cbn CUTTING TOOLS North America
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- Roger Augustus Dixon
- 6 years ago
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1 CUTTING TOOLS North America
2 Superb tool for hardened steel and cast iron Series
3 Quality, Performance, Value-Guaranteed! Contents series KB Dimension 16 Information 33 grade comparison 34
4 Series Advantages The additional of a special ceramic binder. than, sintered under high pressure and temperature Result in KORLOY`s CBN with excellent hardness and thermal resistance Insert type Multi corner type coating One use type 2NU-CNGA432 NU-CNGA432 Special PVD coating Result longer tool life Strong welding produced stable cutting performance Economical price Wide range of CBN products Multi corner type Regrinding type 4NU-CNGA432 CNMA432 Multiple corners available Economical Excellent wear resistance and hardness Stable long Tool life Tool cost saving : 3~4 times of re-grinding type Regrinding type One use type Multi corner type Multi corner type Solid Type Special Type (coated)
5 Series CUTTING TOOLS grade line up Material type Work piece Coated status Grade Insert color Application Cutting condition Vc (sfm) feed (IDR) ap Dark grey Continuous Coated Gold Continuous high speed cutting Dark grey Medium~heavy interrupted cutting H Hardened steel Continuous high speed cutting Continuous high speed cutting High performance cutting Uncoated High speed interrupted cutting Low ~ medium interrupted cutting Low ~ medium interrupted cutting Heavy interrupted cutting Application Coated Uncoated Application Application Continuous Low Medium Heavy Continuous Low Medium Heavy Vc (sfm) Vc (sfm) _05
6 Series Grade feature Features Content Hardness Grade Work piece Features High 44 KB800 KB7000 KB7500 Carbide alloy Chilled iron Ni-hard iron Heat-resistant alloy, cast Higher contents of Great performance in cutting of super-hard materials such as cast iron, alloy and carbide alloy Low 21 KB210 Alloy, Cement Steel, Carbon tool steel, Bearing steel, Dies steel, Ductile cast iron Strong binding of CBN particle withspecial ceramic binde Great wear resistance Categorization Grade Structure Binder Content (%) Particle Size ( μm ) Hardness HV TRS (Gpa) TiN Coated TiC TiN TiCN TiCN H Heat treated steel TiN TiN TiN TiN TiN Sintered parts CO Compound K Cast iron CO Compound TiC
7 Hardened steel CUTTING TOOLS Feature High hardness coating Excellent wear and oxidation resistance for high speed and continuous cutting inch Wear Coating hardness (Gpa) TiAIN TiN TiAISiCN INCH A Competitor B Competitor 10 0 C Competitor Oxidation temperature( F) 0km 0.5km 1km 1.5km 2.0km Test A B C Condition Insert = 2NU-CNGA432 Holder = DCLNL2525-M12 Material = SCM415 (58~62HrC) Cutting speed = 984sfm Feed = 0.004ipr D.O.C. = 0.004inch Dry/ Continuous Application Recommended cutting condition Application Vc (sfm) Continuous Low Medium Heavy 984 Fn (ipr) Vc (sfm) D.O.C (inch) _07
8 Hardened steel Feature New PVD Coating Excellent wear resistance inch Coating hardness (GPa) (TiAIN/Tin) 20 Tin AlTin Oxidation temperature( F) Uncoated Coated Application Recommended cutting condition Application Vc (sfm) Continuous Low Medium 984 Fn (ipr) Vc (sfm) 656 D.O.C (inch)
![Hardened steel CUTTING TOOLS Feature New coated grade for medium interrupted coating New PVD coating [TiAIN/Tin] TiAIN coating provides](/docs-images/77/76574486/images/9-0.jpg "overall chipping and wear resistance Tough substrate offers longer tool life 0.")
