PCD PCBN CVD MONO DIAMOND CUTTING TOOLS

Transcription

1 INNOVATOR IN TECHNOLOGY PCD PCBN CVD MONO DIAMOND CUTTING TOOLS

2 1975. Founded in Seoul, Korea Established subsidiary in California, USA Headquarters moved to Osan, Korea ISO9001 certified (TÜV) Established plant in Fujian, China Opened sales office in Nagoya, Japan Established plant in Weihai, China 02. Established plant in Shanghai, China Acquired revised ISO 9001 and ISO OSA (Organization for the Safety of Abrasives) certified 04. Opened sales office in Frankfurt, Germany 05. Selected as Certified excellent company of quality competitiveness by the Korean government 08. Awarded $0M export Presidential award 11. Selected as World class 0 company by the Korean government (First round). E stablished plant in Jakarta, Indonesia 13. Opened new facility in Dongtan (R&D center and new business development) Opened sales subsidiary in India. Opened sales subsidiary in Mexico. Certified KOSHA (Safety and Health Management System) 17. Designated as a Compliance Program Trader (Ministry of Trade, Industry and Energy) TÜV

3 Worldwide competence - The most advanced technology for diamond tools and quality EHWA has become an international benchmark for success because of our ability to adapt quickly to the changing markets and diverse needs of customers, and by leading the way in applying the most advanced technology for manufacturing industrial diamond tools. Since 1975, EHWA has been able to greatly expand its market share throughout the world because we have established a world renowned reputation of high quality products, service and expertise in the industry. EHWA is deeply committed to keeping customers up-to-date and equipped with the most competitive products and technical information. Our success can only be measured by the success of our customers. The key to our flexibility and strength in the global marketplace is our many alliances with reliable overseas partners and customers throughout the world. EHWA purchases only the highest quality raw materials, industrial diamonds and CBN from reputable sources. In addition to having strong supply lines with major suppliers, EHWA has successfully teamed up with high-tech manufacturers in Europe, Japan, and U.S. under several joint-ventures for the research and development of high precision diamond tools, rotary dressers, and precision electroplated diamond tools. The success of a company depends on its ability to adapt and compete in the global marketplace. EHWA is able to survive in the age of globalization because we are already globalized. EHWA diamond tools are your partner for success.

4 = Cooperation 'E( 二 )' means Two Parties: EHWA and People such as customers, employees, partners and our society. 'HWA( 和 )' means Cooperation. Our philosophy is to nurture and grow long-term partnerships with our customers. Ever since 1975 when EHWA was established, EHWA has been striving to develop into the very best in our industry not only in size but more importantly in quality. We are convinced that we are the best partner for you.

5 Contents Tooling improvement service New products New PCBN material(hbn solid) New PCBN material(ebc190) CF milling cutter Tool materials Advantages of diamond tools EHWA PCD EHWA PCBN EHWA CVD/ SCD EHWA coating service EHWA 3D chip breaker Turning PCD/ CVD PCBN Holder Boring Boring tool Holder Grooving/ parting Grooving/ parting tool Holder Milling PCD PCBN Cutter body_aluminum Cutter body_steel Rotating Endmill Reamer Drill Cutter Wearless 198 Applications 3 Technical information 223

6 EHWA tooling improvement service Tooling improvement service Tooling Improvement Service OP OP OP OP50 Bottlenecks in production causes multiple problems. They not only reduce productivity, but also increases cycle time and decreases tool life. Customers can easily solve bottlenecks with EHWA tooling improvement service. improvement OP Current production Bottle neck Cycle time Shortened tool life Inefficient tool setting High C.P.U. High defect rate Process Analysis / Propose solution Bottle neck Simulate the process with 3D program and check suitability Change the current process Change PCD/PCBN raw materials Propose cost saving solution Evaluate the process suitability (OK/NG) Sample test Internal test Field test Apply the tool on mass production 6

7 Technical Solution Review the tool with its application and working conditions Item Workpiece Tool information Operation Working condition Check point Workpiece material, hardness, roughness Specification, tool material Application, tool layout Wet/dry, cutting speed(vc), feed rate, depth of cut Tooling improvement service Current tool analysis Tool shape and edge analysis Wear analysis Raw material analysis Check the tool shape Measure the dimensions Analyze the edge preparation Analyze the wear pattern SEM1 : Grit array analysis Analyze the wear location With optical EDAX2 : Component analysis Analyze the wear amount microscope Analyze the chip size and crack Propose technical solutions 7

8 EHWA new PCBN material HBN Hybrid solid PCBN New products HBN is an EHWA hybrid PCBN manufactured by using a special sintering process with a ceramic binder and CBN powder. It s much more competitive than conventional PCBN and it has stronger outstanding wear-resistance & toughness compared to ceramics. Therefore, it s a good solution for both roughing and finishing of cast iron. Hardness (Abrasive wear resistance) Ceramic HBN Conventional solid PCBN Fracture toughness, transverse rupture strength Nonferrous material Conventional solid PCBN HBN Ceramic Chemical resistance Were resistance Impact resistance 8

9 C type D type T type Stype R type CNGN0903() CNGN0904(33) CNGN14(43) CNGN17(45) DNGN14(33) DNGN04(43) TNGN13(22) TNGN14(23) TNGN04(33) TNGN24(43) SNGN0903() SNGN0904(33) SNGN14(43) SNGN17(45) RNGN0603(22) RNGN0904(33) RNGN14(43) RNGN17(45) New products * Special inserts with various shapes are available for turning and milling applications. Applications Brake disk, brake drum, cast iron engine block, impeller, slurry pumps, rolling mill iron rolls Performance comparision Conventional solid PCBN Conventional solid PCBN HBN HBN Ceramics Ceramics Price Tool life 9

10 EHWA new PCBN material EBC190 new coated grade for hardened steel New products EBC190 is a new PCBN grade which has high toughness and wear resistance. This coated grade performs well in bearing steel and hardened steel applications. EBC190 also performs well in both continuous and interrupted cutting applications EBC190 Workpiece : SCR4HB Cutting speed : 0 m/min Feed rate : 0.08~0. mm/rev D.O.C (ap) : 0.~0. mm Coolant Interrupted Competitor EBC190 Workpiece : SUJ3 Cutting speed : 170~2 m/min Feed rate : F0.1~ mm/rev D.O.C (ap) : 0.08~0. mm Coolant Continuous Competitor

11 EHWA new milling cutter CF milling cutter chip flow cutter EHWA original design for better chip flow Direct coolant spray to the tip edge Good chip flowing Longer tool life by strong mounting stability Good surface finish Easy to handle due to the light aluminum body Excellent durability and low cutting load High productivity and process stability (more cutting edge high feed cycle time reduction) New products Strong mounting stability Direct coolant spray 11

12 Advantages of diamond tools Today s modern industrial society continues to push the development and uses of new and advanced materials, and high precision machining to new heights. Along with the improvements in producing processes and difficulties that arise from machining new and advanced materials, there is an increasing demand for new forms of cutting tools that go beyond the conventional cutting tools such as those made out of high speed steel, tungsten carbides, cermets, and ceramics. Tool material Polycrystalline Diamond (PCD), is a synthetic diamond product that is produced by sintering selected diamond particles with a metal matrix using very sophisticated temperature and high pressure technology. Hardness (abrasive wear resistance) Oxide ceramics Nitride ceramics Ultra hard materials Feacture toughness / transverse rupture strength Characteristics of diamond types PCD PCBN CVD diamond Mono diamond natural diamond Definition Polycrystalline diamond Polycrystalline cubic boron nitride Polycrystalline diamond (chemical vapor deposition method) Single crystal diamond Applicable work material Non-ferrous such as Al, copper alloys, etc. & nonmetallic such as wood working, advanced composite, etc. Ferrous material such as cast iron, hardened steel, super alloy meterial, etc. Non-ferrous such as Al, copper alloys, etc. & nonmetallic such as wood working, advanced composite, etc. Superior edge quality for nonmetallic material Hardness (Hv, GPa) 50 ~ 70 ~ 70 ~ ~ 0 Magnified structure

13 PCD by its nature, is high in uniform hardness, and also more abrasive and shock resistant in all directions than natural diamonds because of its random-oriented structure of the diamond particles. Polycrystalline cubic boron nitride (PCBN) is an artificially synthesized material. except for diamond, PCBN is the hardest material. however, unlike diamond, PCBN is stable under conditions of high temperature (up to 00 c), normally seen when machining hardened ferrous or super alloy materials. PCBN tools permit metal cutting with feed and speed rates that are much higher than conventional cutting tools. Diamond tools advantage Good surface finish High accuracy Longer tool life Lower stock management Fast material removal rate Lower energy cost Eco friendly 13

14 EHWA PCD Poly Crystalline Diamond PCD distinction & application Grit size Ultra Fine Fine Medium Coarse Multi modal Micro structure (00 x ) Tool material Type Grain size Diamond (%) Grade Surface finish Wear resistance Carbide backed 0.5 μm 85 EP Better Worse Carbide backed 3~4 μm 90 EP51 Wood working Carbide backed 8~ μm 90 EP55 Carbide backed ~ μm 94 EP58 Carbide backed +2 μm 94 EP29 Worse Better Copper alloy Rubber / Acryl_glass Application (Si <13%) Al-Si alloy (Si >13%) Tungsten carbide Ceramic (sintered/unsintered) M.M.C / CFRP / glass fiber General purpose EHWA PCD grade Grade Binder Diamond vol. (%) Grit size ( μm ) Characteristic EP EP EP51 EP13 EP55 EP75 EP750 EP58 EP59 EP29 EP69 W+Co W+Co W+Co W+Co W+Co W+Co W+Co W+Co W+Co W+Co W+Co ~4 5~6 8~ 6~8 8+2 ~ α Excellent sharp edge, superb sharpness cutting edge Excellent surface finish, ultra fine grade and fine grade Excellent surface finish General purpose, excellent WEDM General purpose General purpose, excellent WEDM Multi-modal, good wear resistance Excellent wear resistance Multi-modal, good wear resistance Multi-modal, good wear resistance, adequate for difficult-to-cut-materials Multi-modal, good wear resistance, adequate for difficult-to-cut-materials 14

15 EHWA PCD EHWA PCD working parameter Materials Ultra fine Fine Medium Coarse Multi modal Vc (m/min) f (mm/rev) ap ( μm ) Al alloy (Si <13%) Al alloy (Si >13%) Copper alloy Carbide / ceramic Engineering plastic Wood Ti alloy EP, EP EP, EP EP, EP EP EP51 EP51 EP13, EP55, EP75 EP750 EP13 EP55, EP75, EP750 EP13, EP55, EP75 EP55, EP75, EP750 Application severity by PCD grade EP58 EP58 EP29, EP59, EP69 EP29, EP59, EP69 EP29, EP59, EP69 ~ 3,000 ~ 3,000 ~ 1,000 ~ ~ 1,000 ~ 4,000 50~0 ~ ~ ~ ~ ~ ~ ~ 0.3 ~ 3 ~ 3 ~ 3 ~ 0.5 ~ 2 - ~ 0.5 Tool material M.M.C Multi modal Al-Si alloy >13vol% Medium Coarse Al-Si alloy <13vol% Ultra fine Wrought Al alloy Fine Super finishing Finishing General finishing Roughing Applicable work material Nonferrous material Nonmetallic material Al alloy High Si >13% / low-medium Si <13% / metal matrix composites Wood working High density fiberboard /chipboard / hardboard / laminates Copper alloy Brass / bronze / zinc Tungsten carbide Sintered / unsintered Advanced composite Graphite-epoxy / carbon fiber / fiberglass plastic / engineering plastic Ceramic & stone Sintered / unsintered / granite / imitation marble Ti alloy Quartz

16 EHWA PCBN Polycrystalline Cubic Boron Nitride Characteristic of PCBN Contents CBN vol. (%) Grit size ( μm ) Binder phase Strength & toughness Thermal conductivity Chemical stability Wear resistance Low contents High contents ~70 70~95 0.5~5 ~ Ceramics (TIC, TIN..) Metal (Co, WC...) EHWA PCBN grade Carbide backed Solid tip Tool material Low contents Grade EB19X EB29X(EB29S) EB28X(EB28S) EB180 EB570(EB57S) EB0 EB560(EB56S) EB550(EB55S) EB0 EB190 EB73 EB54X EB170 EB14 CBN vol% % 70% Type Carbide Backed Carbide Backed, Solid Carbide Backed, Solid Carbide Backed Carbide Backed, Solid Carbide Backed, Solid Carbide Backed, Solid Carbide Backed, Solid Carbide Backed Carbide Backed Carbide Backed Solid Carbide Backed Carbide Backed Application H05 (high speed machining) H05 (high speed machining) H05 (standard) H05~H H05~H, bearing steel H05~H, bearing steel H05~H H~H H~H H05~H H~H35 H~H35 P/M Valve seat P/M Valve seat High contents EB1 EB7 EB1 EB22 EB11 EB51 EB71 EB2 EB71X EB0X EB50 EB00 HBN HBN-T HBN-W HBN-N HBN-R 75% 95% Carbide Backed Carbide Backed Carbide Backed Carbide Backed Carbide Backed Carbide Backed Carbide Backed & Double side Carbide Backed Carbide Backed Solid Solid Solid Solid Solid Solid Solid Solid Powder metal(low alloyed) Chilled iron, p/m(low alloyed) Ductile cast iron, chilled iron Chilled iron, p/m(low alloyed) Cast iron(standard), heavy interrupt Cast iron(standard) Cast iron(standard) Cast iron(high interrupt) Chilled iron, p/m(low alloyed) White iron, cast iron heavy milling Grey Cast iron(rough) Grey Cast iron (rough & finish) Grey Cast iron(standard) Grey Cast iron(rough) Grey Cast iron(rough) Grey Cast iron(rough) Grey cast iron(iron roll) Interruption of hard steel turning H05 : Continuous / H : Light Interruption / H : Medium Interruption / H35 : Heavy Interruption H05 H H H H H H35

17 EHWA PCBN EHWA PCBN working parameter Continuous Interrupt cutting Working parameter cutting Light Medium Heavy Vc (m/min) f (mm/rev) ap (mm) H Hardened steel K Cast iron P/M High alloyed P/M Low alloyed EB19X, EB29X(S) EB28X(S) EB180, EB570(S) EB0, EB560(S) EB550(S), EB0 EB190 EB54X, EB73 EB51, EB2 EB51, EB71 EB2, EB71X EB50, EB00 EB0X HBN-W, HBN-T HBN, HBN-N EB28X(S) EB170, EB14 EB550(S) EB51, EB71 EB7, EB1, EB22 EB1, EB71X 0~0 1~280 0~2 80~0 80~180 70~170 70~1 50~0 0~00 0~00 0~00 0~00 0~00 0~00 0~0 0~0 50~0 50~0 50~0 50~0 0.05~ ~ 0.05~ ~ 0.05~ 0.05~ 0.05~ ~0. 0.1~ ~ ~ ~ ~ ~ ~ 0.05~ 0.05~ ~ ~ ~ ~ ~ 0.05~ 0.05~ 0.05~ ~ ~ 0.05~ 0.1~2 0.1~2 0.1~4 0.1~4 0.1~4 0.1~4 0.05~ 0.05~ 0.05~ 0.05~ 0.05~ 0.05~ Tool material EHWA PCBN working parameter Low CBN contents Hardened steel Tool steel / die steel / hardened steel / Bearing steel / Hi-Cr, Mo steel Work example Gear / transmission / shaft / bearing / die / punch Sintered metal Powder metal Work example Valve seat / valve guide / con-rod / oil-pump / gear High CBN contents Cast iron Gray cast iron / Ni-hard cast iron / Alloy cast iron / Chilled cast iron / Nodular cast iron Work example Engine block / brake disc / brake drum / cluch plate / roll / pump / Impeller Super alloy Inconel 718,901,600 / rene76,77,95 / stellite Work example Turbine / turbine disc / turbine blade / turbine vane 17

18 EHWA CVD diamond Chemical Vapoured Deposition diamond General properties of CVD diamond Property PCD CVD (Poly crystalline diamond) Mono (Single crystalline diamond) Thermal conductivity Hardness (Gpa) Toughness (Mpa-m1/2) Tensile strength (Gpa) ~70 8~9 1, ~80 8~9 1,260 2,000 80~0 3~4 2,000 Tool material Micro structure (00 x ) Price & surface finish Chemical / thermal resistance EHWA CVD diamond grade Grade Wear resistance Toughness ED501 ED502 Applicable work material Nonferrous material Al alloy High Si >13% / low-medium Si <13% / metal matrix composites Copper alloy Brass / bronze / zinc Tungsten carbide Sintered / unsintered Nonmetallic material Wood working High density fiberboard / Chipboard / Hardboard / Laminates Advanced composite Graphite-epoxy / Carbonfiber / Fiberglass plastic / Engineering plastic Ceramic & Stone Sintered / Unsintered / Granite / Imitation marble Quartz 18

