A621A MEDICAL APPLICATIONS

Transcription

1 A621A MEDICAL APPLICATIONS

2 INDEX MEDICAL HIP-SYSTEM y Co-Cr Alloy y Titnium Alloy y UHMWPE Externl Turning Excellent for highly ccurte mchining of difficult-to-cut mterils. Drilling Employs new TRI-Cooling Technology with new tool grde DP7020 for high efficiency nd longer tool life. Tper Hole Mchining High effi ciency tper hole mchining using vibrtion control rdius end mills. Profile Mchining The combintion of IMPACT MIRACLE coting nd high-strength micro-grin crbide substrte increses wer resistnce. RT9005/RT9010 VP05RT/VP10RT FJ/MJ Breker MMS Drill VQMHVRB VF2SB VF2XLB Pge KNEE-SYSTEM y Co-Cr Alloy y Titnium Alloy y UHMWPE Profile Mchining Vrible curve geometry ensures stble mchining of difficult-to-cut mterils. Pocket Mchining High effi ciency mchining becuse of higher feed rtes nd lrger depths of cut. 10 Vibrtion Control End Mill Series VF4SVB VQMHVRB 11 2

3 BONE PLATES y Titnium Alloy y 316 SS Multifunctionl Milling Possible to mchine complex geometries tht re previously difficult to mchine. Pge 12 VF2WB SCREWS y Titnium Alloy y 316 SS y 317 SS SPINE Deep Hole Drilling Higher productivity mchining becuse of coolnt holes, flute geometry nd cutting edge geometry. Deep Mchining with Smll Dimeter Mchining of deep cvity nd complex prts re possible with vriety of neck lengths. Externl Turning & Cut Off The combintion of VP coting nd highstrength micro-grin cemented crbide substrte increses wer resistnce. y Co-Cr Alloy y Titnium Alloy y Stinless Steel Side Cutting Delivers superior vibrtion resistnce for difficult-to-cut mterils nd on pplictions with long overhngs. INSTRUMENT y Titnium Alloy y Stinless Steel Rough Milling High effi ciency mchining of difficult-to-cut mterils becuse of high feed rdius milling cutter. Deep Hole Drilling Higher productivity mchining becuse of coolnt holes, flute geometry nd cutting edge geometry. MWS Super long drill MS2XL MS2XLB Smll Tools VP15TF IMPACT MIRACLE Vibrtion Control End Mill Series AJX MWS Super long drill

4 HIP-SYSTEM Work Mterils [Co-Cr Alloy, Titnium Alloy, UHMWPE] Good cutting performnce Externl Turning Key Point on Mchining A good blnce of wer nd frcture resistnce for turning Co-Cr Alloy nd Titnium Alloy. Reduce het genertion with the use of shrp cutting edge. VP05RT/VP10RT FJ/MJ Breker (TOOL NEWS B036A) Appliction Exmple 1.8 times longer tool life thn conventionl products. Conventionl chipping, MJ(VP10RT) no chipping. High efficiency with deeper depth of cut. Insert (Grde) Mchine Work Mteril Cutting Speed DNMG431MJ (VP10RT) CNC Lthe Mchine Titnium Alloy 148 SFM Revolution 280 min -1 Feed Rte.0063 IPR Depth of Cut Conventionl:.059 inch MJ (VP10RT):.091 inch 50%UP Tool life (pieces/corner) Cycle time (min) MJ (VP10RT) 40% less Conventionl 1.8 times 4

5 HIP-SYSTEM Work Mterils [Co-Cr Alloy, Titnium Alloy, UHMWPE] Good cutting performnce Key Point on Mchining Externl Turning A good blnce of wer nd frcture resistnce for turning Co-Cr Alloy nd Titnium Alloy. Reduce het genertion with the use of shrp cutting edge. RT9005/RT9010 FJ/MJ Breker (TOOL NEWS B036A) Appliction Exmple 1.5 times longer tool life thn conventionl products. RT9010 is first choice for turning of titnium lloy. Insert (Grde) CNGG431MJ (RT910) Mchine CNC Lthe Mchine Work Mteril Titnium Alloy Cutting Speed Conventionl:150 SFM MJ(RT9010):200 SFM Revolution Conventionl:490 min -1 MJ(RT9010):650min -1 Feed Rte.002 IPR Depth of Cut.008 inch Tool life (pieces/corner) Cycle time (sec.) MJ (RT9010) Crbide 25% less Conventionl Coted Crbide (PVD) 1.5 times 5