![0118 inch Coating hardness (GPa) 40 30 20 Tin TiAIN AlTin (TiAIN+α ) Coating High hardness layer [oxidation resistance] Tough layer 10 0 572](/docs-images/77/76574486/images/9-1.jpg "1112 1652 2192 Oxidation temperature( F) Substrate Application Recommended cutting condition Application Vc (sfm) 394 492 Continuous Low")
9 Hardened steel CUTTING TOOLS Feature New coated grade for medium interrupted coating New PVD coating [TiAIN/Tin] TiAIN coating provides overall chipping and wear resistance Tough substrate offers longer tool life inch Coating hardness (GPa) Tin TiAIN AlTin (TiAIN+α ) Coating High hardness layer [oxidation resistance] Tough layer Oxidation temperature( F) Substrate Application Recommended cutting condition Application Vc (sfm) Continuous Low Medium 984 Fn (ipr) Vc (sfm) D.O.C (inch) _09
10 Hardened steel Feature Stable tool life in continuous and low interrupted cuts of hardened steel inch Continuous cutting High purity ceramic binder Vc (sfm) D.O.C (inch) Fn (ipr) Interrupted cutting of hardened steel Recommended cutting condition Application Vc (sfm) Low Medium Heavy 484 Fn (ipr) Vc (sfm) D.O.C (inch) Cutting oil : Continuous cutting : Dry, Wet Interuppted cutting : Dry
11 Hardened steel CUTTING TOOLS Feature Stable tool life in low~medium interrupted cuts of hardened steel inch Continuous cutting High purity ceramic binder Vc (sfm) D.O.C (inch) Fn (ipr) Interrupted cutting of hardened steel Recommended cutting condition Application Vc (sfm) Low Medium Heavy 984 Fn (ipr) Vc (sfm) D.O.C (inch) Cutting oil : Continuous cutting : Dry, Wet Interuppted cutting : Dry 10_11
12 NEW Solid type coating Hardened steel Feature Solid corner type Max.D.O.C = 0.020inch New PVD coating result in excllent tool life inch Advantage of 400 series Enhanced productivity by high speed and large D.O.C Excellent on carburized part and welded part 3side brazing increased stability Test Former Uncoated Continuous cutting Wear( μm ) km 1.0 km 1.5 km Former Non-Coating Cutting length Cutting condition Insert = CNGA432 Material= SUJ2 (Hardness HrC 58~62) Vc = 492sfm Fn = 0.004ipr D.O.C = 0.004inch Dry Former Competitor coating Interrupted cutting Wear( μm ) km 1.0 km 1.5 km Former Competitor Coating Cutting length Cutting condition Insert = CNGA432 Material= SUJ2 (Hardness HrC 58~62) Vc = 492sfm Fn = 0.004ipr D.O.C = 0.012inch Dry Application Comparison Interrupted level 820 Continuous Low interrupted Medium interrupted Heavy interrupted Fn (ipr) Vc (sfm) D.O.C (inch)
13 KB400 Solid type Hardened steel CUTTING TOOLS Feature Solid corner type Max. D.O.C. = 0.020inch Excllent wear and fracturetool life inch Test Vc (sfm) 492 Fn (ipr) Insert 2NS-CNGA432 Material SCM440(H) Hardness 55~60HrC Coolant Dry Continuous Cutting Interrupted Cutting Type KB400 Competitor Continuous Cutting Interrupted Cutting Recommended cutting condition Flank wear ( μm ) Vc (sfm) Fn (ipr) Cutting length ( μm ) (I) Interrupted Cutting (C) Continuous Cutting (I)KB400 (C)Competitor (C) KB400 (C)Competitor D.O.C (inch) _13