19 EHWA SCD Single Crystalline Diamond Application - Non-ferrous metal - Microscopic pattern - Acrylic - FPD (flat panel display) - Lens - BLU (back light unit) Natural diamond Natural diamond Mono diamond Single CVD diamond Tool material - Excellent surface finish - Colorless - Longest tool life, excellent wear - Highest thermal conductivityresistance Mono diamond - Available alternative to natural diamond - Yellow color - High pressure, High temperature synthesis - Enhanced and more consistent performance Single CVD diamond - Similar to natural diamond - Colorless - Superior edge quality for ultra precision machining applications - Highly consistent material properties 19

20 EHWA Coating Service Coating Type Coating grade (Ehwa code) Color Hardeness (Hv) Temperature ( ) Characteristic TIN Gold 2,0 600 Mono layer Traditionally used for wear part Easily identify used edge Tool material TA AC EL Purple grey Silver grey Dark grey 3,0 3,0 3, ,0 1,000 Good heat resistance Good wear resistance Traditionally used for cutting tool Better heat resistance Higher hot hardness Higher oxidation resistance Better wear resistance Better chemical resistance Good performer for hardened steel & bearing steel NEW TNP Light dark grey 3,500 1,000 Excellent wear resistance Excellent heat resistance Very good surface finish Best performer for hardened steel & bearing steel Application Area EHWA coating Cast iron Hardened steel Bearing steel (HRC45~) Powder metal (45HRC~) TIN TIN TA TA AC AC AC EL EL TNP TNP

21 EHWA 3D chip breaker PCD/CVD Chip breaker EHWA s 3D chip breaker Easy to control long chips Smooth and stable cutting at low & high feed rates Easy chip control for a variety of cutting conditions Various chip breaker design for CCGW, DCGW, VBGW, TCGW etc. Various PCD chip breaker ER, EX, EF, ES ER type Tool material AP (mm) Suitable chip breaker EX EF ER 0.1 Feed (mm/rev) 0.3 Excellent chip control for heavy depth of cut Perfect chip control by specially designed chip breaker EX type AP (mm) Suitable chip breaker ER EF EX 0.1 Feed (mm/rev) 0.3 Excellent chip control for medium depth of cut Special design enhancing cutting edge Outstanding chip-resistance at roughing & semi finishing 21

22 EHWA 3D chip breaker PCD/CVD Chip breaker EF type Tool material AP (mm) Suitable chip breaker ER EX EF Feed (mm/rev) Excellent chip control for smaller depths of cut Standard design for finishing ES type Customized design Needed information for ES design Tool/work piece information Tool spec VCGW08 Holder spec SVVCN- Part name Aluminium wheel Workpiece material ADC Cutting condition Cutting speed (m/min) RPM (rev/min) Feed (mm/rev) Depth of cut (mm) 1,800 2,

23 EHWA 3D chip breaker PCBN Chip breaker Various PCBN chip breaker ER, EF, ES ER type Excellent chip control for heavy depth of cut Special design enhancing cutting edge Round coner easily curling chip EF type AP (mm) Suitable chip breaker EF ER Feed (mm/rev) ES type Customized design Tool material AP (mm) Suitable chip breaker ER EF Feed (mm/rev) Excellent chip control for small depth of cut Standard design for finishing Needed information for ES design Tool/work piece information Tool spec CNGA18 Holder spec DCLN R/L Part name Brake disk Workpiece material FC0 Cutting condition Cutting speed (m/min) RPM (rev/min) Feed (mm/rev) Depth of cut (mm) 850 1,

24 EHWA 3D chip breaker PCD/CVD Case history DCGW11T8 _ER Tool material Work : Al alloy Vc : 500 m/min D.O.C : 0.5 mm Feed : 0. mm/rev VCGW12 _EF Work : Al alloy Vc : 500 m/min D.O.C : 0.1 mm Feed : 0.1 mm/rev DCGW11T4 _EX Work : AL00 series Vc : 800 m/min D.O.C : 0.1 mm Feed : 0.5 mm/rev VBGW08 _ES Work : AL24 Vc : 00 m/min D.O.C : mm Feed : 0.3 mm/rev 24

25 EHWA 3D chip breaker PCBN Case history CNGA18 _ER Work : SCM4 steel Vc : 0~0 m/min D.O.C : 0.05~1. mm Feed : 0.1~0.3 mm/rev CNGA18 _EF Tool material Work : SCM4 steel Vc : 0~0 m/min D.O.C : 0.05~0. mm Feed : 0.1~0.3 mm/rev CNGA18 _ES Work : Automotive T/M part Vc : 500 m/min D.O.C : 0.6~0.75 mm Feed : 0.1~0. mm/rev WNGA0808 _ES Work : Ti alloy Vc : 0 m/min D.O.C : 0. mm Feed : 0.1 mm/rev

26 Turning

27 Turning EHWA offers a wide range of PCD & PCBN inserts for turning. Customers looking for high productivity can count on EHWA s turning tools. Here is the right choice for an excellent and economical solution. - Maximum metal removal & higher productivity - Stronger wear resistance & longer tool life - Superior surface finish - Precise tolerance control 27

28 Designation system unit: metric C N M G Turning Insert shape Clearance angle Tolerances Clamp type Symbol Shape Symbol Shape C D E K R S Symbol N A B C P D E F Angle Class A F C H E G I.C size (mm) Tolerance m (mm) ±0.005 ±0.005 ±0.013 ±0.013 ±0.0 ±0.0 ±0.08 ±0.08 t (mm) ±0.0 ±0.0 ±0.0 ±0.0 ±0.0 ±0.13 ±0.13 ±0.13 I.C (mm) ±0.0 ±0.013 ±0.0 ±0.013 ±0.0 ±0.0 ±0.05 ±0.05 A G M R B, W T, H N Z, X Special T M.875 ±0.13 ±0. ±0.13 ±0.13 ±0.08 ±0.1 V ±0. ±0.18 ±0.13 ±0.13 ±0.1 ±0.13 W ±0.18 ±0.13 ±0.13 ±0.13 ±0.13 ± ±0.13 ±0.13 ±0.08 U.875 ± ±7 ±0.13 ±0.13 ±0.13 ± ±7 ±0.13 ± ±0.38 ±0.13 ± ±0.38 ±0.13 ±0. 28

29 04 08 T01 (R) 1 2 Cutting edge length Thickness Corner radius Turning I.C size (mm) Symbol 01 T1 02 T2 03 T t (mm) Symbol R (mm) Edge shape 2 Hand of insert Symbol F Shape R Right hand E T L Left hand S 29

30 Designation system unit: inch Turning C Insert shape N M G Clearance angle Tolerances Clamp type Symbol Shape Symbol Shape C D E K R S Symbol N A B C P D E F Angle Class A F C H E G I.C size Tolerance m (inch) ±0.002 ±0.002 ± ± ±0.001 ±0.001 ±0.003 ±0.003 t (inch) ±0.001 ±0.001 ±0.001 ±0.001 ±0.001 ±0.005 ±0.005 ±0.005 I.C (inch) ±0.001 ± ±0.001 ± ±0.001 ±0.001 ±0.002 ±0.002 A G M R B, W T, H N Z, X Special T M 4 5 ±0.005 ±0.006 ±0.005 ±0.005 ±0.003 ±0.004 V 6 8 ±0.006 ±0.007 ±0.005 ±0.005 ±0.004 ±0.005 W 2 ±0.007 ±0.007 ±0.005 ±0.005 ±0.005 ± ±0.007 ±0.005 ±0.003 U 4 5 ±0.008 ±0.01 ±0.005 ±0.005 ±0.005 ± ±0.01 ±0.005 ± ±0.0 ±0.005 ±0.01 ±0.0 ±0.005 ±0.01

31 4 3 2 T01 (R) 1 2 Cutting edge length Thickness Corner radius Turning Symbol I.C size (inch) / 7/ 1/4 5/ - 3/8 - - ½ 5/8 - ¾ /4 Symbol t (inch) 1/ 5/64 3/ 7/64 1/8 5/ 3/ 7/ 1/4 5/ 3/8 Symbol R (inch) /64 2 1/ 3 3/64 4 1/ 5 5/64 6 3/ 7 7/64 8 1/8 1 Edge shape 2 Hand of insert Symbol F Shape R Right hand E T L Left hand S 31

32 Turning_ PCD/CVD Insert tip types Standard Mini tip (MT) 3D Chip breaker

33 PCD / CVD CN NEGATIVE _ hole CNGA Metric ISO code Inch I.C T R Hole EP EP EP13 EP51 PCD EP55 EP750 EP58 EP59 EP29 EP69 CVD ED501 ED502 MT Standard Turning CNGA CNGA CNGA CNGA 43(0.5) (0.5) MT : Mini Tip Holder : 75p, 79p, 82p, 83p, 8p, 119p CNGX Metric ISO code Inch I.C T R Hole EP EP EP13 EP51 PCD EP55 EP750 EP58 EP59 EP29 EP69 CVD ED501 ED502 MT Standard CNGX CNGX CNGX CNGX 43(0.5) (0.5) MT : Mini Tip Holder : 75p, 79p, 82p, 83p, 8p, 119p 33

34 PCD / CVD CC POSITIVE 7 _ hole CCGW Metric ISO code Inch I.C T R Hole EP EP EP13 EP51 PCD EP55 EP750 EP58 EP59 EP29 EP69 CVD ED501 ED502 Turning Chip breaker MT Standard CCGW CCGW CCGW 09T2 09T4 09T T2 09T4 09T T2 09T4 09T CCGW CCGW CCGW 3(2.5)0.5 3(2.5)1 3(2.5) (1.5)0.5 2(1.5)1 2(1.5)2 3(2.5)0.5 3(2.5)1 3(2.5) (1.5)0.5 2(1.5)1 2(1.5)2 3(2.5)0.5 3(2.5)1 3(2.5) MT : Mini Tip Chip breaker type : Rough / Finish / Semi Finish Holder : 88p, 1p CCGT Metric ISO code Inch I.C T R Hole EP EP EP13 EP51 PCD EP55 EP750 EP58 EP59 EP29 EP69 CVD ED501 ED502 MT Standard CCGT CCGT 09T2 09T4 09T T2 09T4 09T CCGT CCGT 3(2.5)0.5 3(2.5)1 3(2.5) (1.5)0.5 2(1.5)1 2(1.5)2 3(2.5)0.5 3(2.5)1 3(2.5) MT : Mini Tip Holder : 88p, 1p 34

35 PCD / CVD CP POSITIVE 11 _ hole CPGW Metric ISO code Inch I.C T R Hole EP EP EP13 EP51 PCD EP55 EP750 EP58 EP59 EP29 EP69 CVD ED501 ED502 Chip breaker MT Standard CPGW CPGW CPGW CPGW CPGW CPGW (1.5) (1.5) (1.5) (1.5) Turning MT : Mini Tip Chip breaker type : Rough / Finish / Semi Finish Holder : 1p CPGT Metric ISO code Inch I.C T R Hole EP EP EP13 EP51 PCD EP55 EP750 EP58 EP59 EP29 EP69 CVD ED501 ED502 MT Standard CPGT CPGT CPGT CPGT (1.5) (1.5) MT : Mini Tip Holder : 1p 35

36 PCD / CVD DN NEGATIVE _ hole DNGA Metric ISO code Inch I.C T R Hole EP EP EP13 EP51 PCD EP55 EP750 EP58 EP59 EP29 EP69 CVD ED501 ED502 Turning MT Standard DNGA DNGA DNGA DNGA MT : Mini Tip Holder : 75p, 79p, 80p, 83p, 84p, 8p, 9p DNGX Metric ISO code Inch I.C T R Hole EP EP EP13 EP51 PCD EP55 EP750 EP58 EP59 EP29 EP69 CVD ED501 ED502 MT Standard DNGX DNGX DNGX DNGX MT : Mini Tip Holder : 75p, 79p, 80p, 83p, 84p, 8p, 9p 36

37 PCD / CVD DC POSITIVE 7 _ hole DCGW Metric ISO code Inch I.C T R Hole EP EP EP13 EP51 PCD EP55 EP750 EP58 EP59 EP29 EP69 CVD ED501 ED502 Chip breaker MT Standard DCGW DCGW DCGW 11T2 11T4 11T T2 11T4 11T T2 11T4 11T8 DCGW DCGW DCGW 3(2.5)0.5 3(2.5)1 3(2.5) (1.5)0.5 2(1.5)1 3(2.5)0.5 3(2.5)1 3(2.5)2 2(1.5)0.5 2(1.5)1 3(2.5)0.5 3(2.5)1 3(2.5) Turning MT : Mini Tip Chip breaker type : Rough / Finish / Semi Finish Holder : 89p, 113p, 114p DCGT Metric ISO code Inch I.C T R Hole EP EP EP13 EP51 PCD EP55 EP750 EP58 EP59 EP29 EP69 CVD ED501 ED502 MT Standard DCGT DCGT 11T2 11T4 11T T2 11T4 11T8 DCGT DCGT 3(2.5)0.5 3(2.5)1 3(2.5) (1.5)0.5 2(1.5)1 3(2.5)0.5 3(2.5)1 3(2.5) MT : Mini Tip Holder : 89p, 113p, 114p 37

38 PCD / CVD DP POSITIVE 11 _ hole DPGW Metric ISO code Inch I.C T R Hole EP EP EP13 EP51 PCD EP55 EP750 EP58 EP59 EP29 EP69 CVD ED501 ED502 Turning Chip breaker MT Standard DPGW DPGW DPGW 11T2 11T4 11T T2 11T4 11T T2 11T4 11T8 DPGW DPGW DPGW 3(2.5)0.5 3(2.5)1 3(2.5)2 2(1.5)0.5 2(1.5)1 3(2.5)0.5 3(2.5)1 3(2.5)2 2(1.5)0.5 2(1.5)1 3(2.5)0.5 3(2.5)1 3(2.5) MT : Mini Tip Chip breaker type : Rough / Finish / Semi Finish DPGT Metric ISO code Inch I.C T R Hole EP EP EP13 EP51 PCD EP55 EP750 EP58 EP59 EP29 EP69 CVD ED501 ED502 MT Standard DPGT DPGT 11T2 11T4 11T T2 11T4 11T8 DPGT DPGT 3(2.5)0.5 3(2.5)1 3(2.5)2 2(1.5)0.5 2(1.5)1 3(2.5)0.5 3(2.5)1 3(2.5) MT : Mini Tip 38

39 PCD / CVD SN NEGATIVE _ hole SNGA Metric ISO code Inch I.C T R Hole EP EP EP13 EP51 PCD EP55 EP750 EP58 EP59 EP29 EP69 CVD ED501 ED502 MT Standard SNGA SNGA SNGA SNGA Turning MT : Mini Tip Holder : 76p, 77p, 80p, 81p, 84p, 85p, 9p, 119p SNGX Metric ISO code Inch I.C T R Hole EP EP EP13 EP51 PCD EP55 EP750 EP58 EP59 EP29 EP69 CVD ED501 ED502 MT Standard SNGX SNGX SNGX SNGX MT : Mini Tip Holder : 76p, 77p, 80p, 81p, 84p, 85p, 9p, 119p SNGN NEGATIVE SNGN Metric ISO code Inch I.C T R Hole EP EP EP13 EP51 PCD EP55 EP750 EP58 EP59 EP29 EP69 CVD ED501 ED502 MT Standard SNGN SNGN SNGN SNGN MT : Mini Tip 39

40 PCD / CVD SC POSITIVE 7 _ hole SCGW Metric ISO code Inch I.C T R Hole EP EP EP13 EP51 PCD EP55 EP750 EP58 EP59 EP29 EP69 CVD ED501 ED502 Turning MT : Mini Tip MT Standard SCGW SCGW SCGW SCGW Holder : 91p, 114p SCGT Metric ISO code Inch I.C T R Hole EP EP EP13 EP51 PCD EP55 EP750 EP58 EP59 EP29 EP69 CVD ED501 ED502 MT Standard SCGT SCGT SCGT SCGT MT : Mini Tip Holder : 91p, 114p SPGN POSITIVE 11 SPGN Metric ISO code Inch I.C T R Hole EP EP EP13 EP51 PCD EP55 EP750 EP58 EP59 EP29 EP69 CVD ED501 ED502 MT Standard SPGN SPGN SPGN SPGN MT : Mini Tip

