New Milling Series. Metric type is added for all line up!! Tough edge GT chip breaker MSE45-SF MTE90-SF. Wiper insert is added for MSE45-SF type.
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- Melvyn Wheeler
- 6 years ago
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1 New Milling eries Metric type is dded for ll line up!! Octgonl MOF mill MOF ough edge G chip reker sy edge djustment M45F qure Insert~90 houlders New MO90 Wiper insert is dded for M45F type. sy edge djustment M90F ighly efficient multiple insert design New M45
2 Octgonl MOF mill MOF Fetures 4 conomicl with 8corner insert (Octgonl) Low resistnce ecuse of high rke nd doule positive design.r. +5, R.R. +5 sy corner chnge Improved productivity y esy corner chnge Body durility improved y hrd silver coting Line up expnsion In ddition to existing chip reker, the tough edge G chip reker is newly dded. igh Frcture Resistnce Lrge lnd is pplied. OFM05types OFM07types Low cutting force chip reker Gret effect on high feed rtio rnge. G chipreker 4With corner identifiction mrk With full profile edge ving est ngle of full profile edge, surfce finish is gretly improved. chipreker Chipreker pplicle rnge 05types 07types C C 4 4 p (mm) chipreker G chipreker p (mm) chipreker G chipreker fz (mm/t) fz (mm/t) Recommended cutting conditions Workpiece mteril G chipreker (ough edge type) fz(mm/t) Recommended grde (Cutting speed Vc:m/min) PVD coted fz(mm/t) chipreker (Generlpurpose type) Recommended grde (Cutting speed Vc:m/min) PVD coted PR05 tinless steel (U04) 0.08~0.~0.5 Cron steel ( C) 0.0~0.5~0.40 lloy steel (CM) 0.0~0.5~0.5 Mold steel (KD/NK) 0.0~0.0~0.5 0~~00 00~~80 Gry cst iron (FC) 0.0~0.5~0.40 Nodulr cst iron (FCD) 0.0~0.0~0.5 80~0~ 0.0~0.5~ ~0.5~ ~0.~0.5 00~~00 80~00~0 0~~00 00~~80 80~0~ 0~~00 00~0~80 0.0~0.5~ ~0.~0.5 00~~00 80~00~0 :st Recommendtion :nd Recommendtion
3 MOF45 Fce mill (05 ype 07 ype ) Rke ngle( ).R. R.R Fig. older dimension Bore Di. mm spec tock hpe MOF 480R Fig R R MOF 480R Fig R R MOF 4R054M R055M Fig R056M R057M R058M Fig..9 MOF 46R074M Fig. 480R075M R076M R078M Fig..7 pplicle Insert OFM05 ype OFM07 ype OFM05 ype OFM07 ype pre prts Clmp screw Wrench Mounting olt Mx p nd usle edges Mx.p(mm) Usle edges OFM05types OFM07types MOF 480R R R058 MOF 480R R R078 MOF 4R054M 46R055M 480R056M 4500R057M 455R058M MOF 46R074M 480R075M 4500R076M 455R078M pplicle insert hpe Righthnd shown B408PR B0R B408PR B0R DP5 DP5 DP5 DP5 5M 5M 00M 00M 5M 00 5M 4 edges 7mm 0mm 8 edges.5mm 4mm Dimension (mm) ngle( ) PVD coted OFM 0405NG R0.5.4 (Wiper edge) PR NG R0.8. Inserts re sold in 0 piece oxes. OFM 0405R R N :tndrd tock
4 sy edge djustment M45F Fetures sy djustment of xil position with simple djustment mechnism Low cutting resistnce ecuse of high rke nd doule positive design.r. +0 Body durility is improved y hrd silver coting M45F Fce mill (djustle insert height ) djustle insert height older dimension Bore Di. mm spec tock Fig. Rke ngle( ).R. R.R. M 480R5F R6F R7F M 46R4MF Fig.. 480R5MF R6MF R7MF pre prts hpe Crtridge Clmp Clmp 4Clmp screw 5djustment screw 6Wrench M 45 R F M 45 R MF L445R C4R (For insert) C44R (For crtridge) W67 V606R C0 Mounting olt(00) is included for M46R4MF. pplicle insert Dimension (mm) ngle( ) Cermet PVD coted Cride PCD hpe Righthnd shown MR 0FR R.0.0 wiper insert (KPD eries) N60 N00M C60M PR60 PR70 PR05 PW0 KW0 KPD00 KPD00 KR 0FN KN 0FN KN 0FFN N 0FN N 0FFN N 0FFNN B N 0FRW R00 B R00 B (N00M/KW0) (KPD00) (rrow side is wiper edge.) N 0FFRW.0 Inserts re sold in 0 piece oxes. :tndrd tock :Check vilility PCD re sold in piece oxes. Wiper (N00MKW0) re sold in 5 piece oxes.
