SPX Offers low cutting resistance for heavy machining & deep shoulder milling
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- Diane Snow
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1 Shell type ddition! 010. Updte B111G Indexble End ill for Deep Shoulder illing Offers low cutting resistnce for hevy mchining & deep shoulder milling y Wvy cutting edge geometry breker breks the chips into fine pieces. y The stright edge type breker produces excellent surfce finishes.
2 Indexble End ill for Deep Shoulder illing y Fetures Wvy cutting edge type Breker Bottom Cutting Edge A Bottom Cutting Edge B Peripherl Cutting Edge High clmping rigidity The high clmping nd positionl rigidity of the inserts prevents dmge to the cutting edge even under the hrshest conditions. 3 fce clmping Flnk fce The wvy cutting edge grdully engges the workpiece. duced impct when entering the workpiece. <Bottom cutting edge> Flnk fce Spirl relief cut Bottom fce <Peripherl cutting edge> Prevents chip pcking nd dmge to the tool body without hindering the overll tool rigidity. Chip cross section Uses the sme cutting edge theory s solid type roughing end mill. Stright cutting edge type Lower cutting resistnce Breker Bottom Cutting Edge A Bottom Cutting Edge B Peripherl Cutting Edge ycutting performnce Low Cutting sistnce Chip Breking 1 Cutting resistnce (N) Breker Power requirement:.8kw Conventionl Principl force Feed force Bck force Power requirement: 3.1kw Principl force Feed force Bck force <Cutting conditions> Workpiece : JIS FCD Cutting speed : m/min Feed per tooth : 0.0mm/tooth Depth of cut : m Width of cut : 5mm Dry cutting - Breker Conventionl
3 Indexble End ill for Deep Shoulder illing y Holder Stright shnk type (Combintion type) ø ød 90 p (x. ) L T5 shnk type ø p (x. ) L T5 Crbon Steel Light Alloy Cst Iron Alloy Steel Stinless Steel Hrdened Steel 0 BT shnk type ø p(x. ) L 0 BT Type Stock Flutes Number of Teeth Totl Bottom Dimensions D L 0 p JPX 1901-oo Number of Bottom Cutting Edge A Bottom Cutting Edge B Peripherl Cutting Edge PX 101-oo 8-oo Stright Shnk (Combintion) Short Short Stndrd R016WNES R0WNS R03WN R0WNL R016BTNES BT Shnk Stndrd R0BTNS R03BTN R0BTNL R0BTNS R03BTN R0BTNL R056BTNX T5 Shnk R0T5NS R03T5N R0T5NL Spre Prts Holder Clmp Screw TS55 Wrench TKY5D Anti-seizure Lubricnt K1KS Bottom Cutting Edge A JPX1901- JPX1901- Bottom Cutting Edge B Peripherl Cutting Edge PX PX Clmp Torque (N m) : TS55=7.5 : Inventory mintined.
4 Indexble End ill for Deep Shoulder illing yshell Type L7 L8 ø ød8 W1 ød9 p (x. ) Right hnd tool holder only. Clmping Bolt Geometry Crbon Steel Light Alloy Cst Iron Alloy Steel Stinless Steel Hrdened Steel & & HSC Stock R Number of Teeth Flutes Totl Bottom Dimensions D9 L7 D8 W1 L8 p Number of Bottom Cutting Edge A Bottom Cutting Edge B Peripherl Cutting Edge JPX 101-oo PX 101-oo 8-oo R0CA058A R0DA058A (Note) The coolnt supply from the inside is lso possible by the combintion with the rbor for n internl refueling. yshell Type NEW L7 L8 ø ød8 W1 ød9 p (x. ) For metric rbors The bore dimeter (D9) is equivlent to metric size. Crbon Steel Light Alloy Cst Iron Alloy Steel Stinless Steel Hrdened Steel & & Clmping Bolt HSC Right hnd tool holder only. Geometry Stock R Number of Teeth Flutes Totl Bottom Dimensions D9 L7 D8 W1 L8 p Number of Bottom Cutting Edge A Bottom Cutting Edge B Peripherl Cutting Edge JPX 101-oo PX 101-oo 8-oo -0AA058RA AA058RA (Note) The coolnt supply from the inside is lso possible by the combintion with the rbor for n internl refueling. Spre Prts Holder Clmp Screw Wrench Anti-seizure Lubricnt Bottom Cutting Edge A Bottom Cutting Edge B Peripherl Cutting Edge TS55 TKY5D K1KS JPX101- JPX101- PX101- PX Clmp Torque (N m) : TS55=7.5 3 : Inventory mintined.(10 inserts in cse)
5 s Coted Dimensions Type Shpe Clss VP0RT L Geometry Wvy Cutting Edge Type ( Breker) Peripherl Cutting Edge Bottom Cutting Edge B Bottom Cutting Edge A JPX PX L Stright Cutting Edge Type( Breker) Peripherl Cutting Edge Bottom Cutting Edge B Bottom Cutting Edge A JPX PX L Only for use with shell type holder.