41 PCD / CVD SP POSITIVE 11 _ hole SPGW Metric ISO code Inch I.C T R Hole EP EP EP13 EP51 PCD EP55 EP750 EP58 EP59 EP29 EP69 CVD ED501 ED502 MT Standard SPGW SPGW SPGW SPGW Turning MT : Mini Tip Holder : 1p SPGT Metric ISO code Inch I.C T R Hole EP EP EP13 EP51 PCD EP55 EP750 EP58 EP59 EP29 EP69 CVD ED501 ED502 MT Standard SPGT SPGT SPGT SPGT MT : Mini Tip Holder : 1p SEGN POSITIVE SEGN Metric ISO code Inch I.C T R Hole EP EP EP13 EP51 PCD EP55 EP750 EP58 EP59 EP29 EP69 CVD ED501 ED502 Standard SEGN 14 SEGN

42 PCD / CVD TN NEGATIVE _ hole TNGA Metric ISO code Inch I.C T R Hole EP EP EP13 EP51 PCD EP55 EP750 EP58 EP59 EP29 EP69 CVD ED501 ED502 Turning MT Standard TNGA TNGA TNGA TNGA 22(0.5) (0.5) (0.5) (0.5) MT : Mini Tip Holder : 77p, 81p, 85p, 86p, 1p, 111p TNGX Metric ISO code Inch I.C T R Hole EP EP EP13 EP51 PCD EP55 EP750 EP58 EP59 EP29 EP69 CVD ED501 ED502 MT Standard TNGX TNGX TNGX TNGX 22(0.5) (0.5) (0.5) (0.5) MT : Mini Tip Holder : 77p, 81p, 85p, 86p, 1p, 111p TBGN POSITIVE 5 TBGN Metric ISO code Inch I.C T R Hole EP EP EP13 EP51 PCD EP55 EP750 EP58 EP59 EP29 EP69 CVD ED501 ED502 Standard TBGN 0602 TBGN (1.2) (1.2)11 1.5(1.5) (1.5)

43 PCD / CVD 43

44 PCD / CVD TCGW POSITIVE 7 _ hole TCGW Metric ISO code Inch I.C T R Hole EP EP EP13 EP51 PCD EP55 EP750 EP58 EP59 EP29 EP69 CVD ED501 ED502 Turning Chip breaker MT Standard TCGW TCGW TCGW T2 T4 T T2 T4 T T2 T4 T8 TCGW TCGW TCGW 2(1.5)0.5 2(1.5)1 2(1.5)0.5 2(1.5)1 2(1.5)2 3(2.5)0.5 3(2.5)1 3(2.5)2 2(1.5)0.5 2(1.5)1 2(1.5)0.5 2(1.5)1 2(1.5)2 3(2.5)0.5 3(2.5)1 3(2.5)2 2(1.5)0.5 2(1.5)1 2(1.5)0.5 2(1.5)1 2(1.5)2 3(2.5)0.5 3(2.5)1 3(2.5) MT : Mini Tip Chip breaker type : Rough / Finish / Semi Finish Holder : 92p, 93p, 1p 44

45 PCD / CVD TCGT POSITIVE 7 _ hole TCGT Metric ISO code Inch I.C T R Hole EP EP EP13 EP51 PCD EP55 EP750 EP58 EP59 EP29 EP69 CVD ED501 ED502 MT Standard TCGT TCGT T2 T4 T T2 T4 T8 TCGT TCGT 2(1.5)0.5 2(1.5)1 2(1.5)0.5 2(1.5)1 2(1.5)2 3(2.5)0.5 3(2.5)1 3(2.5)2 2(1.5)0.5 2(1.5)1 2(1.5)0.5 2(1.5)1 2(1.5)2 3(2.5)0.5 3(2.5)1 3(2.5) Turning MT : Mini Tip Holder : 92p, 93p, 1p 45

46 PCD / CVD TPGN POSITIVE 11 TPGN Metric ISO code Inch I.C T R Hole EP EP EP13 EP51 PCD EP55 EP750 EP58 EP59 EP29 EP69 CVD ED501 ED502 Turning Chip breaker MT Standard TPGN TPGN TPGN TPGN TPGN TPGN 22(0.5) (0.5) (0.5) (0.5) (0.5) (0.5) MT : Mini Tip Chip breaker type : Rough / Finish / Semi Finish TPGN (L) Metric ISO code Inch I.C T R Hole EP EP EP13 EP51 PCD EP55 EP750 EP58 EP59 EP29 EP69 CVD ED501 ED502 Standard TPGN 04 L 08 L TPGN 331 L L 9.5 TPGN (R) Metric ISO code Inch I.C T R Hole EP EP EP13 EP51 PCD EP55 EP750 EP58 EP59 EP29 EP69 CVD ED501 ED502 Standard TPGN 04 R 08 R TPGN 331 R R

47 PCD / CVD TPGW POSITIVE 11 _ hole TPGW Metric ISO code Inch I.C T R Hole EP EP EP13 EP51 PCD EP55 EP750 EP58 EP59 EP29 EP69 CVD ED501 ED502 Chip breaker MT Standard TPGW TPGW TPGW TPGW TPGW TPGW (0.5) (1.5) (1.5) (0.5) (1.5) (1.5) (0.5) Turning MT : Mini Tip Chip breaker type : Rough / Finish / Semi Finish Holder : 1p 47

48 PCD / CVD TPGT POSITIVE 11 _ hole TPGT Metric ISO code Inch I.C T R Hole EP EP EP13 EP51 PCD EP55 EP750 EP58 EP59 EP29 EP69 CVD ED501 ED502 Turning MT Standard TPGT TPGT TPGT TPGT (0.5) (1.5) (1.5) (0.5) MT : Mini Tip VN NEGATIVE _ hole Holder : 1p VNGA Metric ISO code Inch I.C T R Hole EP EP EP13 EP51 PCD EP55 EP750 EP58 EP59 EP29 EP69 CVD ED501 ED502 Chip breaker MT Standard VNGA VNGA VNGA VNGA VNGA VNGA 33(0.5) (0.5) (0.5) MT : Mini Tip Chip breaker type : Rough / Finish / Semi Finish Holder : 78p, 87p, 111p VNGX Metric ISO code Inch I.C T R Hole EP EP EP13 EP51 PCD EP55 EP750 EP58 EP59 EP29 EP69 CVD ED501 ED502 MT Standard VNGX VNGX VNGX VNGX 33(0.5) (0.5) MT : Mini Tip Holder : 78p, 87p, 111p 48

49 PCD / CVD VB POSITIVE 5 _ hole VBGW Metric ISO code Inch I.C T R Hole EP EP EP13 EP51 PCD EP55 EP750 EP58 EP59 EP29 EP69 CVD ED501 ED502 MT Standard Chip breaker VBGW VBGW VBGW VBGW VBGW VBGW (0.5) (0.5) (0.5) Turning MT : Mini Tip Chip breaker type : Rough / Finish / Semi Finish Holder : 93p, 94p, 117p VBGT Metric ISO code Inch I.C T R Hole EP EP EP13 EP51 PCD EP55 EP750 EP58 EP59 EP29 EP69 CVD ED501 ED502 MT Standard VBGT VBGT VBGT VBGT (0.5) (0.5) MT : Mini Tip Holder : 93p, 94p, 117p 49

50 PCD / CVD VC POSITIVE 7 _ hole VCGW Metric ISO code Inch I.C T R Hole EP EP EP13 EP51 PCD EP55 EP750 EP58 EP59 EP29 EP69 CVD ED501 ED502 Turning MT Standard Chip breaker VCGW VCGW VCGW VCGW VCGW VCGW (0.5) (3.5)3 4(3.5) (0.5) (0.5) MT : Mini Tip Chip breaker type : Rough / Finish / Semi Finish Holder : 95p, 1p, 117p, 118p VCGT Metric ISO code Inch I.C T R Hole EP EP EP13 EP51 PCD EP55 EP750 EP58 EP59 EP29 EP69 CVD ED501 ED502 MT Standard VCGT VCGT VCGT (0.5) (3.5)3 4(3.5)5 VCGT (0.5) MT : Mini Tip Holder : 95p, 1p, 117p, 118p 50

51 PCD / CVD RNGN NEGATIVE RNGN Metric ISO code Inch I.C T R Hole EP EP EP13 EP51 EP55 PCD EP750 EP58 EP59 EP29 EP69 Standard RCGW POSITIVE 7 _ hole RNGN RNGN Turning RCGW Metric ISO code Inch I.C T R Hole EP EP EP13 EP51 EP55 PCD EP750 EP58 EP59 EP29 EP69 Standard RCGW 0600 RCGW T0 T RPGW POSITIVE 11 _ hole Holder : 90p RPGW Metric ISO code Inch I.C T R Hole EP EP EP13 EP51 EP55 PCD EP750 EP58 EP59 EP29 EP69 Standard RPGW T0 T0 RPGW

52 Turning_ PCBN Insert tip types Standard Mini tip Mini 2tips Mini 4tips Vertical tip Solid

53 PCBN CNGA NEGATIVE _ hole Carbide backed Solid tip CNGA Metric ISO code Inch I.C T R Hole EB28X (S) EB570 (S) EB0 EB560 (S) EB0 PCBN EB550 (S) EB190 EB170 EB73 EB54X EB51 EB7 EB2 EB0X MT Standard 4MT 2MT 4VT solid CNGA CNGA CNGA CNGA CNGA CNGA CNGA CNGA CNGA CNGA 43(0.5) (0.5) (0.5) (0.5) (0.5) Turning MT : Mini Tip 2MT : Mini 2Tips 4MT : Mini 4Tips 4VT : Vertical 4Tips Holder : 75p, 79p, 82p, 83p, 8p, 119p CNGN NEGATIVE Carbide backed Solid tip CNGN Metric ISO code Inch I.C T R Hole EB28X (S) EB570 (S) EB0 EB560 (S) EB0 PCBN EB550 (S) EB190 EB170 EB73 EB54X EB51 EB7 EB2 EB0X Standard CNGN 18 CNGN Solid CNGN Metric ISO code Inch I.C T R Hole EB00 EB50 EB0X HBN HBN-T HBN-W HBN-N PCBN Solid CNGN 18 CNGN

54 PCBN CCGW POSITIVE 7 _ hole Carbide backed Solid tip CCGW Metric ISO code Inch I.C T R Hole PCBN EB28X (S) EB570 (S) EB0 EB560 (S) EB0 EB550 (S) EB190 EB170 EB73 EB54X EB51 EB7 EB2 EB0X Turning 2MT MT Standard CCGW CCGW CCGW T2 09T4 09T T2 09T4 09T T2 09T4 09T CCGW CCGW CCGW 2(1.5)2 3(2.5)0.5 3(2.5)1 3(2.5) (1.5)0.5 2(1.5)1 2(1.5)2 3(2.5)0.5 3(2.5)1 3(2.5) (1.5)0.5 2(1.5)1 2(1.5)2 3(2.5)0.5 3(2.5)1 3(2.5) MT : Mini Tips 2MT : Mini 2Tips CPGW POSITIVE 11 _ hole Carbide backed Holder : 88p, 1p Solid tip CPGW Metric ISO code Inch I.C T R Hole PCBN EB28X (S) EB570 (S) EB0 EB560 (S) EB0 EB550 (S) EB190 EB170 EB73 EB54X EB51 EB7 EB2 EB0X 2MT MT Standard CPGW CPGW CPGW CPGW CPGW CPGW (1.5) (1.5) (1.5) (1.5) MT : Mini Tips 2MT : Mini 2Tips Holder : 1p 54

55 PCBN DNGA NEGATIVE _ hole Carbide backed Solid tip DNGA Metric ISO code Inch I.C T R Hole PCBN EB28X (S) EB570 (S) EB0 EB560 (S) EB0 EB550 (S) EB190 EB170 EB73 EB54X EB51 EB7 EB2 EB0X 4VT solid 4MT 2MT MT Standard DNGA DNGA DNGA DNGA DNGA DNGA DNGA DNGA DNGA DNGA Turning MT : Mini Tips 2MT : Mini 2Tips 4MT : Mini 4Tips 4VT : Vertical 4Tips Holder : 75p, 79p, 80p, 83p, 84p, 8p, 9p 55

56 PCBN DCGW POSITIVE 7 _ hole Carbide backed Solid tip DCGW Metric ISO code Inch I.C T R Hole PCBN EB28X (S) EB570 (S) EB0 EB560 (S) EB0 EB550 (S) EB190 EB170 EB73 EB54X EB51 EB7 EB2 EB0X Turning 2MT MT Standard DCGW DCGW DCGW 11T2 11T4 11T T2 11T4 11T T2 11T4 11T DCGW DCGW DCGW 3(2.5)0.5 3(2.5)1 3(2.5) (2.5)0.5 3(2.5)1 3(2.5) (2.5)0.5 3(2.5)1 3(2.5) MT : Mini Tips 2MT : Mini 2Tips Holder : 89p, 113p, 114p SNGA NEGATIVE _ hole Carbide backed Solid tip SNGA Metric ISO code Inch I.C T R Hole PCBN EB28X (S) EB570 (S) EB0 EB560 (S) EB0 EB550 (S) EB190 EB170 EB73 EB54X EB51 EB7 EB2 EB0X 8VT solid 4MT 2MT MT Standard SNGA SNGA SNGA SNGA SNGA SNGA SNGA SNGA SNGA SNGA MT : Mini Tips 2MT : Mini 2Tips 4MT : Mini 4Tips 8VT : Vertical 8Tips Holder : 76p, 77p, 80p, 81p, 84p, 85p, 9p,119p 56

57 PCBN SNGN NEGATIVE Carbide backed Solid tip SNGN Metric ISO code Inch I.C T R Hole EB28X (S) EB570 (S) EB0 EB560 (S) EB0 PCBN EB550 (S) EB190 EB170 EB73 EB54X EB51 EB7 EB2 EB0X Solid 8VT solid 4MT 2MT MT Standard SNGN SNGN SNGN SNGN SNGN SNGN SNGN SNGN SNGN SNGN MT : Mini Tips 2MT : Mini 2Tips 4MT : Mini 4Tips 8VT : Vertical 8Tips SNGN Metric ISO code Inch SNGN SNGN I.C T R Hole EB00 EB50 EB0X HBN HBN-T HBN-W HBN-N PCBN Solid Turning 57

58 PCBN SPGN POSITIVE 11 Carbide backed Solid tip SPGN Metric ISO code Inch I.C T R Hole EB28X (S) EB570 (S) EB0 EB560 (S) EB0 PCBN EB550 (S) EB190 EB170 EB73 EB54X EB51 EB7 EB2 EB0X Turning Full face 4MT 2MT MT Standard SPGN SPGN SPGN SPGN SPGN SPGN SPGN SPGN SPGN SPGN MT : Mini Tips 2MT : Mini 2Tips 4MT : Mini 4Tips TBGN POSITIVE 5 Carbide backed TBGN Metric ISO code Inch I.C T R Hole EB28X EB570 EB0 EB560 EB0 PCBN EB550 EB190 EB170 EB73 EB51 EB7 EB2 Full face TBGN 0602 TBGN(1.2) (1.2)11 (1.2) 1.5(1.5) (1.5)1 1.5(1.5)2 1.5(1.5)

59 PCBN 59

60 PCBN TNGA NEGATIVE _ hole Carbide backed Solid tip TNGA Metric ISO code Inch I.C T R Hole EB28X (S) EB570 (S) EB0 EB560 (S) EB0 PCBN EB550 (S) EB190 EB170 EB73 EB54X EB51 EB7 EB2 EB0X Turning 6VT Solid 3MT MT Standard TNGA TNGA TNGA TNGA TNGA TNGA TNGA TNGA MT : Mini Tips 3MT : Mini 3Tips 6VT : Vertical 6Tips Holder : 77p, 81p, 85p, 86p, 1p, 111p TNGN NEGATIVE Carbide backed Solid tip TNGN Metric ISO code Inch I.C T R Hole EB28X (S) EB570 (S) EB0 EB560 (S) EB0 PCBN EB550 (S) EB190 EB170 EB73 EB54X EB51 EB7 EB2 EB0X Solid 6VT Solid 3MT MT Standard TNGN TNGN TNGN TNGN TNGN TNGN TNGN TNGN MT : Mini Tips 3MT : Mini 3Tips 6VT : Vertical 6Tips TNGN Metric ISO code Inch TNGN TNGN I.C T R Hole EB00 EB50 EB0X HBN HBN-T HBN-W HBN-N PCBN Solid 60