5 he usge of N wiper insert he fetures of the wiper insert By inserting one wiper insert to the cutter which hs een ttched stndrd insert, surfce roughness cn e improved. he edge geometry of wiper insert is rc style nd over hng is slightly prominent to xis direction when cutter is instlled. ving finish y only wiper insert ottom of workpiece, good surfce finish cn e relized. recommended cutting condition ) Vc,fz within recommended cutting conditions ) D.O.C p < =0.5mm For exmple, when you finish luminum with Di 5mm ow to ttch wiper insert ) Insert only one wiper insert ginst stndrd insert. ) s wiper insert is one corner use, plese ttch insert rrow tht fces to workpiece cutting surfce. ) Plese control overhng mount for wiper insert using M45F type. o you cn otin much more stle surfce roughness. ow to set up mount of over hng for wiper edge ) Plese djust wiper insert overhng within 0.0 to 0.mm from the lrgest overhng stndrd insert. If overhng is lrger thn this, life of insert should e lower. ) It is recommended hving wiper insert overhng out 0.05mm. KW0 5edges + Low cost nd good cutting surfce edges KPD00 (rrow side is wiper edge.) <xmple of ttching wiper insert> NO. insert edge devition tndrd 6μm tndrd μm tndrd 5μm 4 tndrd 0μm Cse studies luminium(5) improving surfce Rz(μm)roughness 0.9 Cutting condition M4500R6F Vc=00m/min p=0.mm fz=0.mm/t Wet No wiper insert KN0FFN(KW0) 6edges With wiper insert KN0FFN(KW0) 5edges N0FFRW(KPD00) edge 5 tndrd 8μm 6 wiper insert +0.0~+0.mm 0 no wiper insert ttching N wiper insert (over hng +0.05mm) C.5 Rz(μm).5.6 improving surfce roughness. Cutting condition M4500R6F Vc=00m/min p=0.mm fz=0.mm/t Dry No wiper insert KN0FN(N00M) 6edges With wiper insert KN0FN(N00M) 5edges N0FRW(N00M) edge Plese ttch fcing to workpiece surfce no wiper insert ttching N wiper insert (over hng +0.05mm)
6 ighly efficient multiple insert design New M45 Fetures igh efficiency fine pitch design Low cutting resistnce due to high rke ngle.r. +0 M45 Fce mill (tndrd / Fine pitch ) Body durility improved y hrd silver coting older dimension Bore Di. mm spec tndrd Fine pitch tndrd Fine pitch tndrd Fine pitch Fig. pre prts tock Rke ngle( ).R. R.R. M 480R Fig R R M 480R Fig R R M 46R5M Fig. 480R6M R6M R7M Fig..4 M 46R6M Fig. 480R7M R8M R9M Fig.. Clmp screw Wrench him 4Clmp screw 5Wrench hpe M 45 R CP8L M 45 R M (Left hnd screw) C5 M445 P49 Mounting olt(5m) is included for M480R nd M480R M. Mounting olt(00) is included for M46R M. pplicle insert hpe Righthnd shown (KPD eries) Recommended cutting conditions Workpiece mteril LW (For clmp screw4) 4 5 Dimension (mm) ngle( ) Cermet PVD coted Cride PCD MR 0FR R.0.0 KR 0FN KN 0FN KN 0FFN N 0FN N 0FFN N 0FFNN fz (mm/t) tinless steel (U04) ~0.5 Cron steel (xxc) ~0.0 lloy steel (CM) ~0.0 Mold steel (KD/NK) ~0.5 Cst iron (FC/FCD) ~0.0 Nonferrous metl (luminum etc.) ~0.0 N60 ~0 :tndrd stock :tndrd stock (Check vilility) Inserts re sold in 0 piece oxes. N60 Recommended grde (Vc:m/min) Cermet PVD coted Cride PCD N00M C60M PR60 PCD re sold in piece oxes. PR70 N00M 00~00 60~0 C60M PR05 00~00 PR60 PR70 00~00 PW0 80~0 PR05 KW0 00~00 PW0 KW0 KPD00 00~800 KPD00 KPD00 KPD00 00~800 :st Recommendtion :nd Recommendtion