14 Series Solid type coating Cast iron grade line up Use Work piece Grade Cutting condition Cutting speed vc(sfm) fn(ipr) ap(inch) ~ Gray cast iron KB ~ Turning Alloy Cast iron ~ ~ KB ~ ~ ~ Ductile cast iron (FCD) ~ Milling Gray cast iron ~ KB ~ Feature Geomethy Work piece Coating status Grade Insert color Use Feature FC, High speed cutting and milling Cutting of heat treated iron parts Hard material roll cutting/ Heat resisting alloy cutting High percentage of. Material with high solidity and heat conductivity by optimizing small connective K Cast iron Uncoated KB800 FC, FCD cutting, Hard VSR(valve seat ring) cutting, Hard roll finishing cutting High depth cutting, finishing processing high precision Optimal structure of small connective of for cast iron cutting. Excellent wear resistance and fracture resistance Solid structure enabling use of whole insert as cutting edge. Great performance in rough machining which was difficult for previous brazing type. Also available for high speed surface cutting Application Gray cast iron (FC) Ductile cast iron (FCD) FINISHING ROUGHING Vc (sfm) KB Vc (sfm) D.O.C(inch) D.O.C(inch) Feed(ipr) Feed(ipr)
15 Series Solid type Sintered parts CUTTING TOOLS grade line up Material type Work piece Coating status Grade Insert color Use Feature Sintered metal Uncoated Great balance between wear resistance and fracture resistance for sintered metal processing, which enables stable long life Recommended cutting condition General heat treated parts Heat treated parts with high density 984 Vc (sfm) DP200 Vc (sfm) (HrC) (HrC) Cutting performance Carbide alloy Cermet Surface roughness Ra ( μm ) Flank Face Wear V B (inch) Surface roughness Ra ( μm ) Cutting speed(sfm) Cutting speed(sfm) Cutting speed(sfm) Work piece : Equivalent to SMF4040 Processing content : Groove with Ø3-Ø4, heavy interrupted face processing with hole (after 40 pass processing) Tool type number : TNGA331 Cutting condition : fn=0.004ipr ap=0.004inch, Wet type Normal sintered metal can process carbide alloy or cermet for Vc=330sfm, but when it comes to Vc=394sfm, rapid wear happens and lowens surface roughness and burr is eliminated. control burr, wear resistance and surface roughness in high speed processing 14_15
16 Series multi-corner type (negative) Geomethy Coating material Non-coating material KB360 KB400 Packaging unit (EA) Measurement (inch) Inscribed circle (IC) Thickness (T) Nose R (R) Hole size (Ød) 2NU-CNGA NU-CNGA /2 3/16 1/32 13/64 2NU-CNGA /64 2NU-CNGA431F 1 2NU-CNGA432F 1 1/2 3/16 1/32 13/64 2NU-CNGA433F 1 3/64 2NU-CNGA431T 1 2NU-CNGA432T 1 1/2 3/16 1/32 13/64 2NU-CNGA433T 1 3/64 2NU-CNGA431W 1 2NU-CNGA432W 1 1/2 3/16 1/32 13/64 2NU-CNGA433W 1 3/64 2NU-CNGA431WF 1 2NU-CNGA432WF 1 1/2 3/16 1/32 13/64 2NU-CNGA433WF 1 3/64 2NU-CNGA431WT 1 2NU-CNGA432WT 1 1/2 3/16 1/32 13/64 2NU-CNGA433WT 1 3/64 T-2NU-CNGA /2 3/16 T-2NU-CNGA /32 13/64 2NU-CNMA /2 3/16 1/32 13/64 4NU-CNGA NU-CNGA /2 3/16 1/32 13/64 4NU-CNGA /64 4NU-CNGA431F 1 4NU-CNGA432F 1 1/2 3/16 1/32 13/64 4NU-CNGA433F 1 3/64 4NU-CNGA431T 1 4NU-CNGA432T 1 1/2 3/16 1/32 13/64 4NU-CNGA433T 1 3/64 4NU-CNGA431W 1 4NU-CNGA432W 1 1/2 3/16 1/32 13/64 4NU-CNGA433W 1 3/64 4NU-CNGA431WF 1 4NU-CNGA432WF 1 1/2 3/16 1/32 13/64 4NU-CNGA433WF 1 3/64 4NU-CNGA431WT 1 4NU-CNGA432WT 1 1/2 3/16 1/32 13/64 4NU-CNGA433WT 1 3/64 : Stock : Fade out item W : Wiper type