61 PCBN TCGW POSITIVE 7 _ hole Carbide backed Solid tip TCGW Metric ISO code Inch I.C T R Hole EB28X (S) EB570 (S) EB0 EB560 (S) EB0 PCBN EB550 (S) EB190 EB170 EB73 EB54X EB51 EB7 EB2 EB0X 3MT MT Standard TCGW TCGW TCGW T2 T4 T T2 T4 T T2 T4 T8 TCGW TCGW TCGW 3(2.5)0.5 3(2.5)1 3(2.5)2 2(1.5)0.5 2(1.5)1 2(1.5)0.5 2(1.5)1 2(1.5)2 3(2.5)0.5 3(2.5)1 3(2.5)2 2(1.5)0.5 2(1.5)1 2(1.5)0.5 2(1.5)1 2(1.5)2 3(2.5)0.5 3(2.5)1 3(2.5) Turning MT : Mini Tips 3MT : Mini 3Tips Holder : 92p, 93p, 1p TPGN POSITIVE 11 Carbide backed Solid tip TPGN Metric ISO code Inch I.C T R Hole EB28X (S) EB570 (S) EB0 EB560 (S) EB0 PCBN EB550 (S) EB190 EB170 EB73 EB54X EB51 EB7 EB2 EB0X 3MT MT Standard TPGN TPGN TPGN TPGN TPGN TPGN MT : Mini Tips 3MT : Mini 3Tips 61

62 PCBN TPGW POSITIVE 11 _ hole Carbide backed Solid tip TPGW Metric ISO code Inch I.C T R Hole EB28X (S) EB570 (S) EB0 EB560 (S) EB0 PCBN EB550 (S) EB190 EB170 EB73 EB54X EB51 EB7 EB2 EB0X Turning 3MT MT Standard TPGW TPGW TPGW TPGW (0.5) TPGW TPGW 1.5(1.5) (1.5)1 1.5) )1 21(0.5) (0.5) (0.5) (1.5) (1.5)1 1.5) )1 21(0.5) (0.5) (0.5) MT : Mini Tips 3MT : Mini 3Tips Holder : 1p 62

63 PCBN VNGA NEGATIVE _ hole Carbide backed Solid tip VNGA Metric ISO code Inch I.C T R Hole EB28X (S) EB570 (S) EB0 EB560 (S) EB0 PCBN EB550 (S) EB190 EB170 EB73 EB54X EB51 EB7 EB2 EB0X 4VT solid 2MT MT Standard VNGA VNGA VNGA VNGA VNGA VNGA VNGA VNGA 33(0.5) (0.5) (0.5) (0.5) Turning MT : Mini Tips 2MT : Mini 2Tips 4VT : Vertical 4Tips Holder : 78p, 87p, 111p VBGW POSITIVE 5 _ hole Carbide backed Solid tip VBGW Metric ISO code Inch I.C T R Hole EB28X (S) EB570 (S) EB0 EB560 (S) EB0 PCBN EB550 (S) EB190 EB170 EB73 EB54X EB51 EB7 EB2 EB0X 2MT MT Standard VBGW VBGW VBGW VBGW 22(0.5) (0.5) VBGW 22(0.5) (0.5) VBGW 22(0.5) (0.5) MT : Mini Tips 2MT : Mini 2Tips Holder : 93p, 94p, 117p 63

64 PCBN VCGW POSITIVE 7 _ hole Carbide backed Solid tip VCGW Metric ISO code Inch I.C T R Hole EB28X (S) EB570 (S) EB0 EB560 (S) EB0 PCBN EB550 (S) EB190 EB170 EB73 EB54X EB51 EB7 EB2 EB0X Turning 2MT MT Standard VCGW VCGW VCGW VCGW 22(0.5) (0.5) VCGW 22(0.5) (0.5) VCGW 22(0.5) (0.5) MT : Mini Tips 2MT : Mini 2Tips Holder : 95p, 1p, 117p, 118p RNGN NEGATIVE Carbide backed RNGN Metric ISO code Inch I.C T R EB28X EB570 EB550 EB190 PCBN EB73 EB51 EB7 EB1 EB2 RNGN RNGN Solid Shape ISO code PCBN Metric Inch I.C T R EB28S EB57S EB55S EB54X EB50 EB00 EB0X HBN HBN-T HBN-R HBN-N HBN-W RNGN RNGN

65 PCBN RCGX POSITIVE 7 Carbide backed RCGX Metric ISO code Inch I.C t T EB51 EB71 EB71X PCBN RCGX RCGX 2 3 3(-) 4 4(-) (-) Turning Solid RCGX Metric ISO code Inch I.C t T HBN-R HBN-N PCBN RCGX RCGX 2 3 3(-) 4 4(-) (-)

66 MEMO Turning 66

67 Turning_ Holder How to combine the holder D Double clamping M Multi locking P Lever locking S Screw clamping

68 Designation system D S K D Turning Clamp type Insert shape Tool style Clearance angle Symbol Shape C Double clamping D Symbol N Angle 0 E A B 3 5 Multi locking L R C P D E 7 11 S F Lever locking T V Screw clamping W 68

69 R 1 Cutting direction Tool height Tool width Turning I.C size (mm) W (mm) Cutting edge length I.C size (mm)

70 Turning/ Holder Tool Holder Clamping Type Double clamping Turning Screw Insert Screw Clamp Spring Shim Lever locking Insert Shim pin Shim Lever Screw 70

71 Turning/ Holder Multi locking Insert Clamp Screw Turning Shim pin Shim Screw clamping Screw Insert 71

72 Turning/ Holder Application Of Holders Edge/ angle 75 SN type 75 SC type 90 TN type 90 TC type 95 CN type 95 WN type Turning Touring D type DTFN : 77p DCLN : 75p DWLN : 78p P type PTFN : 81p PCLN : 79p PWLN : 82p M type MSKN : 119p MTFN : 86p MCCN : 83p MWLN : 88p S type SSKC : 91p STFC : 92p Edge/ angle 90 WC type 7.5 SC type VN type RC type RC type 45 SN type Touring D type P type DSDNN : 76p PSDNN : 80p M type MDQN : 83p MVQN : 87p S type SRCG : 90p SRDCN : 90p 72

73 Turning/ Holder Edge/ angle 60 TC type 75 SN type 75 SC type 93 TN type 90 TN type 90 TC type Touring Turning D type P type DSBN : 76p PSBN : 80p DTGN : 77p PTGN : 82p M type MSRN : 85p MTJN : 86p S type STTC : 93p SSBC : 91p STGC : 93p Edge/ angle 45 SN type 75 SN type 93 DN type 93 VN type 62.5 DN type 72.5 VN type Touring D type DSSN : 77p DSKN : 76p DDJN : 75p DVJN : 78p DVVNN : 78p P type PSSN : 81p PDJN : 79p PDMN : 80p M type MSSN : 85p MSKN : 84p MDJN : 84p MVJN : 87p MDNNN : 61p MVVNN : 87p S type 73

74 Turning/ Holder Turning 74

75 Turning/ Holder DCLN R / L Double Clamping + CN Insert Clamp Clamp Screw Shim Shim Screw Spring Wrench CN 14 EH-DCLN R/L H W L S h DCL4 DCS0518 DSC44 DSCR04 DSPR0714 WP Turning DDJN R / L Double Clamping + DN Insert Clamp Clamp Screw Shim Shim Screw Spring Wrench H W L S h DN 14 DN 06 DN 04 EH-DDJN R/L EH-DDJN R/L EH-DDJN R/L DCL3 DCS04 DSD DSCR07 DSPR05 WP DCL4 DCS0518 DSD43 DSCR04 DSPR0714 WP DCL4 DCS0518 DSD44 DSCR04 DSPR0714 WP 75

76 Turning/ Holder DSBN R / L Double Clamping + SN Insert Clamp Clamp Screw Shim Shim Screw Spring Wrench Turning SN 0903 SN 14 EH-DSBN R/L EH-DSBN R/L H W L S h DCL3 DCS04 DSS DSCR07 DSPR05 WP DCL4 DCS0518 DSS44 DSCR04 DSPR0714 WP DSDNN Double Clamping + SN Insert Clamp Clamp Screw Shim Shim Screw Spring Wrench H W L S h SN 0903 SN 14 EH-DSDNN EH-DSDNN DCL3 DCS04 DSS DSCR07 DSPR05 WP DCL4 DCS0518 DSS44 DSCR04 DSPR0714 WP DSKN R / L Double Clamping + SN Insert Clamp Clamp Screw Shim Shim Screw Spring Wrench H W L S h SN 0903 SN 14 EH-DSKN R/L EH-DSKN R/L DCL3 DCS04 DSS DSCR07 DSPR05 WP DCL4 DCS0518 DSS44 DSCR04 DSPR0714 WP 76

77 Turning/ Holder DSSN R / L Double Clamping + SN Insert Clamp Clamp Screw Shim Shim Screw Spring Wrench SN 0903 SN 14 H W L S h EH-DSSN R/L EH-DSSN R/L DCL3 DCS04 DSS DSCR07 DSPR05 WP DCL4 DCS0518 DSS44 DSCR04 DSPR0714 WP Turning DTFN R / L Double Clamping + TN Insert Clamp Clamp Screw Shim Shim Screw Spring Wrench H W L S h TN 04 TN 24 EH-DTFN R/L EH-DTFN R/L DCL3 DCS04 DST DSCR07 DSPR05 WP DCL4 DCS0518 DST44 DSCR04 DSPR0714 WP DTGN R / L Double Clamping + TN Insert Clamp Clamp Screw Shim Shim Screw Spring Wrench H W L S h TN 04 TN 24 EH-DTGN R/L EH-DTGN R/L DCL3 DCS04 DST DSCR07 DSPR05 WP DCL4 DCS0518 DST44 DSCR04 DSPR0714 WP 77

78 Turning/ Holder DVJN R / L Double Clamping + VN Insert Clamp Clamp Screw Shim Shim Screw Spring Wrench Turning VN 04 EH-DVJN R/L H W L S h DCL3 DCS0518 DSV DSCR DSPR0714 WP DVVNN Double Clamping + VN Insert Clamp Clamp Screw Shim Shim Screw Spring Wrench H W L S h VN 04 EH-DVVNN DSCR- DCL3 DCS0518 DSV DSPR0714 WP DWLN R / L Double Clamping + WN Insert Clamp Clamp Screw Shim Shim Screw Spring Wrench H W L S h WN 0604 WN 0804 EH-DWLN R/L EH-DWLN R/L DCL3 DCS04 DSW DSCR07 DSPR05 WP DCL4 DCS0518 DSW44 DSCR04 DSPR0714 WP 78

79 Turning/ Holder PCLN R / L Lever Locking + CN Insert Lever Screw Shim Shim Pin Wrench Shim pin punch CN 0903 CN 14 EH-PCLN R/L EH-PCLN R/L H W L S h LV3 LVSCR LVSC LVSP3 WL LVSPS3 LVSCR- LV LVSC42 LVSP4 WL LVSPS4 Turning PDJN R / L Lever Locking + DN Insert Lever Screw Shim Shim Pin Wrench Shim pin punch H W L S h DN 14 DN 06 DN 04 EH-PDJN R/L EH-PDJN R/L EH-PDJN R/L LV3 LVSCR LVSD317 LVSP3 WL LVSPS3 LV4B LVSCR LVSD42 LVSP4 WL LVSPS4 LV4 LVSCR LVSD42 LVSP4 WL LVSPS4 79

80 Turning/ Holder PDNN R / L Lever Locking + DN Insert Lever Screw Shim Shim Pin Wrench Shim pin punch Turning DN 06 DN 04 EH-PDNN R/L EH-PDNN R/L H W L S h LV4B LV4 LVSCR LVSD42 LVSP4 WL LVSPS4 LVSCR LVSD42 LVSP4 WL LVSPS4 PSBN R / L Lever Locking + SN Insert Lever Screw Shim Shim Pin Wrench Shim pin punch H W L S h SN 0903 SN 14 EH-PSBN R/L EH-PSBN R/L LV3 LV4 LVSCR LVSCR LVSS LVSP3 WL LVSPS3 LVSS42 LVSP4 WL LVSPS4 PSDNN Lever Locking + SN Insert Lever Screw Shim Shim Pin Wrench Shim pin punch H W L S h SN 0903 SN 14 EH-PSDNN LV3 LVSCR0617 LVSS LVSP3 WL LVSPS3 EH-PSDNN LV4 LVSCR LVSS42 LVSP4 WL LVSPS4 80

81 Turning/ Holder PSSN R / L Lever Locking + SN Insert Lever Screw Shim Shim Pin Wrench Shim pin punch SN 0903 SN 14 EH-PSSN R/L LV3 LVSCR0617 LVSS LVSP WL LVSPS3 EH-PSSN R/L H W L S h LV4 LVSCR- LVSS42 LVSP4 WL LVSPS Turning PTFN R / L Lever Locking + TN Insert Lever Screw Shim Shim Pin Wrench Shim pin punch H W L S h TN 04 TN 24 EH-PTFN R/L EH-PTFN R/L LVSCR- LV LVST317 LVSP3 WL LVSPS3 LV4 LVSCR LVST42 LVSP4 WL LVSPS4 PTTN R / L Lever Locking + TN Insert Lever Screw Shim Shim Pin Wrench Shim pin punch H W L S h TN 04 TN 24 EH-PTTN R/L EH-PTTN R/L LV3 LV4 LVSCR LVSCR LVST317 LVSP3 WL LVSPS3 LVST42 LVSP4 WL LVSPS4 81

82 Turning/ Holder PTGN R / L Lever Locking + TN Insert Lever Screw Shim Shim Pin Wrench Shim pin punch Turning TN 13 TN 04 TN 24 EH-PTGN R/L EH-PTGN R/L EH-PTGN R/L H W L S h LV2 LV3 LVSCR- 0509B LVSCR WL - LVST317 LVSP3 WL LVSPS3 LVSCR- LV LVST42 LVSP4 WL LVSPS4 PWLN R / L Lever Locking + WN Insert Lever Screw Shim Shim Pin Wrench Shim pin punch H W L S h WN 0604 WN 0804 EH-PWLN R/L EH-PWLN R/L LV3 LV4 LVSCR- LVSW42 LVSP4 WL LVSPS LVSCR LVSW- 317 LVSP3 WL LVSPS3 MCMNN Multi Locking + CN Insert Clamp Clamp Screw Shim Shim Pin Wrench H W L S h CN 14 EH-MCMNN MCSCR- MCL6N 1/4- MSC43 MSP4D W31.8L W23.8L 82

83 Turning/ Holder MCLN R / L Multi Locking + CN Insert Clamp Clamp Screw Shim Shim Pin Wrench CN 0903 CN 14 EH-MCLN R/L EH-MCLN R/L H W L S h MCL7N MCSCR MSC MSP3DS MCSCR- MCL6N 1/4- MSC43 MSP4D W23.8L W19.8L W31.8L W23.8L Turning MDNNN Multi Locking + DN Insert Clamp Clamp Screw Shim Shim Pin Wrench H W L S h DN 04 EH-MDNNN MCSCR- MCL8N 5/- MSD43 MSP4D W39.7L W23.8L DN 06 EH-MDNNN MCSCR- MCL8N 5/- MSD43 MSP4DL W39.7L W23.8L MDQN R / L Multi Locking + DN Insert Clamp Clamp Screw Shim Shim Pin Wrench H W L S h DN 04 DN 06 EH-MDQN R/L EH-MDQN R/L MCL6N MCSCR- 1/4- MSD43 MSP4D MCL6N MCSCR- 1/4- MSD43 MSP4DL W31.8L W23.8L W31.8L W23.8L 83

84 Turning/ Holder MDJN R / L Multi Locking + DN Insert Clamp Clamp Screw Shim Shim Pin Wrench Turning DN 14 DN 04 DN 06 EH-MDJN R/L EH-MDJN R/L EH-MDJN R/L H W L S h MCL6N MCSCR- 1/4-19 MSD MSP3D MCSCR- MCL6N 1/4- MSD43 MSP4D MCL6N MCSCR- MSD43 MSP4DL 1/4- W31.8L W19.8L W31.8L W23.8L W31.8L W23.8L MSBN R / L Multi Locking + SN Insert Clamp Clamp Screw Shim Shim Pin Wrench H W L S h SN 14 EH-MSBN R/L MCL8N1 MCSCR- 5/- MSS43 MSP4D W39.7L W23.8L MSKN R / L Multi Locking + SN Insert Clamp Clamp Screw Shim Shim Pin Wrench H W L S h SN 0903 SN 14 EH-MSKN R/L EH-MSKN R/L MCL7N MCSCR MSS MSP3DS MCL8N1 MCSCR- 5/- MSS43 MSP4D W19.8L W23.8L W39.7L W23.8L 84

