New product for turning. PCBN&PCD inserts A 115
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- Beryl Peters
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1 New product for A 115
2 A code key Turning Inserts Insert shape Tolerance class Nose height M Tolerance(mm) Inscribed circle Tolerance(mm) Thickness S Tolerance(mm) Nose height M Tolerance(mm) Inscribed circle Tolerance(mm) Thickness S Tolerance(mm) code key Others C N G A Clearance angle of main cutting edge Clearance angle Clearance angle Chipbreaker and clamping system With/Without hole Section plane of insert Without With With With With Other clearance angle With Special A 116
3 Turning Inserts A PCBN&PCD code inserts key Length of cutting edge Insert thickness Nose radius code Diameter of IC (mm) Insert shape Thickness is defined as height from bottom of insert to the highest part of cutting edge. Insert thickness(mm) Insert thickness(mm) Nose radius(mm) No radius code key Others Diameter of insert (Metric) Round insert T S of cutting edge of cutting edge Diagram Chamfer width Chamfer angle Number of cutting nose Number Diagram Sharp edges Unspecified Single edge Honing Double edges Chamfering Three edges Chamfering +honing Four edges CNGA120408ISO standard code YCB121 YCB211 YZB121 YZB231 of cutting edge T S T S S T T Chamfer angle Chamfer width S L Special edge of cutting edge Extra long Whole edge Diagram A 117
4 A Turning Inserts overview Negative inserts overview Negative inserts Inserts shape Inserts shape A121 CNGA CNGA CNGA CNGA CNGA DNGA DNGA DNGA DNGA DNGA A121 CNGA A123 DNGA CNGA DNGN CNGA DNGN A121 CNGA A124 CNGN SNGN CNGN12T608 SNGN A122 CNGN SNGN12T612 DNGA SNGN DNGA A125 SNGN DNGA TNGA DNGA TNGA DNGA TNGA DNGA A126 TNGA A123 DNGA DNGA DNGA TNGA TNGA TNGA DNGA A126 TNGA DNGA TNGA DNGA TNGA DNGA A126 TNGA A123 DNGA Recommended grade Recommended grade A 118
5 Turning Inserts A overview Negative inserts overview Positive inserts Inserts shape Inserts shape A127 VNGA VNGA VNGA VNGA VNGA CCGW CCGW CCGW09T304 CCGW09T308 CCGW VNGA CCGW VNGA A130 CCGW A127 A128 VNGA WNGA WNGA WNGA CCGW CCGW CCGW09T304-2 CCGW09T308-2 WNGA CCGW WNGA CCGW A128 WNGA A130 CCGW RNGN CCMX RNGN CCMX RNGN CCMX A129 RNGN CCMX09T304 Recommended grade CCMX09T308 A131 CCMX Recommended grade A 119
6 A Turning Inserts overview Positive inserts overview Positive inserts Inserts shape Inserts shape A132 DCGW DCGW DCGW DCGW11T304 DCGW11T308 TCMX TCMX TCMX TCMX TCMX DCGW TCMX DCGW TCMX16T304 DCGW TCMX16T308 DCGW11T304-2 A134 TCMX16T312 A132 DCGW11T308-2 VBGW DCMX VBGW DCMX A135 VBGW DCMX11T304 VBGW A132 DCMX11T308 VBGW TCGW A135 VBGW TCGW VBMX TCGW VBMX TCGW A135 VBMX TCGW VCGW TCGW VCGW TCGW16T304 A136 VCGW TCGW16T308 VCMX A133 TCGW16T312 VCMX TCGW A136 VCMX TCGW Recommended grade TCGW TCGW TCGW TCGW TCGW16T304-3 TCGW16T308-3 A133 TCGW16T312-3 Recommended grade A 120
7 Turning Inserts A CN (Negative inserts) la ØI.C S ød r la CNGA CNGA CNGA CNGA CNGA CNGA CNGA CNGA CNGA Recommended grade (always stock available) Available grade (always stock available) Make-to-order of cutting edge Standard Sharp Strengthened T01515 T01010 S01525 S01025 T01015 S01035 S02020 T01010 S02535 Non-standard edge needs to be tailor-made. Applicable tool DCLNR/L Kr:95 o PCLNR/L Kr:95 o PCLNR/L Kr:95 o Page A154 A162 A202 A 121