17 multi-corner type (negative) CUTTING TOOLS Geomethy Coating material Non-coating material KB360 KB400 Packaging unit (EA) Measurement (inch) Inscribed circle (IC) Thickness (T) Nose R (R) Hole size (Ød) 2NU-DNGA NU-DNGA /2 3/16 1/32 13/64 2NU-DNGA /64 2NU-DNGA431F 1 2NU-DNGA432F 1 1/2 3/16 1/32 13/64 2NU-DNGA433F 1 3/64 2NU-DNGA431T 1 2NU-DNGA432T 1 1/2 3/16 1/32 13/64 2NU-DNGA433T 1 3/64 T-2NU-DNGA /2 3/16 1/32 13/64 4NU-DNGA NU-DNGA /2 3/16 1/32 13/64 4NU-DNGA /64 4NU-DNGA431F 1 4NU-DNGA432F 1 1/2 3/16 1/32 13/64 4NU-DNGA433F 1 3/64 4NU-DNGA431T 1 4NU-DNGA432T 1 1/2 3/16 1/32 13/64 4NU-DNGA433T 1 3/64 2NU-SNGA NU-SNGA /2 3/16 1/32 13/64 2NU-SNGA /64 2NU-SNGA431F 1 2NU-SNGA432F 1 1/2 3/16 1/32 13/64 2NU-SNGA433F 1 3/64 2NU-SNGA431T 1 2NU-SNGA432T 1 1/2 3/16 1/32 13/64 2NU-SNGA433T 1 3/64 4NU-SNGA NU-SNGA /2 3/16 1/32 13/64 4NU-SNGA /64 4NU-SNGA431F 1 4NU-SNGA432F 1 1/2 3/16 1/32 13/64 4NU-SNGA433F 1 3/64 4NU-SNGA431T 1 4NU-SNGA432T 1 1/2 3/16 1/32 13/64 4NU-SNGA433T 1 3/64 : Stock : Fade out item W : Wiper type 16_17
18 Series multi-corner type (negative) Geomethy Coating material Non-coating material KB360 KB400 Packaging unit (EA) Measurement (inch) Inscribed circle (IC) Thickness (T) Nose R (R) Hole size (Ød) 8NU-SNGA NU-SNGA /2 3/16 1/32 8NU-SNGA /64 13/64 3NU-TNGA NU-TNGA /8 3/16 1/32 3NU-TNGA /64 3NU-TNGA331F 1 3NU-TNGA332F 1 3/8 3/16 1/32 3NU-TNGA333F 1 3/64 3NU-TNGA331T 1 3NU-TNGA332T 1 3/8 3/16 1/32 3NU-TNGA333T 1 3/64 6NU-TNGA NU-TNGA /8 3/16 1/32 6NU-TNGA /64 5/32 5/32 5/32 5/32 2NU-VNGA NU-VNGA /8 3/16 1/32 2NU-VNGA /64 2NU-VNGA331F 1 2NU-VNGA332F 1 3/8 3/16 1/32 2NU-VNGA333F 1 3/64 2NU-VNGA331T 1 2NU-VNGA332T 1 3/8 3/16 1/32 2NU-VNGA333T 1 3/64 4NU-VNGA NU-VNGA /8 3/16 1/32 4NU-VNGA /64 4NU-VNGA331F 1 4NU-VNGA332F 1 3/8 3/16 1/32 4NU-VNGA333F 1 3/64 4NU-VNGA331T 1 4NU-VNGA332T 1 3/8 3/16 1/32 4NU-VNGA333T 1 3/64 5/32 5/32 5/32 5/32 5/32 5/32 : Stock : Fade out item W : Wiper type
19 multi-corner type (positive) CUTTING TOOLS Geomethy Coating material Non-coating material KB360 KB400 Packaging unit (EA) Measurement (inch) Inscribed circle (IC) Thickness (T) Nose R (R) Hole size (Ød) 2NU-CCGW /128 2NU-CCGW /4 3/32 7/64 2NU-CCGW /32 2NU-CCGW F 1 1/128 2NU-CCGW21.51F 1 1/4 3/32 7/64 2NU-CCGW21.52F 1 1/32 2NU-CCGW T 1 1/128 2NU-CCGW21.51T 1 1/4 3/32 7/64 2NU-CCGW21.52T 1 1/32 2NU-CCGW21.51W 1 1/4 3/32 2NU-CCGW21.52W 1 1/32 7/64 2NU-CCGW21.51WF 1 1/4 3/32 2NU-CCGW21.52WF 1 1/32 7/64 2NU-CCGW21.51WT 1 1/4 3/32 2NU-CCGW21.52WT 1 1/32 7/64 2NU-CCGW NU-CCGW /8 3/16 1/32 5/32 2NU-CCGW /64 2NU-CCGW32.51F 1 1 2NU-CCGW32.52F 1 3/8 3/16 1/32 5/32 2NU-CCGW32.53F 1 3/64 2NU-CCGW32.51T 1 1 2NU-CCGW32.52T 1 3/8 3/16 1/32 5/32 2NU-CCGW32.53T 1 3/64 2NU-CCGW32.51W 1 1 2NU-CCGW32.52W 1 3/8 3/16 1/32 5/32 2NU-CCGW32.53W 1 3/64 2NU-CCGW32.51WF 1 1 2NU-CCGW32.52WF 1 3/8 3/16 1/32 5/32 2NU-CCGW32.53WF 1 3/64 2NU-CCGW32.51WT 1 1 2NU-CCGW32.52WT 1 3/8 3/16 1/32 5/32 2NU-CCGW32.53WT 1 3/64 : Stock : Fade out item W : Wiper type 18_19