85 Turning/ Holder MSRN R / L Multi Locking + SN Insert Clamp Clamp Screw Shim Shim Pin Wrench SN 0903 SN 14 EH-MSRN R/L EH-MSRN R/L - - H W L S h MCL7N MCSCR MSS MSP3DS MCL8N1 MCSCR- 5/- MSS43 MSP4D W19.8L W23.8L W39.7L W23.8L Turning MSSN R / L Multi Locking + SN Insert Clamp Clamp Screw Shim Shim Pin Wrench H W L S h SN 0903 SN 14 EH-MSSN R/L EH-MSSN R/L MCL7N MCL8N1 MCSCR MSS MSP3DS MCSCR- 5/- MSS43 MSP4D W19.8L W23.8L W39.7L W23.8L MTENN Multi Locking + TN Insert Clamp Clamp Screw Shim Shim Pin Wrench H W L S h TN 04 TN 24 EH-MTENN EH-MTENN MCL7N MCSCR MST MSP3D MCL8N1 MCSCR- 5/- MST43 MSP4D W23.8L W19.8L W39.7L W23.8L 85

86 Turning/ Holder MTFN R / L Multi Locking + TN Insert Clamp Clamp Screw Shim Shim Pin Wrench Turning TN 04 TN 24 EH-MTFN R/L EH-MTFN R/L H W L S h MCL7N MCSCR MST MSP3D MCL8N1 MCSCR- 5/- MST43 MSP4D W23.8L W19.8L W39.7L W23.8L MTGN R / L Multi Locking + TN Insert Clamp Clamp Screw Shim Shim Pin Wrench H W L S h TN 04 TN 24 EH-MTGN R/L EH-MTGN R/L MCL7N MCSCR MST MSP3D MCSCR- MCL8N1 5/- MST43 MSP4D W23.8L W19.8L W39.7L W23.8L MTJN R / L Multi Locking + TN Insert Clamp Clamp Screw Shim Shim Pin Wrench H W L S h TN 04 TN 24 EH-MTJN R/L - - EH-MTJN R/L MCL7N MCSCR MST MSP3D MCL8N1 MCSCR- 5/- MST43 MSP4D W23.8L W19.8L W39.7L W23.8L 86

87 Turning/ Holder MVJN R / L Multi Locking + VN Insert Clamp Clamp Screw Shim Shim Pin Wrench VN 04 EH-MVJN R/L H W L S h MCL8N1 MCSCR- 5/- MSV MSP3D W39.7L W23.8L Turning MVQN R / L Multi Locking + VN Insert Clamp Clamp Screw Shim Shim Pin Wrench H W L S h VN 04 EH-MVQN R/L MCL8N2 MSV MSP3D W39.7L W19.8L MVVNN Multi Locking + VN Insert Clamp Clamp Screw Shim Shim Pin Wrench H W L S h VN 04 EH-MVVNN MCL8N2 MSV MSP3D W39.7L W19.8L 87

88 Turning/ Holder MWLN R / L Multi Locking + WN Insert Clamp Clamp Screw Shim Shim Pin Wrench Turning WN 0604 WN 0804 EH-MWLN R/L EH-MWLN R/L H W L S h MCL7N MCSCR MSW MSP3D MCL8N MCSCR- 1/4-21 MSW43 MSP4D W23.8L W19.8L HW31.8L HW23.8L SCAC R / L Screw On + CC Insert Screw Shim Shim Screw Wrench H W L S h CC 0602 CC 09T3 EH-SCAC R/L SCR065 SCR TW07P TWP SCLC R / L Screw On + CC Insert Screw Shim Shim Screw Wrench H W L S h CC 0602 CC 09T3 CC 14 EH-SCLC R/L EH-SCLC R/L EH-SCLC R/L SCR TW07P SCR TWP SCR0411F SSC42 SSCR06 TWP WL 88

89 Turning/ Holder SDAC R / L Screw On + DC Insert Screw Shim Shim Screw Wrench DC 0702 DC 11T3 H W L S h EH-SDAC R/L SCR TW07P MCSCR- EH-SDAC R/L SCR /-- - TWP SCR035 SSD SSCR0509 TWP,W35L Turning SDJC R / L Screw On + DC MCSCR Insert Screw Shim Shim Screw Wrench H W L S h DC 0702 DC 11T3 EH-SDJC R/L EH-SDJC R/L MCSCR- 5/- SCR TW07P SCR035 SSD SSCR0509 TWP,W35L SDNCN Screw On + DC Insert Screw MCSCR Shim Shim Screw Wrench H W L S h MCSCR- 1/4-21 DC 0702 DC 11T3 DC 11T3 EH-SDNCN SCR TW07P EH-SDNCN SCR TWP EH-SDNCN SCR035 SSD SSCR0509 TWP W35L 89

90 Turning/ Holder SRDCN Screw On + RCGT Insert Screw Shim Shim Screw Wrench Turning RCGT 0602M0 RCGT 0803M0 RCGT 03M0 RCGT 14M0 EH-SRDCN EH-SRDCN EH-SRDCN EH-SRDCN - - H W L S h SCR TW07P SCR TW09P SCR03511A SSR SSCR0509 TWP,W35L SCR035 SSR SSCR0509 TWP,W35L SRGC R / L Screw On + RCGT Insert Screw Shim Shim Screw Wrench H W L S h RCGT 0602M0 RCGT 0803M0 RCGT 03M0 RCGT 14M0 EH-SRGC R/L EH-SRGC R/L EH-SRGC R/L EH-SRGC R/L SCR TW07P SCR TW09P SCR03511A SSR SSCR0509 TWP,W35L SCR035 SSR SSCR0509 TWP,W35L 90

91 Turning/ Holder SSBC R / L Screw On + SC Insert Screw Shim Shim Screw Wrench SC 09T3 SC 14 EH-SSBC R/L H W L S h SCR03508 SCR035 - SSS - SSCR0509 TWP TWP,W35L EH-SSBC R/L SCR0411F SSS42 SSCR06 TWP,W35L Turning SSDCN Screw On + SC Insert Screw Shim Shim Screw Wrench H W L S h SC 09T3 EH-SSDCN SCR03508 SCR035 - SSS - SSCR0509 TWP TWP,W35L SSKC R / L Screw On + SC Insert Screw Shim Shim Screw Wrench H W L S h SC 09T3 EH-SSKC R/L SCR035 SSS SSCR0509 TWP,W35L 91

92 Turning/ Holder SSSC R / L Screw On + SC Insert Screw Shim Shim Screw Wrench Turning SC 09T3 SC 14 EH-SSSC R/L H W L S h SCR035 SCR0411F SSS SSS42 SSCR0509 SSCR06 TWP,W35L TWP,WL STAC R / L Screw On + TC Insert Screw Shim Shim Screw Wrench H W L S h TC 0902 TC EH-STAC R/L SCR026 SCR TW06P TW07P STFC R / L Screw On + TC Insert Screw Shim Shim Screw Wrench H W L S h TC 0902 TC EH-STFC R/L SCR TW06P EH-STFC R/L TC T3 EH-STFC R/L SCR035 SST SSCR0509 TWP,W35L SCR W07P 92

93 Turning/ Holder STGC R / L Screw On + TC Insert Screw Shim Shim Screw Wrench TC 0902 TC TC T3 EH-STGC R/L EH-STGC R/L EH-STGC R/L - - H W L S h SCR TW06P SCR TW07P SCR035 SST SSCR0509 TWP,W35L Turning STTC R / L Screw On + TC Insert Screw Shim Shim Screw Wrench H W L S h TC TC T3 EH-STTC R/L SCR TW07P EH-STTC R/L SCR035 SST SSCR0509 TWP,W35L SVAB R / L Screw On + VB Insert Screw Shim Shim Screw Wrench H W L S h VB 04 EH-SVAB R/L SCR035 SSV SSCR0509 TWP,W35L 93

94 Turning/ Holder SVHB R / L Screw On + VB Insert Screw Shim Shim Screw Wrench Turning VB 04 EH-SVHB R/L - - H W L S h SCR035 SSV SSCR0509 TWP,W35L SVJB R / L Screw On + VB Insert Screw Shim Shim Screw Wrench H W L S h VB VB 04 EH-SVJB R/L EH-SVJB R/L SCR TW07P SCR035 SSV SSCR0509 TWP W35L SVVBN Screw On + VB Insert Screw Shim Shim Screw Wrench H W L S h VB VB 04 EH-SVVBN EH-SVVBN SCR TW07P SCR035 SSV SSCR0509 TWP W35L 94

95 Turning/ Holder SVVCN Screw On + VC Insert Screw Shim Shim Screw Wrench VC 13 VC 13 VC 04 EH-SVVCN EH-SVVCN EH-SVVCN H W L S h SCR TW07P SCR TW09P SCR035 SSV SSCR0509 TWP,W35L Turning 95

96 Boring

97 Boring The EHWA boring tools provide precise holemaking process. These trustful tools are available in both steel and carbide bodies and are ideal for a various range of applications including precision micro boring. 97

98 Boring BS type PCD/PCBN PCD PCBN R V1 V2 L D Dm EP EP55 EB190 EB51 Boring BSR BS type PCD/PCBN PCD PCBN R V1 V2 L D Dm EP EP55 EB190 EB51 BSL d L H D SLV

99 Boring BR type PCD/PCBN PCD PCBN R V1 V2 L D EP EP55 EB190 EB51 BRC Boring BR type PCD/PCBN PCD PCBN R V1 E L D T EP EP55 EB190 EB51 BRR BR type PCD/PCBN PCD PCBN R V1 E L D T EP EP55 EB190 EB51 BRL

100 MEMO Boring 0

101 Boring_ Holder How to combine the holder D Double clamping M Multi locking P Lever locking S Screw clamping

102 Boring/ Holder E R M Shank material Insert diameter Tool length Clamp type Boring A E C S STEEL SHANK+OIL HOLE TC SHANK+OIL HOLE TC SHANK STEEL SHANK Symbol (L) H J K M Length (mm) Double clamping X SPECIAL N 0 Q 180 R S 0 0 Multi locking T 0 U 350 V 0 W Y Lever locking Screw clamping 2

103 Boring/ Holder S K D R 1 Insert shape Tool style Clearance angle Cutting direction Symbol C D K S T V Shape L U Q F K Z Symbol N B C P Angle R L Boring W J W 1 Cutting edge length C D K S T V W 3

104 Boring/ Holder Tool Holder Clamping Type Double clamping Screw Boring Screw Insert Shim Clamp Spring Multi locking Insert Shim pin Shim Clamp Screw 4

105 Boring/ Holder Lever locking Insert Lever Boring Screw Screw clamping Screw Insert 5

106 Boring/ Holder Application Of Holder Lever lock system Cutting shape Boring Designation Approach angle PCLNR/L 95 PDSNR/L 62.5 PDUNR/L 93 PSKNR/L 75 PTFNR/L 90 PWLNR/L 95 Page Copying Facing Back truning Turning Multi lock system Cutting shape Designation MTFNR/L MVUNR/L MWLNR/L MCLNR/L MDUNR/L MSKNR/L Approach angle Page Copying Facing Back truning Turning 6

107 Cutting shape Cutting shape Designation Approach angle Page Copying Facing Back truning Turning Designation Approach angle Page Copying Facing Back truning Turning SCLCR/L 95 1 STFPR/L 90 1 SDUCR/L SVQBR/L SCLPR/L 95 1 STWPR/L SDZCR/L SVQCR/L SSKPR/L 75 1 SVUCR/L SDQCR/L SVJCR/L SSKCR/L SVUBR/L STFCR/L 90 1 SWLCR/L Boring/ Holder Boring Screw on system

108 Boring/ Holder PCLN R / L Lever Locking + CN Insert Lever Screw Shim Shim Pin Shim pin punch Wrench D d H L S Boring CN 0903 CN 14 CN 14 EH-SR-PCLN R/L-09 EH-SS-PCLN R/L-09 EH-SR-PCLN R/L-09 EH-SR-PCLN R/L- EH-SS-PCLN R/L- EH-ST-PCLN R/L- EH-S50U-PCLN R/L- PDSN R / L LV3C LVSCR0509B WL LV4A LVSCR0613A WL LV4 LVSCR0821 LVSC42B LVSP4 LVSP4 WL Lever Locking + DN Insert Lever Screw Shim Shim Pin Shim pin punch Wrench D d H L S DN 06 DN 04 DN 06 DN 04 EH-SS-PDSN R/L- EH-ST-PDSN R/L- EH-SS-PDSN R/L--3 EH-ST-PDSN R/L--3 EH-AS-PDSN R/L- EH-AS-PDSN R/L LV4B LVSCR0821 LVSD42 LVSP4 LVSP4 WL LV4 LVSCR0821 LVSD42 LVSP4 LVSP4 WL LV4B LV4 LVSCR0821 LVSCR0821 LVSD42 LVSD42 LVSP4 LVSP4 LVSP4 LVSP4 WL WL 8

109 Boring/ Holder PDUN R / L Lever Locking + DN Insert Lever Screw Shim Shim Pin Shim pin punch Wrench D d H L S DN 14 DN 06 DN 04 DN 06 DN 04 EH-SS-PDUN R/L-11 EH-SR-PDUN R/L-11 EH-SS-PDUN R/L-11 EH-SS-PDUN R/L- EH-ST-PDUN R/L- EH-S50U-PDUN R/L- EH-SS-PDUN R/L--3 EH-ST-PDUN R/L--3 EH-AS-PDUN R/L- EH-AS-PDUN R/L LV3D LVSCR05B WL LV3 LVSCR0617 LVSD317 LVSP3 LVSP3 WL LV4B LVSCR0821 LVSD42 LVSP4 LVSP4 WL LV4 LVSCR0821 LVSD42 LVSP4 LVSP4 WL LV4B LV4 LVSCR0821 LVSCR0821 LVSD42 LVSD42 LVSP4 LVSP4 LVSP4 LVSP4 WL WL Boring PSKN R / L Lever Locking + SN Insert Lever Screw Shim Shim Pin Shim pin punch Wrench D d H L S SN 14 SN 14 SN 14 EH-SR-PSKN R/L- EH-SS-PSKN R/L- EH-ST-PSKN R/L- EH-AR-PSKN R/L- EH-AS-PSKN R/L LV4A LVSCR0613A WL LV4 LVSCR0821 LVSS42B LVSP4 LVSP4 WL LV4A LV4 LVSCR0613A LVSCR LVSS42B LVSP4 LVSP4 - LVSP4 WL WL 9

110 Boring/ Holder PTFN R / L Lever Locking + TN Insert Lever Screw Shim Shim Pin Shim pin punch Wrench D d H L S Boring TN 13 TN 04 EH-SR-PTFN R/L-11 EH-SS-PTFN R/L-11 EH-SR-PTFN R/L-11 EH-SR-PTFN R/L- EH-SS-PTFN R/L- EH-ST-PTFN R/L- EH-AR-PTFN R/L- EH-AS-PTFN R/L LV2 LVSCR0509B WL LV3B LVSCR05B WL LV3 LVSCR0617 LVST317B LVSP3 LVSP3 WL PWLN R / L Lever Locking + WN Insert Lever Screw Shim Shim Pin Shim pin punch Wrench D d H L S WN 0604 WN 0804 EH-SS-PWLN R/L-06 EH-SR-PWLN R/L-06 EH-SS-PWLN R/L-06 EH-SR-PWLN R/L-08 EH-SS-PWLN R/L LV3B LVSCR05B WL LV3B LVSCR0613B LVSW317 LVSP3 LVSP3 WL LV4A LV4 LVSCR0613A LVSCR LVSW42 - LVSP4 - LVSP3 WL WL 1