6 HIP-SYSTEM Work Mterils [Co-Cr Alloy, Titnium Alloy, UHMWPE] Excellent cooling effect Drilling TRI-Cooling Technology Key Point on Mchining Promotes smooth chip evcution. Drill (Grde) Mchine Work Mteril Hole Depth MMS1600X3DB (DP7020) ø.6299 inch Mchining Center Titnium Alloy 1.97 inch Cutting Speed Conventionl: 131 SFM MMS: 197 SFM 50%UP Feed Rte.006 IPR Non-peck Coolnt W.S.O (87 PSI) MMS Drill (TOOL NEWS B180A) Use of internl coolnt hole improves cooling effect. Appliction Exmple 1.3 times longer tool life thn conventionl products. Conventionl wer quickly, MMS very little wer. High efficiency with high-speed drilling. Tool life (Number of holes) Cycle time (sec.) MMS 30% less Conventionl 1.3 times 6

7 HIP-SYSTEM Work Mterils [Co-Cr Alloy, Titnium Alloy, UHMWPE] Excellent cooling effect Drilling TRI-Cooling Technology Key Point on Mchining MWS & MMS drill offers longer tool life, nd cn be used for Stinless Steels, Titnium Alloy nd Co-Cr Alloy. Use of internl coolnt hole improves the cooling effect. Appliction Exmple Drill (Grde) Mchine Work Mteril Hole Depth Cutting Speed MMS0500X3DB (DP7020) ø.1969 inch Mchining Center Co-Cr Alloy (42 HRC).5906 inch 98 SFM Revolution 1,900 min -1 Feed Rte 3.8 IPM (.0020 IPR) Non-peck Coolnt W.S.O (102 PSI) MMS Drill (TOOL NEWS B180A) MMS drill shows good wer resistnce. MMS Conventionl.002".004" Welding wer After mchining 30 holes 7

8 HIP-SYSTEM Work Mterils [Co-Cr Alloy, Titnium Alloy, UHMWPE] ZERO-μ Surfce SMART MIRACLE coting Key Point on Mchining SMART MIRACLE coting with smooth surfce provides good surfce finish. High efficiency mchining tht prevents vibrtion. Possible to mchine complex geometries tht re difficult to cut. Appliction Exmple End Mill Mchine Work Mteril Hole Depth Cutting Speed 4 Flutes Rdius End mill VQMHVRBD0800R100 (ø.3150 inch) Multi-xis Turning Titnium Alloy.5906 inch 197 SFM Revolution 2,400 min -1 Feed Rte Coolnt Tper Hole Mchining 15 IPM (.0016 IPT) W.S.O VQMHVRB Vibrtion Control End Mill (TOOL NEWS B197A) Three processes with one tool by helicl tper milling. Excellent finish. <Conventionl> zdrilling <Helicl Tper Milling>.008 IPR xtper boring Rough Finish zrdius end mill Rough Finish 8

9 HIP-SYSTEM Work Mterils [Co-Cr Alloy, Titnium Alloy, UHMWPE] Higher efficiency nd Longer tool life Profile Mchining Key Point on Mchining Cutting edge geometry with excellent chipping resistnce. VF2SB VF2XLB IMPACT MIRACLE (TOOL NEWS B075A) IMPACT MIRACLE coting with high het resistnce provides long tool life. Appliction Exmple 3 times longer tool life thn conventionl products when milling Co-Cr Alloy. End Mill Mchine Work Mteril Revolution Feed Rte Coolnt 2 Flutes Bll End mill VF2SBR0300 (ø.2362 inch) Mchining Center (CAT40) Co-Cr Alloy 5,000 min -1 (vc325 SFM) 39 IPM (.0039 IPT) W.S.O Tool life (Flnk wer:.0039 inch) Edge condition (Cutting length 100 feet).0118" VF2SB Test I (Al, Ti) N Test II (Al, Cr) N 3 times.0787" Cutting length (feet) 9

10 KNEE-SYSTEM Work Mterils [Co-Cr Alloy, Titnium Alloy, UHMWPE] % $ Vrible pitch % Wider chip pocket $ Vrible curve Vrible pitch Profile Mchining Key Point on Mchining End Mill Mchine Work Mteril Cutting Speed VF4SVB Vibrtion Control End Mill Series (TOOL NEWS B178A) A good blnce of wer nd frcture resistnce for mchining Co-Cr Alloy nd Titnium Alloy. Vrible curve rdius cutting edges for difficult-to-cut mterils. Appliction Exmple VF4SVB hs longer tool life thn conventionl tools. 4 Flutes Bll End mill VF4SVBR0500 (ø.3937 inch) Mchining Center (CAT40) Co-Cr Alloy (36 HRC) 328 SFM Revolution 3,200 min -1 Feed Rte Chip Lod Coolnt 126 IPM.0098 IPT W.S.O Newly designed rdius cutting edges reduce vibrtion 0 Flnk Wer Comprison (Cutting length 200 feet) e.0079" VF4SVB p.1181" Conventionl Chipping Notch Wer (inch) 10