6 Indexble End ill for Deep Shoulder illing commended Cutting Conditions ( Shnk Type) ycutting Conditions for Shoulder illing Work teril Hrdness Grde/Breker vc p e fz P K S ild Steel Crbon Steel Alloy Steel Alloy Tool Steel Stinless Steel Cst Iron Ductile Cst Iron Ti Alloy <1HB 13HB <300HB <00HB <3P <0P <3HB VP0RT VP0RT VP0RT VP0RT 10 (10) 10 (10) (70) (70) (0) (0) (70) (70) () () (0) (0) 0 (35) 0 (35) (Note 1) The bove cutting conditons re determined bsed on high rigidity mchine nd workpiece, where no vibrtion occurred. Plese djust processing conditions if the vibrtion is generted. (Note ) For the tools of cutting edge length is 00mm or more, plese reduce the cutting speed nd tble feed by 10-0% nd the cutting width by %. (Note 3) If the cutting ngle between the tool nd workpiece exceeds 90º when mchining corners,duce the cutting speed nd tble feed by 10-0% nd e by %. Also if possible, set rdius cutting pth for corners. ycutting Conditions for Slot illing Work teril Hrdness Grde/Breker vc p e fz P K S ild Steel Crbon Steel Alloy Steel Alloy Tool Steel Stinless Steel Cst Iron Ductile Cst Iron Ti Alloy <1HB 13HB <300HB <00HB <3P <0P <3HB VP0RT VP0RT VP0RT VP0RT () () (0) (0) (0) (0) () () (0) (0) 0 (35) 0 (35) 35 (30) 35 (30) (Note 1) The bove cutting conditons re determined bsed on high rigidity mchine nd workpiece, where no vibrtion occurred. Plese djust processing conditions if the vibrtion is generted. (Note ) For slotting, plese use high rigidity tools such s R016WNES/BTNES
7 commended Cutting Conditions ( Shell Type) ycutting Conditions for Shoulder illing Work teril Hrdness Grde/Breker vc p e fz P K S ild Steel Crbon Steel Alloy Steel Alloy Tool Steel Stinless Steel Cst Iron Ductile Cst Iron Ti Alloy <1HB 13HB <300HB <00HB <3P <0P <3HB VP0RT VP0RT 10 (10) 10 (10) 10 (130) () (110) (0) 10 (1) 10 (10) 10 (130) () 10 (130) () (110) (110) () () 5 (35) 0 (35) (Note 1) The bove cutting conditons re determined bsed on high rigidity mchine nd workpiece, where no vibrtion occurred. Plese djust processing conditions if the vibrtion is generted. ycutting Conditions for Slot illing Work teril Hrdness Grde/Breker vc p e fz P K S ild Steel Crbon Steel Alloy Steel Alloy Tool Steel Stinless Steel Cst Iron Ductile Cst Iron Ti Alloy <1HB 13HB <300HB <00HB <3P <0P <3HB VP0RT VP0RT 10 (10) () (0) (10) (0) (0) (0) (0) (0) (0) (0) (0) 0 (35) (Note 1) The bove cutting conditons re determined bsed on high rigidity mchine nd workpiece, where no vibrtion occurred. Plese djust processing conditions if the vibrtion is generted
8 Indexble End ill for Deep Shoulder illing Appliction Exmples Tool Grde / Breker R03WN R03WN R0CA058A / breker VP0RT / breker / breke JIS FC JIS FCD50 JIS FC Workpiece Cutting Conditions Component Tble Feed (mm/min) Coolnt sults Press moulds (Bse) Dry In comprison with the conventionl product overll mchining efficiency ws doubled. Stble tool life due to effective chip control nd low cutting resistnce ws lso chieved. Press moulds (Trim) Dry In comprison with the conventionl product overll mchining efficiency ws incresed by 70%. Press moulds Dry Low cutting resistnce compred to conventionl tool in the 3 times higher cutting coditon. It lrgely enbled shortening in processing time. Tool Grde / Breker JIS FCD R0CA058A R0CA058A R0CA058A / breker VP0RT / breker VP0RT / breker JIS Ti-6Al-V 15-5 PH Stinless steel Workpiece Cutting Conditions Component Tble Feed Coolnt sults (mm/min) chine prts Dry Low cutting resistnce compred to conventionl tool in the 3 times higher cutting codition. It lrgely enbled shortening in processing time. Aerospce prts Wet 1.5 times tool life compered to conventionl tool. It got cerious tool cost reduction. chine prts Wet Low cutting resistnce compred to conventionl tool in the.8 times higher cutting codition. It lrgely enbled shortening in processing time. For Your Sfety Don't hndle inserts nd chips without gloves. Plese mchine within the recommended ppliction rnge nd exchnge expired tools with new ones in dvnce of brekge. Plese use sfety covers nd wer sfety glsses. When using compounded cutting oils, plese tke fire precutions. When ttching inserts or spre prts, plese use only the correct wrench or spnner. When using rotting tools, plese mke tril run to check run-out, vibrtion nd bnorml sounds etc. ITSUBISHI ATERIALS CORPORATION Are rketing & Opertions Dept. KFC bldg., 8F, 1-6-1, Yokomi, Sumid-ku, Tokyo , Jpn TEL FAX itsubishi Crbide Home pge : (Tools specifictions subject to chnge without notice.) EXP-09-N (-)
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