20 Series multi-corner type (positive) Geomethy Coating material Non-coating material KB360 KB400 Packaging unit (EA) Measurement (inch) Inscribed circle (IC) Thickness (T) Nose R (R) Hole size (Ød) 2NU-DCGW /4 3/32 2NU-DCGW /32 7/64 2NU-DCGW21.51F 1 1/4 3/32 2NU-DCGW21.52F 1 1/32 7/64 2NU-DCGW21.51T 1 1/4 3/32 2NU-DCGW21.52T 1 1/32 7/64 2NU-DCGW /128 2NU-DCGW /8 5/32 2NU-DCGW /32 2NU-DCGW F 1 1/128 2NU-DCGW32.51F 1 3/8 5/32 2NU-DCGW32.52F 1 1/32 2NU-DCGW T 1 1/128 2NU-DCGW32.51T 1 3/8 5/32 2NU-DCGW32.52T 1 1/32 T-2NU-DCGW /8 5/32 4NU-SCGW NU-SCGW /8 5/32 1/32 1 4NU-SCGW /64 4NU-SCGW32.51F 1 4NU-SCGW32.52F 1 3/8 5/32 1/32 1 4NU-SCGW32.53F 1 3/64 4NU-SCGW32.51T 1 4NU-SCGW32.52T 1 3/8 5/32 1/32 1 4NU-SCGW32.53T 1 3/64 3NU-TCGW /32 3/32 3NU-TCGW731F 1 7/32 3/32 3NU-TCGW731T 1 7/32 3/32 3NU-TPGW /4 1/8 3NU-TPGW /32 3NU-TPGW221F 1 1/4 1/8 3NU-TPGW222F 1 1/32 3NU-TPGW221T 1 1/4 1/8 3NU-TPGW222T 1 1/32 5/32 5/32 5/32 : Stock : Fade out item W : Wiper type
21 multi-corner type (positive) CUTTING TOOLS Geomethy Coating material Non-coating material KB360 KB400 Packaging unit (EA) Measurement (inch) Inscribed circle (IC) Thickness (T) Nose R (R) Hole size (Ød) 3NU-TPGN /4 1/8 3NU-TPGN /32-3NU-TPGN221F 1 1/4 1/8 3NU-TPGN222F 1 1/32-3NU-TPGN221T 1 1/4 1/8 3NU-TPGN222T 1 1/32-3NU-TPGN /8 1/8 3NU-TPGN /32-3NU-TPGN321F 1 3/8 1/8 3NU-TPGN322F 1 1/32-3NU-TPGN321T 1 3/8 1/8 3NU-TPGN322T 1 1/32-3NU-TPGB /4 1/8 3NU-TPGB /32 3/32 3NU-TPGB221F 1 1/4 1/8 3NU-TPGB222F 1 1/32 3/32 3NU-TPGB221T 1 1/4 1/8 3NU-TPGB222T 1 1/32 3/32 2NU-VBGW /4 1/8 2NU-VBGW /32 7/64 2NU-VBGW221F 1 1/4 1/8 2NU-VBGW222F 1 1/32 7/64 2NU-VBGW221T 1 1/4 3/16 2NU-VBGW222T 1 1/32 1 2NU-VBGW /2 3/16 2NU-VBGW /32 1 2NU-VBGW331F 1 1/2 3/16 2NU-VBGW332F 1 1/32 1 2NU-VBGW331T 1 1/2 3/16 2NU-VBGW332T 1 1/32 1 2NU-VCGW /8 3/16 2NU-VCGW /32 1 2NU-VCGW331F 1 3/8 3/16 2NU-VCGW332F 1 1/32 1 2NU-VCGW331T 1 3/8 3/16 2NU-VCGW332T 1 1/32 1 T-2NU-VCGW /8 3/16 1/32 1 : Stock : Fade out item W : Wiper type 20_21
22 Series one use type (negative) Geomethy Coating material Non-coating material KB360 KB400 Packaging unit (EA) Measurement (inch) Inscribed circle (IC) Thickness (T) Nose R (R) Hole size (Ød) NU-CNMA431 1 NU-CNMA /2 3/16 1/32 NU-CNMA /64 13/64 NU-DNMA431 1 NU-DNMA /32 NU-DNMA /2 3/16 3/64 NU-DNMA441T 1 NU-DNMA /32 NU-SNMA431 1 NU-SNMA /2 3/16 1/32 NU-SNMA /64 13/64 13/64 NU-TNMA331 1 NU-TNMA /8 3/16 1/32 NU-TNMA /64 5/32 NU-VNMA331 1 NU-VNMA /8 3/16 1/32 NU-VNMA /64 5/32 NU-CCMW /128 NU-CCMW /4 3/32 NU-CCMW /32 NU-CCMW /128 NU-CCMW /8 5/32 NU-CCMW /32 NU-CCGW NU-CCGW /4 3/32 3/32 NU-CPMB /4 3/32 NU-CPMB /32 NU-CPMB /8 1/8 NU-CPMB /32 7/64 1 3/32 : Stock : Fade out item W : Wiper type