7 sy edge djustment M90F Fetures sy djustment of xil position with simple djustment mechnism Low resistnce ecuse of high rke nd doule positive design.r. +7 Body durility improved y hrd silver coting M90F Fce mill (djustle insert height ) djustle insert height older dimension Bore Di. mm spec pre prts tock Fig. 0 0 Rke ngle( ).R. R.R. M 90080R4F Fig R5F R6F M 90080R4FM Fig R5FM R6FM Crtridge Clmp Clmp 4Clmp screw 5djustment screw 6Wrench 7Wrench hpe 5 M 90 R F L490R M 90 R FM C9R (for insert) C9R (for crtridge) W86 V 606R C5 Mounting olt(5m) is included for M90080R4F nd M90080R4FM. LW4 (for djustment screw) 4 6 pplicle insert hpe Righthnd shown (KPD eries) MR 04PR Recommended cutting conditions Workpiece mteril Dimension (mm) ngle( ) Cermet PVD coted Cride PCD R.0.4 N 04PR R.0.4 R.0 KN 04PR PFR N60 N00M C60M PR60 PR70 KR 04PR R.0.4 KN 04PFR KN 04PFRN fz (mm/t) tinless steel (U04) ~0.0 Cron steel (xxc) ~0.5 lloy steel (CM) ~0.5 Mold steel (KD/NK) ~0.0 Cst iron (FC/FCD) ~0.5 Nonferrous metl (luminum etc.) ~0.0 N60 ~0 :tndrd stock :tndrd stock (Check vilility) Recommended grde (Vc:m/min) Cermet PVD coted Cride PCD N00M C60M PR60 Inserts re sold in 0 piece oxes. PCD re sold in piece oxes. PR70 00~00 00~ 80~0 PR05 00~00 00~00 PW0 80~0 PR05 KW0 00~00 PW0 KW0 KPD00 00~800 KPD00 KPD00 KPD00 00~800 :st Recommendtion :nd Recommendtion
8 R qure Insert~90 houlders New MO90 Fetures conomicl~4 cutting edges igh efficiency, fine pitch design 5 fty design with sheet 4 6 igh rke reduces cutting resistnce.r. +5 MO90 Fce mill (tndrd / Fine pitch ) sy corner chnge Improved productivity y esy corner chnge Body durility improved y hrd silver coting older dimension Bore Di. mm spec tndrd Fine pitch tndrd Fine pitch pre prts tock Fig. 0 0 Rke ngle( ).R. R.R. MO 90080R Fig R R MO 90080R Fig R R MO 90080R54M Fig R55M R56M MO 90080R56M Fig R56M R57M Clmp screw Wrench him 4Clmp screw 5Wrench hpe MO 90 R5 LW4.5 B450R DP0 MO500 PW6045 MO 90 R5 M (For clmp screw4) Mounting olt(5m) is included for MO90080R5 nd MO90080R M. pplicle insert hpe 4 5 Dimension (mm) ngle( ) Cermet PVD coted Cride PCD R N60 N00M C60M PR60 PR70 PR05 PW0 KW0 KPD00 KPD00 MM 408PR Recommended cutting conditions Workpiece mteril fz (mm/t) tinless steel (U04) ~0.0 Cron steel (xxc) ~0.0 lloy steel (CM) ~0.0 Mold steel (KD/NK) ~0.0 Cst iron (FC/FCD) ~0.0 Nonferrous met l(luminum etc.) ~0.0 Inserts re sold in 0 piece oxes. N60 Recommended grde (Vc:m/min) Cermet PVD coted Cride PCD N00M C60M PR60 PR70 00~00 60~0 :tndrd stock PR05 00~00 00~00 PW0 KW0 KPD00 KPD00 00~00 :st Recommendtion :nd Recommendtion
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