111 Boring/ Holder MTFN R / L Multi Locking + TN Insert Clamp Clamp Screw Shim Shim Pin Wrench D d H L S TN 04 EH-SR-MTFN R/L- EH-SS-MTFN R/L- EH-ST-MTFN R/L- EH-AR-MTFN R/L- EH-AS-MTFN R/L MCL7N1 MCSCR MSP3D3 MSTD - MSTD MSP3D MSP3D3 MSP3D W23.8L W19.8L W23.8L W19.8L MVUN R / L Multi Locking Boring + VN Insert Clamp Clamp Screw Shim Shim Pin Wrench D d H L S VN 04 EH-SS-MVUN R/L- EH-ST-MVUN R/L- EH-AS-MVUN R/L- EH-AT-MVUN R/L MCL8N2 MCSCR5/-28 MSV MSP3D W39.7L W19.8L MWLN R / L Multi Locking + WN Insert Clamp Clamp Screw Shim Shim Pin Wrench D d H L S WN 0604 WN 0804 EH-SR-MWLN R/L-06 EH-SS-MWLN R/L-06 EH-ST-MWLN R/L-06 EH-SR-MWLN R/L-08 EH-SS-MWLN R/L-08 EH-ST-MWLN R/L MCL7N MCL6N MCSCR/-19 MCSCR1/ MSP3D3 MSW MSP3D - MSP4DS MSW43 MSP4D W23.8L W19.8L W31.8L W23.8L 111

112 Boring/ Holder SCLC R / L Screw On + CC Insert Screw Shim Shim Screw Wrench D d H L S Boring CC 0602 CC 09T3 CC 14 CC 0602 CC 09T3 CC 14 EH-S08K SCLC R/L 06 EH-SK SCLC R/L 06 EH-SM SCLC R/L 06 EH-SM SCLC R/L 06 EH-SR SCLC R/L 06 EH-SM SCLC R/L 09 EH-SR SCLC R/L 09 EH-SS SCLC R/L 09 EH-SR SCLC R/L 09 EH-SR SCLC R/L EH-SS SCLC R/L EH-ST SCLC R/L EH-A08F SCLC R/L 06 EH-AH SCLC R/L 06 EH-AK SCLC R/L 06 EH-AK SCLC R/L 09 EH-AM SCLC R/L 09 EH-AQ SCLC R/L 09 EH-AR SCLC R/L 09 EH-AR SCLC R/L EH-AS SCLC R/L SCR055 SCR065 SCR03508 SCR035 SCR0411F SCR055 SCR065 SCR03508 SCR035 SCR0411F SSC SSC SSCR SSCR06 TW07P TWP TWP WL TWP TW07P TWP TWP WL,TWP SCLP R / L Screw On + CP Insert Screw Wrench D d H L S CP 0802 CP 0903 CP 0802 CP 0903 EH-SM SCLP R/L 08 EH-SM SCLP R/L 08 EH-SN SCLP R/L 09 EH-SR SCLP R/L 09 EH-SN SCLP R/L 09 EH-SS SCLP R/L 09 EH-AH SCLP R/L 08 EH-AK SCLP R/L 08 EH-AM SCLP R/L 09 EH-AQ SCLP R/L SCR05 SCR07 SCR08 SCR05 SCR07 SCR08 TW09P TWP TW09P TWP 1

113 Boring/ Holder SDQC R / L Screw On + DC Insert Screw Wrench D d H L S DC 0702 DC 11T3 DC 0702 DC 11T3 EH-SM-SDQCR R/L-07 EH-SM-SDQCR R/L-07 EH-SR-SDQCR R/L-07 EH-SR-SDQCR R/L-11 EH-SS-SDQCR R/L-11 EH-SR-SDQCR R/L-11 EH-AH-SDQCR R/L-07 EH-AK-SDQCR R/L-07 EH-AM-SDQCR R/L-11 EH-AQ-SDQCR R/L-11 EH-AR-SDQCR R/L SCR055 SCR065 SCR03508 SCR035 SCR055 SCR065 SCR03508 SCR035 TW07P TWP TW07P TWP Boring SDUC R / L Screw On + DC Insert Screw Wrench D d H L S DC 0702 DC 11T3 DC 0702 DC 11T3 EH-SM-SDUCR R/L-07 EH-SM-SDUCR R/L-07 EH-SR-SDUCR R/L-07 EH-SR-SDUCR R/L-11 EH-SS-SDUCR R/L-11 EH-SR-SDUCR R/L-11 EH-SS-SDUCR R/L-11 EH-AH-SDUCR R/L-07 EH-AK-SDUCR R/L-07 EH-AM-SDUCR R/L-07 EH-AQ-SDUCR R/L-11 EH-AR-SDUCR R/L SCR055 SCR065 SCR03508 SCR035 SCR055 SCR065 SCR03508 SCR035 TW07P TWP TW07P TWP 113

114 Boring/ Holder SDZC R / L Screw On + DC Insert Screw Shim Shim Screw Wrench D d H L S Boring DC 0702 DC 11T3 EH-SR SDZC R/L 07 EH-SS SDZC R/L 07 EH-SR SDZC R/L 11 EH-SS SDZC R/L 11 EH-ST SDZC R/L 11 EH-AR SDZC R/L 11 EH-AS SDZC R/L 11 SSKC R / L SCR065 SCR035 SCR035 SCR035 SCR SSD - SSD - - SSCR SSCR0509 TW07P TWP TWP,W35L TWP TWP,W35L Screw On + SC Insert Screw Shim Shim Screw Wrench D d H L S SC 09T3 SC 14 SC 09T3 SC 14 EH-SM SSKC R/L 09 EH-SR SSKC R/L 09 EH-SS SSKC R/L 09 EH-SR SSKC R/L EH-SS SSKC R/L EH-AK SSKC R/L 09 EH-AM SSKC R/L 09 EH-AQ SSKC R/L 09 EH-AR SSKC R/L EH-AS SSKC R/L SCR03507 SCR03508 SCR0411F SCR03507 SCR03508 SCR0411F - - SSC42 SSCR SSC42 SSCR06 TWP TWP TWP,WL TWP TWP TWP,WL 114

115 Boring/ Holder SSKP R / L Screw On + SP Insert Screw Wrench D d H L S SP 0903 SP 0903 EH-SM SSKP R/L 09 EH-SN SSKP R/L 09 EH-SR SSKP R/L 09 EH-SN SSKP R/L 09 EH-SS SSKP R/L 09 EH-AK SSKP R/L 09 EH-AM SSKP R/L 09 EH-AQ SSKP R/L SCR07 SCR03508 SCR07 TW09P TW09P Boring STFC R / L Screw On + TC Insert Screw Shim Shim Screw Wrench D d H L S TC 0902 TC TC T3 TC T3 TC 0902 TC TC T3 EH-SM STFC R/L 09 EH-SM STFC R/L 09 EH-SM STFC R/L 11 EH-SR STFC R/L 11 EH-SS STFC R/L 11 EH-SS STFC R/L EH-SR STFC R/L EH-SS STFC R/L EH-ST STFC R/L EH-AM STFC R/L 09 EH-AK STFC R/L 09 EH-AK STFC R/L 11 EH-AM STFC R/L 11 EH-AQ STFC R/L 11 EH-AR STFC R/L EH-AS STFC R/L SCR026 SCR065 SCR035 SCR035 SCR026 SCR065 SCR035 SCR SST SST - TW06P - - SSCR SSCR0509 TW07P TWP TWP,W35L TW06P TW07P TWP TWP,W35L 1

116 Boring/ Holder STFP R / L Screw On + TP Insert Screw Wrench D d H L S Boring TP 13 TP 04 TP 13 TP 04 EH-SM STFP R/L 11 EH-SM STFP R/L 11 EH-SN STFP R/L 11 EH-SR STFP R/L 11 EH-SN STFP R/L EH-SS STFP R/L EH-AH STFP R/L 11 EH-AK STFP R/L 11 EH-AM STFP R/L 11 EH-AQ STFP R/L SCR0508 SCR07 SCR08 SCR0508 SCR07 SCR08 TW09P TW09P TWP TW09P TW09P TWP STWP R / L Screw On + TP Insert Screw Wrench D d H L S TPGH TPGH13 TPGH13 EH-SM STWP R/L 11 EH-SM STWP R/L 11 EH-SR STWP R/L 11 EH-SR STWP R/L SCR0508 SCR06 TW09P TW09P SVJC R / L Screw On + VC Insert Screw Wrench D d H L S VCMT0802 EH-SM SVJC R/L 08 EH-SQ SVJC R/L SCR04 TW06P 1

117 Boring/ Holder SVQB R / L Screw On + VB Insert Screw Shim Shim Screw Wrench D d H L S VB 04 EH-SS SVQB R/L EH-ST SVQB R/L EH-AS SVQB R/L SCR035 SSV SSCR0509 TWP,W35L SVQC R / L Screw On Boring + VC Insert Screw Shim Shim Screw Wrench D d H L S VC 13 VC 13 VC 04 EH-SR SVQC R/L 11 EH-SS SVQC R/L 11 EH-SR SVQC R/L 11 EH-SS SVQC R/L 13 EH-SR SVQC R/L 13 EH-SR SVQC R/L EH-SS SVQC R/L EH-ST SVQC R/L SCR065 SCR07 SCR035 SCR SSV SSCR0509 TW07P TW07P TWP TWP W35L SVUB R / L Screw On + VB Insert Screw Shim Shim Screw Wrench D d H L S VB 04 EH-SS SVUB R/L EH-ST SVUB R/L EH-AS SVUB R/L SCR035 SSV SSCR0509 TWP,W35L 117

118 Boring/ Holder SVUC R / L Screw On + VC Insert Screw Shim Shim Screw Wrench D d H L S Boring VC 13 VC 13 VC 04 EH-SR SVUC R/L 11 EH-SS SVUC R/L 11 EH-ST SVUC R/L 11 EH-SS SVUC R/L 13 EH-SR SVUC R/L 13 EH-SR SVUC R/L EH-SS SVUC R/L EH-ST SVUC R/L SCR065 SCR07 SCR035 SCR SSV SSCR0509 TW07P TW09P TWP TWP W35L 118

119 Boring/ Holder MCLN R / L Multi Locking + CN Insert Clamp Clamp Screw Shim Shim Pin Wrench D d H L S CN 0903 CN 14 CN 14 EH-SS-MCLN R/L-09 EH-SR-MCLN R/L-09 EH-SR-MCLN R/L- EH-SS-MCLN R/L- EH-ST-MCLN R/L- EH-AR-MCLN R/L- EH-AS-MCLN R/L- MDUN R / L MCL7N MCL6N MCL6N MCSCR--19 MCSCR1/4-21 MCSCR1/ MSP3D3 - MSP4DS MSC43 - MSC43 MSP4D MSP4DS MSP4D W19.8L W23.8L W31.8L W23.8L W31.8L W23.8L Boring Multi Locking + DN Insert Clamp Clamp Screw Shim Shim Pin Wrench D d H L S DN 04 EH-SS-MDUN R/L--3 EH-ST-MDUN R/L--3 EH-AS-MDUN R/L MCL6N MCSCR1/4-21 MSD43 MSP4D W31.8L W23.8L MSKN R / L Multi Locking + SN Insert Clamp Clamp Screw Shim Shim Pin Wrench D d H L S SN 14 SN 14 EH-SR-MSKN R/L- EH-SS-MSKN R/L- EH-ST-MSKN R/L- EH-AR-MSKN R/L- EH-AS-MSKN R/L- EH-AT-MSKN R/L MCL8N1 MCSCR5/-28 MCL8N1 MCSCR5/-28 - MSP4DS MSS43 MSP4D - MSP4DS MSS43 MSP4D W39.7L W23.8L W39.7L W23.8L 119

120 Grooving Parting

121 Grooving/ Parting EHWA grooving tools are suitable for precise grooving and cutting of the workpieces. the tools are designed with optimal PCD, PCBN or carbide grades by the applications, providing longer tool life and effective cutting. 1

122 Grooving/ Parting ES type PCD/PCBN ESG 04 R/L Insert shape Width Corner radius Hand of insert Symbol Shape R Symbol Shape Grooving/ Parting ESG ESR ESX Special W R L ES type Characteristic - Ehwa standard type - You can choose various processing type, groove, width and groove depth for holder - Higher clamping strength achieved by 1 taper 1 2

123 Grooving/ Parting ES type PCD/PCBN Shape PCD PCBN W R M L H EP EP55 EP750 EB29X EB190 EB570 EB51 ESG02-R/L ESG02-R/L ESG02-R/L ESG04-R/L ESG6002-R/L ESG6004-R/L ESG8002-R/L ESG8004-R/L Shape ESR ESR ESR ESR60 ESR80 W Special order (possible to choose W1, X1, R, PCD, PCBN material) Holder : 136~145p R M L H EP PCD EP55 EP750 EB29X PCBN EB190 EB570 EB51 Grooving/ Parting 3

124 Grooving/ Parting ED type PCD/PCBN EDG 04 R/L Insert shape Width Corner radius Hand of insert Symbol Shape R Symbol Shape Grooving/ Parting EDG EDR EDX Special W R L ED type Characteristic - Suitable for grooving requiring a narrow groove and high rigidity - Excellent clamping rigidity by double clamping of screw and clamp 4

125 Grooving/ Parting ED type PCD/PCBN Shape PCD PCBN W1 X1 R W I.C EP EP55 EP750 EB28X EB190 EB570 EB51 EDG 02-R/L 02-R/L 02-R/L 02-R/L EDR 02-R/L 02-R/L 02-R/L 02-R/L Special order (possible to choose W1, X1, R, PCD, PCBN material) Holder : 143p Grooving/ Parting 1

126 Grooving/ Parting ET type PCD/PCBN ETG 04 R/L Insert shape Width Corner radius Hand of insert Symbol Shape R Symbol Shape Grooving/ Parting ETG ETR ETX Special W R L ET type Characteristic - Suitable for narrow grooving - Easy tool setting 6

127 Grooving/ Parting ET type PCD/PCBN Shape PCD PCBN W1 X1 R W I.C EP EP55 EP750 EB28X EB190 EB570 EB51 ETG 02-R/L 02-R/L 02-R/L 02-R/L ETR 02-R/L 02-R/L 02-R/L 02-R/L Special order (possible to choose W1, X1, R, PCD, PCBN material) Holder : 144p Grooving/ Parting 7

128 Grooving/ Parting EM type PCD/PCBN EMG 04 R/L Insert shape Width Corner radius Hand of insert Symbol Shape R Symbol Shape Grooving/ Parting EMG EMX Special W R L EM type Characteristic - Micro-grooving tool for automatic lathes - Suitable for small and precise grooving 8

129 Grooving/ Parting EMG type PCD/PCBN Shape PCD PCBN W1 X1 R W L T EMG L/R 005-L/R 005-L/R 01-L/R 01-L/R Grooving/ Parting EP EP55 EP750 EB570 EB22 EB51 Special order (possible to choose W1, X1, R, PCD, PCBN material) Holder : 145p 9

130 Grooving/ Parting Customized design Piston ring - PCD/ PCBN Shape PCD PCBN W T L R V1 V2 EP13 EP750 EP59 EB51 EB7 GC type GR type Grooving/ Parting GL type 1Side Taper type 2Side Taper type Please specify the workpiece, W, W1, R, L, T and V. 1

131 Grooving/ Parting Customized design Others - PCD/ PCBN Shape PCD PCBN W W1 R X1 L T Grooving/ Parting EP EP55 EP750 EB28X EB570 EB190 EB51 Please specify the workpiece, W, W1, R, X1, L and T. 131

132 Grooving/ Parting Customized design PCD/ PCBN - Face, slot, chamfer, profile, etc. - Optimized tooling service depending on the customer s demand. Grooving/ Parting 1

133 Grooving/ Parting Customized design PCD/ PCBN - Face, slot, chamfer, profile, etc. - Optimized tooling service depending on the customer s demand. Grooving/ Parting 133

134 MEMO Boring 134

135 Grooving_ Holder How to combine the holder C C Clamp on clamping (ESG Type) D Double clamping (EDG Type) S Screw clamping (ETG, EMG Type)

136 Grooving/ Parting Holder ESEH R / L + ESG(R,X) Insert Clamp Screw Wrench H W L S H1 Tmax Grooving/ Parting holder ES ES ES ESEH-R/L -2-T08 ESEH-R/L -2-T08 ESEH-R/L -2-T08 ESEH-R/L -2-T08 ESEH-R/L -2-T ESEH-R/L -2-T ESEH-R/L -2-T ESEH-R/L -2-T17 ESEH-R/L -2-T17 ESEH-R/L -2-T17 ESEH-R/L -3-T ESEH-R/L -3-T ESEH-R/L -3-T ESEH-R/L -3-T ESEH-R/L -3-T13 ESEH-R/L -3-T13 ESEH-R/L -3-T13 ESEH-R/L -3-T ESEH-R/L -3-T ESEH-R/L -3-T ESEH-R/L -3-T ESEH-R/L -3-T ESEH-R/L -4-T ESEH-R/L -4-T ESEH-R/L -4-T ESEH-R/L -4-T ESEH-R/L -4-T ESEH-R/L -4-T ESEH-R/L -4-T ESEH-R/L -4-T ESEH-R/L -4-T ESEH-R/L -4-T ESEH-R/L -4-T ESEH-R/L -4-T ESEH-R/L -4-T ESEH-R/L -4-T HCR05 HCR05 HCR06 WL WL W50L 136