8 A Turning Inserts CN (Negative inserts) ØI.C S r CNGN CNGN12T CNGN Recommended grade (always stock available) Available grade (always stock available) Make-to-order of cutting edge Standard Sharp Strengthened T01515 T01010 S01525 S01025 T01015 S01035 S02020 T01010 S02535 Non-standard edge needs to be tailor-made. A 122
9 Turning Inserts A DN (Negative inserts) la ØI.C S ød r la DNGA DNGA DNGA DNGA DNGA DNGA DNGA DNGA DNGA DNGA DNGA DNGA DNGA DNGA DNGA DNGA DNGA DNGA DNGA DNGA of cutting edge Recommended grade (always stock available) Available grade (always stock available) Make-to-order Standard Sharp Strengthened T01515 T01010 S01525 S01025 T01015 S01035 S02020 T01010 S02535 Applicable tool DDJNR/L Kr:93 o PDJNR/L Kr:93 o Non-standard edge needs to be tailor-made. PDPNN Kr:62 o 30' PDPNR/L Kr:62 o 30' PDUNR/L Kr:93 o Page A155 A163 A164 A203 A204 A 123
10 A Turning Inserts DN (Negative inserts) ØI.C S r DNGN DNGN Recommended grade (always stock available) Available grade (always stock available) Make-to-order of cutting edge Standard Sharp Strengthened T01515 T01010 S01525 S01025 T01015 S01035 S02020 T01010 S02535 Non-standard edge needs to be tailor-made. A 124
11 Turning Inserts A SN (Negative inserts) ØI.C S r SNGN SNGN SNGN12T SNGN SNGN Recommended grade (always stock available) Available grade (always stock available) Make-to-order of cutting edge Standard Sharp Strengthened T01515 T01010 S01525 S01025 T01015 S01035 S02020 T01010 S02535 Non-standard edge needs to be tailor-made. A 125
12 A Turning Inserts TN (Negative inserts) la ØI.C S ød r la TNGA TNGA TNGA TNGA TNGA TNGA TNGA TNGA TNGA TNGA TNGA of cutting edge Recommended grade (always stock available) Available grade (always stock available) Make-to-order Standard Sharp Strengthened T01515 T01010 S01525 S01025 T01015 S01035 S02020 T01010 S02535 Non-standard edge needs to be tailor-made. 适用刀具 Applicable tool DTGNR/L PTFNR/L PTTNR/L Kr:60 o PTGNR/L PTFNR/L Page A157 A169 A170 A171 A206 A 126
13 Turning Inserts A VN (Negative inserts) la ØI.C S ød r la VNGA VNGA VNGA VNGA VNGA VNGA VNGA VNGA of cutting edge Recommended grade (always stock available) Available grade (always stock available) Make-to-order Standard Sharp Strengthened T01515 T01010 S01525 S01025 T01015 S01035 S02020 T01010 S02535 Non-standard edge needs to be tailor-made. Applicable tool DVVNN Kr:72 o 30' DVJNR/L Kr:93 o Page A158 A159 A 127
14 A Turning Inserts WN (Negative inserts) la ØI.C S ød r la WNGA WNGA WNGA WNGA WNGA WNGA Recommended grade (always stock available) Available grade (always stock available) Make-to-order of cutting edg Standard Sharp Strengthened T01515 T01010 S01525 S01025 T01015 S01035 S02020 T01010 S02535 Non-standard edge needs to be tailor-made. 适用刀具 Applicable tool DWLNR/L Kr:95 o PWLNR/L Kr:95 o PWLNR/L Kr:95 o Page A160 A172 A207 A 128
15 Turning Inserts A RN (Negative inserts) ØI.C S RNGN RNGN RNGN RNGN of cutting edg Recommended grade (always stock available) Available grade (always stock available) Make-to-order Standard Sharp Strengthened T01515 T01010 S01525 S01025 T01015 S01035 S02020 T01010 S02535 Non-standard edge needs to be tailor-made. A 129