11 KNEE-SYSTEM Work Mterils [Co-Cr Alloy, Titnium Alloy, UHMWPE] ZERO-μ Surfce SMART MIRACLE coting Pocket Mchining VQMHVRB Vibrtion Control End Mill (TOOL NEWS B197A) Key Point on Mchining Vibrtion control geometry for stble mchining nd smoother cutting. VQMHVRB mkes finishing esy. Appliction Exmple 2 times longer tool life thn conventionl products. Higher efficiency becuse higher feed rte nd lrger depths of cut. Size Mchine VQMHVRBD0300R050 Conventionl Di. ø.1181 inch ø.1181 inch Rdius.0315 inch.0079 inch Micro Mchining Center (HSK E-25) Number of Flute 4 2 Cutting Speed 164 SMF 164 SMF Feed Rte 79 IPM 39 IPM Coolnt W.S.O Tool life Edge condition VQMHVRB TEST I p:.0118" VQMHVRB TEST II p:.0236" p Conventionl p:.0079" (mx) 2 times Chip Removl Volume (inch 3 ) e.0394" (Cutting length 410 feet) 11

12 BONE PLATES Work Mterils [Titnium Alloy, 316 SS] Wide rnge Wide ppliction 220 Drilling+Chmfering VF2WB (TOOL NEWS B169G) Key Point on Mchining IMPACT MIRACLE coting with high het resistnce provides longer tool life. Possible to mchine complex geometries tht re difficult to cut. Appliction Exmple Four processes, one tool with helicl milling. Excellent finish surfce nd very smll burr. End Mill Wide rnge Bll End mill VF2WBR0150N080 (ø.1181 inch) Mchine Mchining Center (CAT40) Work Mteril Titnium Alloy Cutting Speed 371 SFM Revolution 1,200 min -1 Feed Rte 20 IPM Helicl Pitch IPR Coolnt W.S.O <Conventionl> <Improvement> Helicl mchining z Drilling Helicl pitch x Internl profile c Chmfer Upper Under ø.1772" Three tools One tool.1969" 12

13 SCREWS Work Mterils [Titnium Alloy, 316 SS, 317 SS] Excellent chip evcution Key Point on Mchining Deep Hole Drilling Promotes smooth chip evcution. Use of internl coolnt hole improves cooling. MWS Super long drill (TOOL NEWS B129G) Appliction Exmple Higher productivity mchining nd longer tool life. Work Mteril Titnium Alloy Mchine Swiss Lthe Mchine Hole Size ø.0709 inch Depth: inch Pilot drill: MWS0180SB (ø.0709 inch) Depth:.1575 inch Drill MWS0180X30DB (ø.0709 inch) Solid Gun Drill (ø.0709 inch) Revolution 1,770 min -1 2,650 min -1 Cutting Speed 33 SFM 49 SFM Feed Rte.0008 IPR Non-peck.0002 IPR Non-peck Coolnt Oil (Coolnt pressure 1,450 PSI) Tool life (Number of holes) Cycle time (min) MWS 50% less Solid Gun Drill 1.8 times 13

14 SCREWS Work Mterils [Titnium Alloy, 316 SS, 317 SS] Excellent chip evcution Key Point on Mchining Deep Hole Drilling Promotes smooth chip evcution. Use of internl coolnt hole improves cooling. MWS Super long drill (TOOL NEWS B129G) Appliction Exmple High efficiency deep hole drilling of 316 SS. 4 times fster cycle time thn gun drill. Work Mteril Mchine Hole Size 316 SS Swiss Lthe Mchine ø.0984 inch Depth: inch Pilot drill: MWS0250SB (ø.0984 inch) Depth:.1969 inch Drill MWS0250X30DB (ø.0984 inch) Gun Drill (ø.0984 inch) Revolution 2,500 min -1 5,000 min -1 Cutting Speed 66 SFM 131 SFM Feed Rte.0008 IPR Non-peck.0001 IPR Non-peck Coolnt Oil (Coolnt pressure 870 PSI) Cycle time (min) MWS 75% less Conventionl Gun Drill 14