137 Grooving/ Parting Holder ESEH R / L + ESG(R,X) Insert Clamp Screw Wrench H W L S H1 Tmax ES 50 ES 60 ES 80 ESEH-R/L -5-T ESEH-R/L -5-T ESEH-R/L -5-T ESEH-R/L -5-T ESEH-R/L -5-T ESEH-R/L -5-T ESEH-R/L -5-T ESEH-R/L -5-T ESEH-R/L -5-T ESEH-R/L -6-T ESEH-R/L -6-T ESEH-R/L -6-T ESEH-R/L -6-T ESEH-R/L -6-T ESEH-R/L -6-T ESEH-R/L -6-T ESEH-R/L -6-T ESEH-R/L -8-T ESEH-R/L -8-T ESEH-R/L -8-T ESEH-R/L -8-T ESEH-R/L -8-T36 ESEH-R/L -8-T HCR06 HCR06 HCR06 HCR06 HCR06 HCR06 W50L W50L W50L W50L W50L W50L Grooving/ Parting holder 137

138 Grooving/ Parting Holder ESEH R / L -T00 + ESG(R,X) Insert H W L S ΦD MIN Tmax Clamp Screw Wrench Grooving/ Parting holder ES ES ES 60 ESEH-R/L -3-T00 ESEH-R/L -3-T00 ESEH-R/L -3-T00 ESEH-R/L -4-T00 ESEH-R/L -4-T00 ESEH-R/L -4-T00 ESEH-R/L -6-T00 ESEH-R/L -6-T00 ESEV R / L + ESG(R,X) HCR05 HCR06 HCR06 WL W50L W50L Insert Clamp Screw Wrench H W L S ΦD MIN Tmax ES ES ES ES 50 ES 60 ES 80 ESEV-R/L -2-T00 ESEV-R/L -2-T00 ESEV-R/L -2-T00 ESEV-R/L -3-T00 ESEV-R/L -3-T00 ESEV-R/L -3-T00 ESEV-R/L -4-T00 ESEV-R/L -4-T00 ESEV-R/L -4-T00 ESEV-R/L -5-T00 ESEV-R/L -5-T00 ESEV-R/L -5-T00 ESEV-R/L -6-T00 ESEV-R/L -6-T00 ESEV-R/L -6-T00 ESEV-R/L -8-T00 ESEV-R/L -8-T HCR05 HCR06 WL W50L 138

139 Grooving/ Parting Holder ESFV R / L + ESG(R,X) Insert H W L S Tmax ΦD MIN MAX Clamp Screw Wrench ES ESFV-R/L 4-44/70-T ESFV-R/L 4-60/1-T ESFV-R/L 4-1/0-T ESFH R / L + ESG(R,X) Insert H W ΦD L S Tmax MIN MAX HCR06 Clamp Screw W50L Wrench Grooving/ Parting holder ES ES ES 50 ES 60 ESFH-3-34/50-T ESFH-3-44/70-T ESFH-3-64/0-T ESFH-4-/60-T ESFH-4-44/70-T ESFH-4-84/92-T ESFH-4-60/1-T ESFH-4-1/0-T ESFH-5-190/2-T ESFH-6-170/190-T ESFH-6-190/2-T HCRL05 HCR06 HCR06 HCR06 WL W50L W50L W50L 139

140 Grooving/ Parting Holder ESEU R / L + ESG(R,X) Insert Clamp Screw Wrench H W L S Tmax Grooving/ Parting holder ES ES ES 50 ES 60 ES 80 ESEU-R/L -3 ESEU-R/L -3 ESEU-R/L -3 ESEU-R/L -4 ESEU-R/L -4 ESEU-R/L -4 ESEU-R/L -5 ESEU-R/L -5 ESEU-R/L -5 ESEU-R/L -6 ESEU-R/L -6 ESEU-R/L -6 ESEU-R/L -8 ESEU-R/L HCR06 W50L 1

141 Grooving/ Parting Holder ESIU R / L + ESG(R,X) Insert Clamp Screw Wrench ΦD Φd L I Tmax H S ES ES ES 50 ES 60 ES 80 ESIU-R/L 35-3 ESIU-R/L -3 ESIU-R/L 50-3 ESIU-R/L 35-4 ESIU-R/L -4 ESIU-R/L 50-4 ESIU-R/L -5 ESIU-R/L 50-5 ESIU-R/L -6 ESIU-R/L 50-6 ESIU-R/L -8 ESIU-R/L HCR05 HCR06 HCR06 HCR06 HCR06 HCR06 HCR06 WL W50L Grooving/ Parting holder 141

142 Grooving/ Parting Holder ESIV R / L + ESG(R,X) Insert Clamp Screw Wrench ΦD Φd L I Tmax H S Grooving/ Parting holder ES ES ES ES 50 ES 60 ES 80 ESIV-R/L -2 ESIV-R/L -2 ESIV-R/L -2 ESIV-R/L -3 ESIV-R/L -3 ESIV-R/L -3 ESIV-R/L -4 ESIV-R/L -4 ESIV-R/L -4 ESIV-R/L -5 ESIV-R/L -5 ESIV-R/L -6 ESIV-R/L -6 ESIV-R/L -8 ESIV-R/L HCR04 HCR05 HCR04 HCR04 HCR05 HCR06 HCRL04 HCRL05 HCR06 HCRL05 HCR06 HCRL05 HCR06 HCR06 HCR06 WL WL WL WL WL W50L WL WL W50L WL W50L WL W50L W50L W50L 142

143 Grooving/ Parting Holder EDEH R / L + EDG(R,X) Insert Clamp Clamp Screw Screw Wrench T W L S H EDG EDEH-R/L -T00 EDEV R / L + EDG(R,X) Insert T 1 W L S ΦD MIN Tmax DCG4 HCRL05 SCRL05 WL, TL Clamp Clamp Screw Screw Wrench Grooving/ Parting holder ED ED ED ED EDEV-R/L EDEH-R/L -1.5-T00 -T00 EDEV-R/L -1.5-T00 EDEV-R/L -2-T00 EDEV-R/L -2-T00 EDEV-R/L -2-T00 EDEV-R/L -3-T00 EDEV-R/L -3-T00 EDEV-R/L -3-T00 EDEV-R/L -4-T00 EDEV-R/L -4-T00 EDEV-R/L -4-T DCG4 HCRL05 SCRL05 WL, TL 143

144 Grooving/ Parting Holder ETEH R / L + ETG(R,X) Insert Screw Wrench T W L S H Grooving/ Parting holder ETG ETEH R/L -T00 ETEV R / L + ETG(R,X) Insert T W 1 L S ΦD MIN Tmax SCR0511 Clamp Screw TL Wrench ED ED ED ED EDEV-R/L -1.5-T00 EDEV-R/L -1.5-T00 EDEV-R/L -2-T00 EDEV-R/L -2-T00 EDEV-R/L -2-T00 EDEV-R/L -3-T00 EDEV-R/L -3-T00 EDEV-R/L -3-T00 EDEV-R/L -4-T00 EDEV-R/L -4-T00 EDEV-R/L -4-T SCRL0511 TL 144

145 Grooving/ Parting Holder EMG Type (PCD/PCBN) EMEH R / L + EMG(X) Insert Screw Wrench T W L S H EMG EMEH-R/L -T00 0 SCR065 T07P Grooving/ Parting holder 145

146 Milling

147 Milling We are dedicated to designing and developing special milling cutters and indexable inserts for machining work-pieces that range from easy-to-machine to difficult-to-machine _ Design of insert and cutter for maximized productivity _ Available in various grades such as ultra-fine, fine, medium, coarse and multi-modal to machine all material types _ Guaranteed increased tool life and enhanced wear resistance _ Economical, consistent, and reliable performance _ Re-sharpening & re-tipping help the tools extend their total tool life and reduce the tool cost 147

148 Designation system unit : metric S P K N Insert shape Clearance angle Tolerances Clamp type Symbol Shape Symbol Shape A A B C H L O Symbol N A B C P D E F G Angle Class A C G H K M U I.C size (mm) Tolerance m (mm) ±0.0 ±0.0 ±0.13 ±0.0 ±0.0 ±0.13 ±0.13 t (mm) ±0.0 ±0.0 ±0.13 ±0.0 ±0.0 ±0.13 ±0.13 I.C (mm) ±0.0 ±0.0 ±0.0 ±0.013 ±0.05~±0. ±0.05~±0. ±0.08~±0. F G M N R T W X Special Milling P R S T W X Special 148

149 03 08 T (R) ED 1 2 Cutting edge length Thickness Corner radius Parallel land I.C size (mm) Symbol T t (mm) Symbol R (mm) Sharp Entering angle A 45 D 60 E 75 F 85 P 90 Z Special Clearance angle of land B 5 C 7 D E F G N 0 P Z Special Milling 1 Edge shape 2 Cutting direction Symbol F Shape R E T L S N 149

150 Designation system unit : inch S P K N Insert shape Clearance angle Tolerances Clamp type Symbol Shape Symbol Shape A A B C H L O Symbol N A B C P D E F G Angle Class A C G H K M U I.C size (inch) Tolerance m (inch) ± ± ±0.001 ± t (inch) ±0.001 ±0.001 ±0.005 ±0.001 I.C (inch) ±0.001 ±0.001 ±0.001 ± ± ±0.001 ±0.002~±0.006 ±0.003~±0.008 ±0.005 ±0.005~±0.0 ±0.005 ±0.002~±0.006 ±0.003~±0.001 F G M N R T W X Special Milling P R S T W X Special 0

151 4 2 2 ED T (R) 1 2 Cutting edge length Thickness Corner radius Parallel land Symbol I.C size (inch) /23 1/4 3/8 ½ 5/8 ¾ 1 1-1/4 Symbol t (inch) 1/ 3/ 1/8 5/ 3/ 7/ 1/4 Symbol R (inch) Sharp 1/64 1/ 3/64 1/ 3/ 1/8 Entering angle A 45 D 60 E 75 F 85 P 90 Z Special Clearance angle of land B 5 C 7 D E F G N 0 5 5/ P /8 Z Special Milling 1 Edge shape 2 Cutting direction Symbol F Shape R E T L S N 1

152 Milling_ PCD

153 PCD APKT Shape ISO code PCD Metric Inch I.C Z V R T EP EP55 EP750 APKT 04PDFR CDEW 14R-F Milling EP58 EP29 CDEW Shape ISO code PCD Metric Inch I.C Z V R T EP EP55 EP750 EP58 EP29 CDEW 14R-R 2.4-3

154 PCD SPGN Shape ISO code PCD Metric Inch I.C Z V R T EP EP55 EP750 EP58 EP29 SPGN 13EDR 13EDL 04EDR SPGN 42EDR 42EDL 53EDR SEGN Shape ISO code PCD Metric Inch I.C Z V R T EP EP55 EP750 EP58 EP29 SEGN 13AFN 13EFR 04AFN 04EFR SEGN 42AFN 42EFR 53AFN EFR Milling SFGN Shape ISO code Metric Inch I.C Z V R T EP EP55 EP750 PCD EP58 EP29 SFGN 13EFR SFGN 42EFR 2 4

155 PCD SNEW Shape ISO code PCD Metric Inch I.C Z V R T EP EP55 EP750 EP58 EP29 NF-SNEW 09T3ADTR T3ADTR-R NF-SNEW 14AFTR 14AFTR-R SNEW(W) Shape ISO code PCD Metric Inch I.C Z V R T EP EP55 EP750 EP58 EP29 NF-SNEW 09T3ADTR-W NF-SNEW 14ADFR-W Milling 5

156 PCD TPGN Shape ISO code PCD Metric Inch I.C Z V R T EP EP55 EP750 EP58 EP29 TPGN 03PDR 03PDL 24PDR TPGN PDR PDL 43PDR TEGN Shape ISO code PCD Metric Inch I.C Z V R T EP EP55 EP750 EP58 EP29 TEGN 03PER 24PER TEGN PER 43PER Milling LDCN Shape ISO code Metric Inch I.C Z L R T EP EP55 EP750 PCD EP58 EP29 LDCN 1904R LDCN 1904L

157 7

158 PCD LFCN Shape ISO code PCD Metric Inch W Z L R T EP EP55 EP750 EP58 EP29 LFCN 1904R LFCN 1904L GDCN Shape ISO code PCD Metric Inch W Z L R T EP EP55 Milling YDEN Shape ISO code Metric Inch I.C Z V R T YDEN 05ADFR YDEN 05ADFR-WD I.C EP750 EP58 EP29 GDCN 04PDFR GDCN 04PDFL EP EP55 EP750 PCD I.C EP58 EP29 8

159 PCD Cartridge_ SD type SDR W V L R T EP EP55 EP750 PCD EP58 EP29 SDR SDR-A SDR-R SDR-ES SDW W L R T EP EP55 EP750 PCD EP58 EP29 SDW SDW-ES Cartridge_ High feed type HFR W V L R T EP EP55 EP750 PCD EP58 EP29 HFR HFR-A HFR-R HFR-ES Milling HFW W L R T EP EP55 EP750 PCD EP58 EP29 HFW HFW-ES SDR : standard face milling rough SDR-A : corner milling rough SDR-R : standard face milling rough with nose radius SDR-ES : rough with edge hone SDW : standard face milling wiper SDW-ES : wiper with edge hone CFR : CF milling rough CFW : CF milling wiper 9

160 PCD Cartridge_ CF type CFR W V L R T EP EP55 EP750 PCD EP58 EP29 CFR CFR-A CFR-R CFR-ES CFW W L R T EP EP55 EP750 PCD EP58 EP29 CFW CFW-ES 0 0 Milling Customized design - Face, slot, chamfer, profile, etc. - Optimized tooling service depending on the customer s demand. 0

161 Milling_ PCBN

162 PCBN SPGN Shape ISO code PCBN Metric Inch I.C Z V R T EB11 EB2 EB51 EB71 EB7 SPGN 13EDR 13EDL 04EDR SPGN 42EDR 42EDL 53EDR SNGN Shape ISO code PCBN Metric Inch W Z V R T L EB11 EB2 EB51 EB71 EB7 SNGN 06APTR 06APTL SNGN 54APTR 54APTL Milling SNEW Shape Metric ISO code Inch I.C Z V R T EB11 EB2 PCBN EB51 EB71 EB7 SNEW 09T3ADFR 13ADTR SNEW 3(2.5)ADFR ADTR

163 PCBN LDCN Shape ISO code PCBN Metric Inch W Z L R T EB11 EB2 EB51 EB71 EB7 LDCN 1904R 1904L OPHX Shape ISO code PCBN Metric Inch I.C Z V R T EB11 EB2 EB51 EB71 EB7 OPHX 0504ZZN-R 0504ZZR 0504ZZL Customized design Milling - Face, slot, chamfer, profile, etc. - Optimized tooling service depending on the customer s demand. 3

164 Milling_ Cutter body_aluminum 4

165 Cutter body_aluminum Aluminum body and special inserts designed for high- speed / high precision cutting. The light weight body makes tool setting easy. Milling _ Easy setting with light aluminum body (50% lighter than steel body) _ Excellent milling performance and quality Excellent durability and low cutting resistance High productivity and process stability 5

166 Cutter body_aluminum & Steel CF type Tooth Weight Cartridge Arbor Standard High feed ØD Ød A B T standard High feed (kg) CF R(L) CF 063-R(L) CF 3-R(L) CF 063-R(L) CF 063-R(L) CF R(L) CF R(L) CF 063-R(L) CF 3-R(L) CF R(L) CF R(L) CF 063-R(L) Shoulder type cartridge can be offered by customer s demand ROUGH CFR(R) CFR (L) WIPER CFW (R) CFW (L) FMA.4 FMA FMA 38.1 FMA 5 FMA 47.6 FMA 47.6 Milling 1 3 Spare parts 4 Cartridge (Rough) Cartridge (Wiper) Double Bolt 3 Clamp Bolt 4 Adjust Bolt Coolant Bolt CFR CFW M8M5-7 M5x M5x8 - Every spare parts be offered by extra charge. 6