23 one use type (positive) CUTTING TOOLS Geomethy Coating material Non-coating material KB360 KB400 Packaging unit (EA) Measurement (inch) Inscribed circle (IC) Thickness (T) Nose R (R) Hole size (Ød) NU-DCMW /128 NU-DCMW /4 3/32 7/64 NU-DCMW /32 NU-DCMW /128 NU-DCMW /8 5/32 1 NU-DCMW /32 NU-DCGW /8 5/32 1 NU-TCGW /32 NU-TCGW /32 3/32 NU-TCGW /32 1/128 NU-TCGW /4 7/64 NU-TCGW /32 NU-TCGW /8 5/32 NU-TCGW /32 1 NU-TPGW /128 NU-TPGW /4 3/32 NU-TPGW /32 1/32 NU-TPGW /32 NU-TPGW /32 7/64 NU-TPGW /128 NU-TPGW /4 1/8 5/32 NU-TPGW /32 NU-TPGW /8 3/16 NU-TPGW /32 1 NU-VBMW /32 1/128 NU-VBMW NU-VBMW /4 1/128 7/64 NU-VBMW /16 NU-VBMW /32 NU-VBMW /128 NU-VBMW /2 3/16 1 NU-VBMW /32 NU-VCMW /4 1/8 NU-VCMW /32 7/64 NU-VCMW331 1 NU-VCMW /2 3/16 1/32 1 NU-VCMW /64 : Stock : Fade out item W : Wiper type 22_23
24 Series one use type (positive) Geomethy Coating material Non-coating material KB360 KB400 Packaging unit (EA) Measurement (inch) Inscribed circle (IC) Thickness (T) Nose R (R) Hole size (Ød) NU-SPGN /8 NU-SPGN /32 1/8 NU-SPGN421 1 NU-SPGN /32 1/2 NU-SPGN /16 NU-SPGN /32 NU-TPGN /4 NU-TPGN /32 1/8 NU-TPGN /8 NU-TPGN / : Stock : Fade out item W : Wiper type
25 regrinding type (negative) CUTTING TOOLS Geomethy Coating material Non-coating material KB360 KB400 Packaging unit (EA) Measurement (inch) Inscribed circle (IC) Thickness (T) Nose R (R) Hole size (Ød) CNMA431 1 CNMA431W 1 CNMA432 1 T-CNMA /2 3/16 1/32 CNMA432W 1 CNMA433 1 CNMA433W 1 3/64 DNMA431 1 DNMA /2 3/16 1/32 DNMA /64 13/64 13/64 SNMA431 1 SNMA /2 3/16 1/32 SNMA /64 13/64 TNMA331 1 TNMA /8 1/32 5/32 TNMA /64 3/16 TNMA431 1 TNMA /2 1/32 13/64 TNMA /64 VNMA331 1 T-VNMA /8 3/16 VNMA /32 5/32 VNMA /64 VNGA /8 3/16 5/32 CNGN321 1 CNGN /8 1/8 1/32 CNGN /64 CNGN CNGN /2 3/16 1/32 CNGN /64 : Stock : Fade out item W : Wiper type 24_25
26 Series regrinding type (negative/positive) Geomethy Coating material Non-coating material KB360 KB400 Packaging unit (EA) Measurement (inch) Inscribed circle (IC) Thickness (T) Nose R (R) Hole size (Ød) SNGN321 1 SNGN /8 1/8 1/32 SNGN /64 SNGN431 1 SNGN /2 3/16 1/32 SNGN /64 TNGN331 1 TNGN /8 3/16 1/32 TNGN / CCMW /8 5/32 CCMW /32 1 CPGB /4 3/32 CPGB /32 5/32 CPGB /8 1/8 CPGB /32 1 CPGB /8 1/8 3/64 1 CPGW /4 3/32 CPGW /32 5/32 DCMW DCMW /4 3/32 1/32 7/64 DCMW /64 DCMW DCMW /8 5/32 1/32 1 DCMW /64 DCGW T-DCGW /8 5/32 DCGW /32 1 T-DCGW /32 SCMW SCMW /8 5/32 1/32 1 SCMW /64 : Stock : Fade out item W : Wiper type
27 regrinding type (positive) CUTTING TOOLS Geomethy Coating material Non-coating material KB360 KB400 Packaging unit (EA) Measurement (inch) Inscribed circle (IC) Thickness (T) Nose R (R) Hole size (Ød) TCGW /4 3/32 TCGW /32 TCGW TCGW /8 5/32 1/32 TCGW /64 VBMW /32 VBMW /32 1/4 VBMW /8 VBMW /32 7/64 1 7/64 VBMW331 1 VBMW /32 1/32 VBMW /64 3/8 VCMW VCMW /16 1/32 VCMW /64 SPGN321 1 SPGN /8 1/32 SPGN /64 1/8 SPGN SPGN /2 1/32 SPGN /64 TBGN B 1 1/128 TBGN1.211-B 1 5/32 1/16 TBGN1.212-B 1 1/32 TPGN221 1 TPGN /4 1/32 TPGN /64 1/8 TPGN331 1 TPGN /8 1/32 TPGN /64 TPGB221 1 TPGB /4 1/8 1/32 TPGB /64 RNGN43-B 1 1/2 3/16 RNGN22-B 1 1/4 1/8 - - RNGN32-B 1 3/8 1/8-3/32 : Stock : Fade out item W : Wiper type 26_27