16 A Turning Inserts CC (Positive inserts) la 7 ØI.C S ød r la CCGW CCGW CCGW09T CCGW09T CCGW CCGW CCGW CCGW CCGW CCGW09T CCGW09T CCGW CCGW CCGW Recommended grade (always stock available) Available grade (always stock available) Make-to-order of cutting edg Standard Sharp Strengthened T01515 T01010 S01525 S01025 T01015 S01035 S02020 T01010 S02535 Non-standard edge needs to be tailor-made. 适用刀具 Applicable tool SCACR/L SCLCR/L Kr:95 o SCLCR/L Kr:95 o SCFCR SCLCR Kr:95 o Page A173 A174 A208 A222 A223 A 130
17 Turning Inserts A CC (Positive inserts) la 7 7 ØI.C S ød r la CCMX CCMX CCMX CCMX09T CCMX09T CCMX Recommended grade (always stock available) Available grade (always stock available) Make-to-order Applicable tool SCACR/L SCLCR/L Kr:95 o SCLCR/L Kr:95 o SCFCR SCLCR Kr:95 o Page A173 A174 A208 A222 A223 A 131
18 A Turning Inserts DC (Positive inserts) la ØI.C S ød r la DCGW DCGW DCGW DCGW11T DCGW11T DCGW DCGW DCGW DCGW11T DCGW11T DCMX DCMX DCMX11T DCMX11T Recommended grade (always stock available) Available grade (always stock available) Make-to-order of cutting edge Standard Sharp Strengthened T01515 T01010 S01525 S01025 T01015 S01035 S02020 T01010 S02535 Non-standard edge needs to be tailor-made. Applicable tool SDACR/L SDJCR/L Kr:93 o SDNCN Kr:62 o 30' SDQCR/L Kr:107 o 30' SDUCR/L Kr:93 o SDZCR/L Kr:95 o Page A175 A176 A177 A209 A210 A211 A 132
19 Turning Inserts A TC (Positive inserts) la ØI.C S ød r la TCGW TCGW TCGW TCGW TCGW TCGW TCGW16T TCGW16T TCGW16T TCGW TCGW TCGW TCGW TCGW TCGW TCGW16T TCGW16T TCGW16T Recommended grade (always stock available) Available grade (always stock available) Make-to-order Applicable tool STACR/L STFCR/L STGCR/L Kr:91 o STECR/L Kr:60 o STFCR/L Page A187 A187 A188 A189 A213 A 133
20 A Turning Inserts TC (Positive inserts) la ØI.C S ød r la TCMX TCMX TCMX TCMX TCMX TCMX TCMX16T TCMX16T TCMX16T Recommended grade (always stock available) Available grade (always stock available) Make-to-order of cutting edge Standard Sharp Strengthened T01515 T01010 S01525 S01025 T01015 S01035 S02020 T01010 S02535 Non-standard edge needs to be tailor-made. Applicable tool STACR/L STFCR/L STGCR/L Kr:91 o STECR/L Kr:60 o STFCR/L Page A187 A187 A188 A189 A213 A 134
21 Turning Inserts A VB (Positive inserts) la ØI.C S ød r la VBGW VBGW VBGW VBGW VBGW VBGW VBMX VBMX VBMX of cutting edge Recommended grade (always stock available) Available grade (always stock available) Make-to-order Standard Sharp Strengthened T01515 T01010 S01525 S01025 T01015 S01035 S02020 T01010 S02535 Non-standard edge needs to be tailor-made. Applicable tool SVJBR/L Kr:93 o SVABR/L SVVBN Kr:72 o 30' SVQBR/L Kr:107 o 30' SVUBR/L Kr:93 o Page A178 A179 A180 A216 A217 A 135
22 A Turning Inserts VC (Positive inserts) la ØI.C S ød r la VCGW VCGW VCGW VCMX VCMX VCMX Recommended grade (always stock available) Available grade (always stock available) Make-to-order Applicable tool SVVCN Kr:72 o 30' SVJCR/L Kr:93 o page A181 A182 A 136