15 SCREWS Work Mterils [Titnium Alloy, 316 SS, 317 SS] Stbility tool life Key Point on Mchining Pocket Mchining MS2XL MS2XLB Cutting edge geometry with excellent chipping resistnce. Smll dimeter combined with vriety of neck lengths id in mchining of deep cvity nd complex prts. Appliction Exmple Relized stble tool life. (TOOL NEWS B001G) Work Mteril Mchine End Mill Revolution Feed Rte Depth of Cut Coolnt Titnium Alloy Swiss Lthe Mchine Long Neck Squre End mill (2 flutes) MS2XLD0070N040 (ø inch) 18,000 min -1 (vc131 SFM) 8 IPM (.0002 IPT) p.0024 inch Oil Tool life (Number of work pieces) MS2XL N=1 N=2 N=3 Continution processing is possible. Conventionl N=1 N=2 N=3 Chipping Chipping Wer 15

16 SCREWS Work Mterils [Titnium Alloy, 316 SS, 317 SS] Good cutting performnce Mchine Work mteril Opertion Width of Insert Insert (grde) Externl Turning & Cut Off Key Point on Mchining A good blnce of wer nd frcture resistnce for turning Titnium Alloy nd Stinless Steel. Reduce het genertion with the use of shrper cutting edge. Appliction Exmple Mitsubishi CTAT10120V5RR-B (VP15TF) Smll Tools VP15TF (GENERAL CATALOG C005A) 3 times longer tool life thn conventionl products. Swiss Lthe Mchine Titnium Alloy Cut Off.0394 inch Conventionl Similr Insert (PVD coting) Cutting Speed 118 SFM 98 SFM Feed Rte.0008 IPR.0008 IPR Tool life (pieces/corner) Cycle time (sec.) VP15TF Conventionl 3 times 16

17 SPINE Work Mterils [Co-Cr Alloy, Titnium Alloy, Stinless Steel] % $ % $ Irregulr helix flutes End Mill Mchine Work Mteril Cutting Speed 4 Flutes Vibrtion Control Squre End mill VFJHVD0400 (ø.1575 inch) Multi-xis Turning (HSK63) Titnium Alloy 98 SFM Revolution 2,400 min -1 Feed Rte 15 IPM Depth of Cut p.6299 inch e.0079 inch Coolnt Side Cutting Key Point on Mchining IMPACT MIRACLE coting with high het resistnce provides longer tool life. Delivers superior vibrtion resistnce for difficult-to-cut mterils. Appliction Exmple W.S.O Vibrtion Control End Mill Series (TOOL NEWS B133G) Improved chip disposl New flute geometry suitble for irregulr helix ngles. Specil flute geometry Good surfce finish nd high efficiency from the use of irregulr helix flutes. Contct Are: Very Lrge Surfce Comprison.6299" " VFJHV Conventionl R.0787" ø.1575" The longer over hng nd smller size is needed becuse of the shpe of the work piece. 17

18 INSTRUMENT Work Mterils [Titnium Alloy, Stinless Steel] Improved chip removl Rough Milling AJX (TOOL NEWS B028A) Key Point on Mchining AJX cn chieve extr high feed rtes for ultimte efficiency in rough mchining. Wide selection of inserts with high wer nd frcture resistnce, for generl mchining opertions. Appliction Exmple: Surgicl Equipment AJX chieves 5 times longer tool life thn conventionl products for milling 17-4PH SS. Work Mteril 17-4PH SS 42 HRC Mchine Mchining Center (HSK63) Tool Holder AJX06R203SA20S (ø.7874 inch 3 flutes) Insert (Grde) JOMT06T215ZZSR-JM (VP15TF) Cutting Speed 393 SFM (Conventionl: 328 SFM) Feed Rte 112 IPM (Conventionl: 79 IPM) Coolnt Air blow.0276" Tool life (Number of work pieces) Cycle time (min) " AJX 30% less Conventionl 5 times 18

19 INSTRUMENT Work Mterils [Titnium Alloy, Stinless Steel] Excellent chip evcution Key Point on Mchining Deep Hole Drilling Promotes smooth chip evcution. Use of internl coolnt hole improves cooling. MWS Super long drill (TOOL NEWS B129G) Appliction Exmple High efficiency deep hole drilling of 17-4PH SS. 10 times fster cycle time thn gun drill. Work Mteril 17-4PH SS 32 HRC Mchine Swiss Lthe Mchine Hole Size ø.0906 inch Depth: inch Pilot drill: MWS0230SB (ø.0906 inch) Depth:.1969 inch Drill MWS0230X30DB (ø.0906 inch) Solid Gun Drill (ø.0906 inch) Revolution 5,500 min -1 5,500 min -1 Cutting Speed 131 SFM 131 SFM Feed Rte.0024 IPR Non-peck.0002 IPR Non-peck Coolnt Oil (Coolnt pressure 2,030 PSI) Cycle time (sec.) Wer Chip MWS 90% less VB:.0043 inch Solid Gun Drill After mchining 150 holes Continution processing is possible. 19

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