28 Series regrinding type (positive) Geomethy Coating material Non-coating material KB360 KB400 Packaging unit (EA) Measurement (inch) Inscribed circle (IC) Thickness (T) Nose R (R) Hole size (Ød) A RBG08-B RBG10-B RBG12-B RBG16-B RBG20-B RBG26-B RCGA0906MO A A RTGN0508MO RTGN0608MO RTGN0711MO RTGN0811MO RTGN0914MO RTGN1014MO RTGN1214MO SNEN1504ADTR 1 SNEN1504ADTL 1 SNEN1504DTR-W 1 SNEN1504DTL -W : Stock : Fade out item W : Wiper type
29 multi-corner type (negative) CUTTING TOOLS Coating material Non-coating material Measurement (inch) Geomethy KB360 KB400 weight IC(Inscribed circle) T(Thickness) R(Nose R) Ød (Hole size) 2NS-CNGA432 1/2 3/16 1/32 13/64 2NS-DNGA432 1/2 3/16 1/32 13/64 2NS-SNGA432 1/2 3/16 1/32 13/64 2NS-TNGA332 3/8 3/16 1/32 13/64 2NS-VNGA332 3/8 3/16 1/32 13/64 2NS-WNGA432 1/2 3/16 1/32 13/64 - W : Wiper type T - consists of 10 units. : Stock 28_29
30 Series groove, threading Geomethy Non-coating material KB360 KB400 Packaging unit (EA) Inscribed circle (IC) Measurement (inch) Thickness (T) Nose R (R) Hole size (Ød) RTGN1014MO RTGN1214MO SNEN43ADTR 1 SNEN43ADTL SNEN43DTR-W 1 SNEN43DTL -W 1 : Stock : Fade out item W : Wiper type Series small boring bar Type Grade Minimum boring diameter BNBB 03R Whole length Measurement (inch) Shank diameter Shank width BNBB 035R BNBB 04R BNBB 045R BNBB 05R BNBB 055R BNBB 06R BNBB 065R BNBB 07R BNBB 075R BNBB 08R Nose R : Stock : Fade out item W : Wiper type
31 groove, threading CUTTING TOOLS Grade Measurement (inch) Geomethy Blade thickness Blade length Nose R Whole length Whole thickness Application holer BNGNT0200L BNGGL BNGNT0200R BNGGR BNGNT0250L BNGGL BNGNT0250R BNGGR BNGNT0300L BNGGL BNGNT0300R BNGGR BNGNT0400L BNGGL BNGNT0400R BNGGR BNGNT0500L BNGGL BNGNT0500R BNGGR BNGNT0600L BNGGL BNGNT0600R BNGGR BNTT1020L Pitch 0.039~0.079 BNGGL 2525-TT BNTT1020R Pitch 0.039~0.079 BNGGR 2525-TT BNTT1530L Pitch 0.059~0.118 BNGGL 2525-TT BNTT1530R Pitch 0.059~0.118 BNGGR 2525-TT : Stock : Fade out item W : Wiper type Grooving / Threading Holder CUTTING TOOLS Feature Extended tool life with the use of an improved clamping system. The strong clamping system adds additional protection to the holder and insert. Now available in threading inserts and wide grooving inserts. Outer Groove Processing Outer Diameter Screw Cutting Fig1 Groove processing Fig2 Screw cutting Holder No insert on holder. Measurement (inch) Applied insert TYPE R L f l 1 L 1 BNGG R/L BNGNT0200 R/L BNGG R/L BNGNT0250 R/L BNGG R/L BNGNT0300 R/L Fig1 BNGG R/L BNGNT0400 R/L BNGG R/L BNGNT0500 R/L BNGG R/L BNGNT0600 R/L Screw BNTT1020 R/L cutting BNGG R/L2525-TT Fig2 BNTT1530 R/L Main body is for common use. By changing support, processing of screw cutting for groove with different width is available. 30_31