23 Turning Inserts A Abnormal failure and solutions for cast iron machining Breakage Abrasion Abnormal failure Breakage occurring on chamfer of rake face Edge crashing when finishing grey cast iron Abrasion occurring when machining nodular cast iron Abrasion under dry cutting conditions Abrasion occurring when machining grey cast iron Solution Enlarge chamfered negative rake angle Change to dry cutting Reduce cutting speed Change to dry cutting; increase cutting speed Surface quality Poor surface finish Bad cylindricity and coaxiality Burrs Increase cutting speed; increase nose radius; reduce feed rate Reduce nose radius; improve stability; change to positive insert Change to positive insert; reduce chamfer width Abnormal failure and solutions for hardened steel Breakage Abrasion Abnormal failure Cutting edge breakage Flaking and crater wear on rake face Thermal cracks Wear occurring on chamfer of rake face Rapid wear when finishing grey cast iron Solution Enlarge chamfered negative rake angle; raise cutting speed and reduce feed Reduce cutting speed Change to dry cutting; reduce cutting speed Reduce cutting speed Surface quality Poor surface finish Vibration Tool mark Reduce chamfered negative rake angle; reduce nose radius; reduce feed rate; improve stability Increase nose radius; reduce feed rate; change to dry cutting; increase cutting speed Bad cylindricity and coaxiality Reduce nose radius; improve stability; change to positive insert A 137
24 A Ceramic inserts Turning Inserts Ceramic inserts code key Insert shape Tolerance class Ceramic inserts code key Nose height M Tolerance(mm) Inscribed circle Tolerance(mm) Thickness S Tolerance(mm) Nose height M Tolerance(mm) Inscribed circle Tolerance(mm) Thickness S Tolerance(mm) R P N Clearance angle of main cutting edge Clearance angle Clearance angle Chipbreaker and clamping system With/Without hole Section plane of insert Without With With With With Other clearance angle With Special A 138
25 Turning Inserts Ceramic inserts A Length of cutting edge Insert thickness Nose radius code Diameter of IC (mm) Insert shape Thickness is defined as height from bottom of insert to the highest part of cutting edge. Nose radius(mm) No radius Insert thickness(mm) Insert thickness(mm) Ceramic inserts code key Others Diameter of insert (Metric) Round insert V of cutting edge of cutting edge Picture Chamfer width (mm) Chamfer angle V-type positioning surface Honing Chamfering Chamfering +honing Sharp edges A 139
26 A Ceramic inserts Turning Inserts H Heat resistant alloy Ceramic inserts ØI.C S CN3100 RCGN090700T01015-V RCGN090700T01520-V RCGN090700T01020-V RCGN120700T01015-V RCGN120700T01020-V RCGN120700T01520-V Applicable tool CRDCR/L Recommended grade (always stock available) Available grade (always stock available) Make-to-order Page A195 2.Tailor-made nonstandard CRXCR 11 H Heat resistant alloy ØI.C S CN Applicable tool CRDPR/L RPGN090700T01015-V RPGN090700T01520-V RPGN090700T01020-V RPGN120700T01015-V RPGN120700T01020-V RPGN120700T01520-V Recommended grade (always stock available) Available grade (always stock available) Make-to-order Page A195 2.Tailor-made nonstandard CRXCR A 140
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