. (0.8 ~ 1.6 mm) Hrd Alum (AL/MG).040, 3/64, 1/16 in. (1.0, 1.2, 1.6 mm) St Aluminum 3/64, 1/16 in. (1.2, 1.6 mm) Weight 28.6 lb (13 kg) 15.4 lb (7 kg) 8.8 lb (4 kg) Externl Dimensions (W x D x H) 8.5 x 21.4 x 13.6 inches (215 x 543 x 350 mm) N/A N/A Specifictions subject to chnge jout notice. For more informtion on br products from DAIHEN INC. visit our web site t dihen-us.com, or send us E-mil t DAIHEN INC Blr Drive Tipp City, OH Ph: Fx: DAIHEN INC. Chrlotte, NC 28269

Inverter. Total Solutions from the Single Source Provider. DP-400/DP-500/DM-350/DM-500 Digital Controlled DC Inverter Arc Welding Machines

Inverter. Total Solutions from the Single Source Provider. DP-400/DP-500/DM-350/DM-500 Digital Controlled DC Inverter Arc Welding Machines CAT. NO. A446C DP-400/DP-500/DM-350/DM-500 Digital Controlled DC Inverter Arc Welding Machines Simple Operation Perfect Welds from Arc Start to End Inverter Total Solutions from the Single Source Provider

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