32 Series Solid type coating Tool failure & trouble shooting Flank wear Crator wear Chipping Fracture Built up edge Countermeasure - Use grade with higher wear-resistance - Decrease cutting speed - Increase inclination angle - Use grade with higher crater resistance - Increase inclination angle - Decrease cutting speed and lower cutting depth and carry - Use grade with higher toughness - Decrease inclination angle - Increase cutting speed - Use grade with higher toughness - Use holder with bigger cutting blade angle in horizontal derection - Decrease cutting depth and feed - Change grade - Increase cutting speed or feed - Use cutting oil Plastic deformation - Use grade with higher heat resistance - Decrease cutting speed feed Boundary wear - Change coating grade in flat and soft surface - Change D.O.C
33 Series Solid type Naming CUTTING TOOLS Re-grinding type Multi corner use type CNGA432 T 2 NU - CNGA432 T by ISO Edge treatment No. of edge INSERT ISO sign Edge treatment Multi-corner Notation F No notation T Heat treated steel Cast iron Sharp edge Edge treatment marking Edge tretment = negaland + honing Work piece Honing Negaland width Negaland angle Hardened steel ~ Cast iron Χ ~ Sharp F Vibration Negaland width W Standard Negaland angle α Honing Sharpness Chipping T Grade naming D N C Dine Coating 1. Continuous 2. Continuous - low interrupted 3. Medium mid interrupted ISO Cutting edge strength High 32_33
34 Series Comparison table Use classification KORLOY(DINE) NTK KYOCERA TAEGU TEC H01 B521K KBN510 KBN05M KBN10M H10 B521K KBN525 KBN25M KBN05M KB90A TB650 H (Hardened steel) H20 KB400 B421K B422K KBN30M KBN35M KBN900 H30 B421K B422K K01 B230K KBN60M KBN65B KB90 K (Cast iron) K10 K20 KB800 B205K B300K B205K B300K KBN60M KBN900 KBN65B KBN900 KB90A KB90A K30 DBN800 B205K B300K N (Non ferrous metal) N01 KB800 S (Heat resistance alloy) S01 KBN65B S10
35 Comparison table 34_35 CUTTING TOOLS KORLOY(DINE) SUMITOMO TUNGALOY SECO MITSUBISHI SANDVIK KENNAMETAL BN1000 BNC100 BXM10 BX310 CBN10 CBN100 CBN60K MBC010 MB810 CB50 CB7050 PB250 BNC160 BNC200 BN2000 BXM10 BX330 BX530 CBN10 CBN100 CBN150 CBN60K CBN160C MBC020 MB8025 BC8020 CB20 CB7015 KB1645 KD050 KD120 KB9610 KB400 BNC200 BNX20 BXM20 BX360 CBN150 CBN160C BC8020 MB8025 MB825 CB7025 CB7035 KB5625 KB1615 BNC300 BN350 BNX25 BXM20 BXC50 BX380 BC8020 MB835 KB9640 BNC500 BX930 BX870 MB710 CB50 CB7050 KD120 PB100 BN700 BN7000 BN7500 BX470 BX480 BX950 CBN200 CBN300 CBN300P CBN400C MB710 MB730 CB7925 CB7525 KB1645 KB9610 KB800 BN700 BN7000 BNS800 BXC90 BX90S CBN200 CBN300 CBN300P CBN400C MB730 MBS140 BC5030 DBN800 BNS800 BX90S BXC90 CBN500 MBS140 BC5030 KB9640 KB1340 KB800 BN700 BN7000 KD120 PB100 BN700 BN7000 BX950 MB730
36 Get with DINOX Head Office (15118) 24, MTV 26-ro, Siheung-si, Gyeonggi-do, Korea (Export) TEL FAX Homepage : dine@dine.co.kr facebook : Maple Avenue, Torrance, CA 90503, USA Tel : Toll Free : Fax : Web : sales@korloy.us
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