167 Cutter body_aluminum & Steel Cartridge_ CF type CFR W V L R T EP EP55 EP750 PCD EP58 EP29 CFR CFR-A CFR-R CFR-ES CFW W L R T EP EP55 EP750 PCD EP58 EP29 CFW 0 Side clamp bolt Clamp bolt Adjust bolt Setting manual. Installaion of cartridge Install the Adjust bolt on the cutter body, and insert the cartridge. Then, gently tightening the Clamp bolt and Side clamp bolt. Milling. Installaion of bolt When tightening, secure the cartridge by pressing it downward. Then using a torque wrench. Temporarily tighten the clamp bolt and side clamp bolt to 3N.m using a torque wrench.. Cutting edge height adjustment Turn the adjustment bolt and adjust so that the height of the front cutter is - from the target value.. Final adjustment Using a torque wrench, tighten the clamp bolt and side clamp bolt to N.m. After then turn the adjustment bolt, And adjust to the target height

168 Cutter body_aluminum & Steel SD type Tooth Weight Cartridge Arbor Inch type D d A B T (kg) Milling SD R(L) SD 063-8R(L) SD 3-R(L) SD 063-R(L) SD 063-R(L) SD R(L) Shoulder type cartridge can be offered by customer s demand ROUGH SDR (R) SDR (L) WIPER SDW (R) SDW (L) FMA.4 FMA FMA 38.1 FMA 5 FMA 47.6 FMA 47.6 Milling Spare parts Cartridge (Rough) Cartridge (Wiper) Double Bolt Clamp Bolt Side Clamp Bolt SDR SDW M6xM-8 M6x M6x Adjust Bolt Chip Cover Chip Cover Bolt Balancing Bolt Coolant Bolt M5x 4x9.5x18 M4x M6x - Every spare parts be offered by extra charge. 8

169 Cutter body_aluminum & Steel Cartridge_ SD type SDR W V L R T EP EP55 EP750 PCD EP58 EP29 SDR SDR-A SDR-R SDR-ES (EDGE HONE) SDW W Z L R T EP EP55 EP750 PCD EP58 EP29 SDW SDW-ES (EDGE HONE) Side clamp bolt Setting manual Clamp bolt Adjust bolt. Installaion of cartridge Install the Adjust bolt on the cutter body, and insert the cartridge. After then, gently tightening the Clamp bolt and Side clamp bolt. Milling. Installaion of bolt When tightening, secure the cartridge by pressing it downward. And using a torque wrench, temporarily tighten the clamp bolt and side clamp bolt to 3N.m.. Cutting edge height adjustment Turn the adjustment bolt and adjust so that the height of the front cutter is - from the target value.. Final adjustment Using a torque wrench, tighten the clamp bolt and Side clamp bolt to N.m. And turn the adjustment bolt, then adjust to the target height. 9

170 Cutter body_aluminum & Steel HF type Tooth Weight Cartridge Arbor Inch type D d A B T (kg) Milling HF R(L) HF 063-R(L) HF 3-R(L) HF R(L) HF R(L) HF 063-R(L) Shoulder type cartridge can be offered by customer s demand ROUGH HFR(R) HFR(L) WIPER HFW(R) HFW(L) FMA.4 FMA FMA 38.1 FMA 5 FMA 47.6 FMA 47.6 Milling Spare parts Cartridge (Rough) Cartridge (Wiper) Double Bolt Clamp Bolt Adjust Bolt Coolant Bolt HFR HFW M8M5-7 M5x M5x8 - Every spare parts be offered by extra charge. 170

171 Cutter body_aluminum & Steel Cartridge_ High feed type HFR W Z L R T EP EP55 EP750 PCD EP58 EP29 HFR HFR-A HFR-R HFR-ES HFW W Z L R T EP EP55 EP750 PCD EP58 EP29 HFW HFW-ES Setting manual Clamp bolt Adjust bolt. Installaion of cartridge Install the adjust bolt on the cutter body, and insert the cartridge. After then, gently tightening the Clamp bolt. Milling. Installaion of bolt When tightening, secure the cartridge by pressing it downward. And using a torque wrench, temporarily tighten the clamp bolt 3N.m.. Cutting edge height adjustment Turn the adjustment bolt and adjust so that the height of the front cutter is - from the target value.. Final adjustment Using a torque wrench, tighten the clamp Bolt to N.m. And turn the adjustment bolt, then adjust to the target height. 171

172 Cutter body_aluminum Inch type D Z H T 1D-35T-24H-Z-RH 1D-35T-24H-Z-LH 8D-T-70H-6Z-RH 8D-T-70H-6Z-LH 198D-45T-H-6Z-RH 198D-45T-H-6Z-LH 2D-T-65H-6Z-RH 2D-T-65H-6Z-LH 248D-45T-H-Z-RH 248D-45T-H-Z-LH Milling 172

173 Cutter body_aluminum Order made - PCD inserts and Cartridges can be customized. - Samples are requested for Cartridge production. Milling 173

174 Milling_ Cutter body_steel 174

175 Cutter body_steel Inch type D Z H T 1D-63T-H-Z 0D-63T-H-18Z 0D-63T-60H-Z 0D-63T-50H-24Z 0D-45T-9.88H-Z SNGN Milling Shape ISO code PCBN Metric Inch W Z V R T L EB11 EB2 EB51 EB71 EB7 SNGN 06APTR 06APTL SNGN 54APTR 54APTL Milling Customized design - Customized PCBN inserts and Cartridges - Must have either samples or drawings of current tool in use 175

176 Rotating

177 Rotating Applicable to all general cutting tools such as high-speed steel, solid carbide, carbide-tipped, cermet, PCD, and PCBN with or without internal coolant. 177

178 Rotating 178

179 179

180 Rotating_ Endmill Rotating 180

181 Endmill_PCD/CVD Square endmill The range from D3 to D with various edge length is common in use. or 0 Axial angle Coolant L2 D d L1 L2 L Z EDES Over center, Oil hole: Ple ase contact separately for further discussion. EDES: Ehwa pcd/cvd Endmill Square Ball nose endmill Teeth, 1Z or 2Z can be determined by diameter. or 0 Axial angle Coolant L2 Rotating D d L1 L2 L Z EDEB Oil hole : Please contact separately for further discussion. EDEB : Ehwa pcd/cvd Endmill Ballnose 181

182 Endmill_PCBN Ball nose endmill The range from D3 to D with various edge length is common in use. 35 Helix angle Coolant Design: Diameter: 2,0~3,0mm N of blades: 2 Helix angle: 35 D R L1 L2 L d EBEB EBEB : Ehwa pcbn Endmill Ballnose Rotating 182

183 Endmill_PCD/CVD Monoblock type ØD d L1 L type EDEM 08-HSKA63 08-HSKA HSKA HSKA HSKA BT HSKA63 HSKA63 HSKA63 HSKA63 HSKA0 BT EDEM : Ehwa pcd/cvd Endmill Monoblock Available type : HSK type - HSK,, 50, 63, 0 Taper type - BT,, 50 / SK,, 50 / CAT,, 50 Rotating 183

184 Endmill_PCD Special Helical endmill This special helical endmill can achieve high performance with long tool life. The cutting force of the helical design is outstanding. Therefore, it is suitable for high removal rate. positive or Axial angle Coolant L1 D d L1 L2 L F EDEH EDEH : Ehwa pcd Endmill Helix Rotating 184

185 Endmill Customized design - Face, slot, chamfer, profile, etc. - Optimized tooling service depending on the customer s demand. Rotating 185

186 Rotating_ Reamer Rotating 186

187 Reamer Normal type Coolant ØD Ød L1 L2 L Z EDRS EDRS : Ehwa pcd Reamer Straight flute Chip breaker type Coolant Chip-B ØD Ød L1 L2 L Z EDRS CB EDRS CB : Ehwa pcd Reamer Straight flute Chip Breaker Chip breaker design : varies with cutting conditions Rotating Normal type 187

188 188

189 Reamer 189

190 Reamer Customized design - Face, slot, chamfer, profile, etc. - Optimized tooling service depending on the customer s demand. Rotating 190

191 Rotating_ Drill Rotating 191

192 Drill - PCD PCD helical drill HELIX E HELIX S ØD L1 L Ød EDDHE(or S) EDDHE : Ehwa pcd Drill Helix Economic PCD / EDDHS : Ehwa pcd Drill Helix Sandwich PCD PCD burnishing drill ØD L1 L Ød Rotating EDDS EDDS : Ehwa pcd Drill Straight flute 192

193 Drill - PCD PCD helical drill HELIX D ØD L1 L Ød EDHDD EDDHD : Ehwa pcd Drill Helix Dom PCD Customized design - Face, slot, chamfer, profile, etc. - Optimized tooling service depending on the customer s demand. Rotating 193

194 Drill - PCD Drill thread milling tool ISO 2D metric coarse thread Pitch L L3 L1 L2 W Le D d D1 Dc D2 Z Zt EDTMS 2M-1.5 2M-1.75 M*1.5 M* ISO 2D metric coarse thread Pitch L L3 L1 L2 W Le D d D1 Dc D2 Z Zt EDTMS 2.5DM-1.5 M* EDTMS : Ehwa pcd Thread Mill Straight flute Rotating 194

195 Cutter Rotating_ Cutter Rotating 195

196 Cutter - PCD PCD saw D d T1 T2 Z EDSC-5 EDSC-5 EDSC / / / / 2.5 / 3 / / 2.5 / 3 / / 2.5 / 3 / / 60 / 80 / 60 / 80 / 60 / 80 PCD V-cutter Rotating EDVC 0-V EDVC 5-V EDVC 1-V EDVC 1-V D d T1 T2 V Z /.4 /.4 /.4 / / / / / / / / / 45 / / / / Rotating PCD bevel cutter D d T1 T2 V R B EDBC 80-B EDBC 83-B EDBC 90-B / 7 / / 7 / / 7 / 7.5 / 60 / 90 / 60 / 90 / 60 / 90 / 0.5 / 1 / 0.5 / 1 / 0.5 / 1 3 / 4 / 6 / 8 3 / 4 / 6 / 8 3 / 4 / 6 / 8 196

197 Cutter - PCD Customized design - Face, slot, chamfer, profile, etc. - Optimized tooling service depending on the customer s demand. Rotating 197

198 Wearless

199 Wearless Bearing backing plate V-block Wearless 199

200 Wearless Shoe Dead center Special gauges Wearless 0

201 Wearless Guide blade Wearless 1

202 MEMO Wearless 2

203 Applications 3

204 Automotive Cylinder head (Al alloy) PCD endmill Valve seat port hole cutting (rough) PCBN tool Valve seat chamfering PCD reamer Valve guide reaming PCD step reamer Valve guide parent bore & valve seat spot machining Applications PCD cutter Mold excess cutting PCD milling cutter Top face milling (rough & finish) PCD milling cutter Manifold face milling (rough & finish) 4

205 Automotive Cylinder head (Al alloy) PCD boring tool Oil seal bore spot boring (rough & finish) PCD milling cutter Bottom face milling (rough & finish) PCD step reamer Inject hole reaming (finish) Applications PCD tool & insert Cam bore journal (finish) PCD ball endmill Cam bore journal (rough) 5

206 Automotive Cylinder block (cast iron) PCBN insert Cylinder boring (rough & finish) PCBN milling cutter Top, front & rear face milling (finish) Applications 6

207 Automotive Transmissionhousing (Al alloy) PCD reamer Reaming PCD milling cutter Face milling (rough & finish) PCD monoblock endmill Face milling (rough & finish) PCD monoblock cutter Grooving Applications 7

208 Automotive Valve bodies (Al alloy) PCD insert & reamer Reaming (rough & finish) PCD milling cutter Top face milling (rough & finish) Applications 8

209 Automotive Gear & Clutch PCBN insert Turning (rough & finish) D-burnishing tool Auto clutch burnishing (finish) Cermet reamer Carrier reaming (finish) PCBN insert Interrupted turning/facing & inner diameter boring (finish) Applications 9

210 Automotive Transmission shaft PCBN tool Grooving (finish) PCBN insert & tool Main shaft turning (finish) Applications 2

211 Automotive Transmission Diff gear PCBN insert for diff gear & case Applications 211

212 Automotive Transmission planetary gear PCBN insert for planetary gear, ring gear and sun gear Applications 2

213 Automotive Bearing ball & taper D-guage PCBN insert for hub bearing PCD backing plate Applications 213

214 Automotive Brake disc CNGN14 (PCBN) Wheel out dia roughing CNGN14 (PCBN) Hub face roughing CNGA18 (PCBN) Inner dia chamfering VNGA08 (PCBN) Escape grooving (rough) CNGA 14 (PCBN) Inner dia roughing PCBN GX, 6W Grooving (rough) CNGA 14 (PCBN) Wheel face roughing CNGN14 (PCBN) Upper disc pad roughing CNGA14 (PCBN) Disc pad finishing Applications 214

215 Automotive Piston PCD, MONO insert & tool Turning PCD grooving tool Ring grooving PCD special tool Combustion chamber cutting PCD reamer Pin boring & chamfering PCD cutter Circlip & R boss cutting Applications 2

216 Automotive Compressor piston & housing PCD boring tool (chip breaker) Piston OD turning PCD endmill Piston ball seat chamfer cutting PCD ball endmill Piston ball seat cutting PCD reamer & blade Pistion bore & shaft bore reaming Applications PCD double cutter Piston side cutting PCD milling cutter Pistion housing face milling 2

217 Automotive Steering box PCD step reamer Steering housing reaming Applications 217

218 Automotive Pump housing Applications PCD step reamer, endmill Pump housing cutting 218

219 Steel roll Notch tool (PCD, PCBN, carbide) Grooving & turning (PCD, PCBN, carbide, ceramic) RCGX14 SNMN18 RCGX14 CNMA(N)18 Engraving (PCD, TC) Applications 219

220 Ophthalmic lens PCD insert Out diameter Turning PCD milling cutter Milling (rough) PCD insert Turning (finish) MONO insert Turning (finish) 2

221 Ophthalmic lens Edge machining Applications 221

222 MEMO Applications 222

223 Technical information

224 Turning Insert shape and terms Role of edge angle Angle Defination Function Features Rake angle Side rake angle Rake angle Cutting force, cutting heat, chip flow and tool life * Positive angle : excellent machine-ability (reduce the cutting load, whereas weaken edge strength) * Positive angle : proper for easy to cut and thin workpieces * Negative angle : proper for mill scale or interrupted cutting demanding strong edge strength. Relief angle Relief angle Side relief angle Eliminate unnecessary interference * Must be designed considering the tool life and edge Cutting edge angle Cutting edge angle Control chip size and cutting direction * As the angle becomes bigger, chip thickness becomes thicker, resulting easy chip flow. Side cutting edge angle Control chip size and cutting direction * As the angle becomes bigger, cutting edge becomes wider, resulting strong edge strength. * As the angle becomes smaller, chip thickness becomes thinner, resulting easy chip flow. End cutting edge angle Prevent friction between cutting edge and cutting face * Small angle strengthens edge strength, whereas shortens tool life by flank wear. Relief angle Relief angle makes move of the cutting edge easily by avoiding the friction between workpiece and relief face. Relationship between various relief angle and flank wear Technical information Features Big relief angle causes less flank wear. Big relief angle weakens cutting edge strength. Small relief angle causes chattering. Recommendation For hard workpiece or strong edge strength => low relief angle For soft workpiece or easy to work hardening workpiece => high relief angle 224

225 Turning End cutting edge angle It influences the surface finish by preventing friction between the machined face and the tool. Effects If end cutting edge angle reduces cutting edge get stronger but cutting heat generated by machining increases. Small end cutting edge angle can cause chattering due to the increases cutting force. Side cutting edge angle Side cutting edge angle influences chip flow and cutting load. Therefore, it is necessary to design proper angle considering the tool strength. Side cutting edge angle and chip thickness As approach angle becomes bigger, chip thickness becomes thinner and tip width becomes wider. When the feed and depth of cut are the same, and approach angle is 0, chip thickness is the same as the feed rate and chip width is the same as depth of cut. (t=fn) and chip width is equal to depth of cut (W=ap). t1 = 0.97t, W1 = 1.04W t2 = 7t, W2 = 1.W Side cutting edge angle and cutting load As approach angle becomes bigger, radial cutting force becomes bigger, whereas feed component force becomes smaller. Side cutting edge angle and cutting performance Low Lead angle High Wear rate Easy to cut material Workpiece Small Machining power Hard to occur Chatter Finishing How to machine Long thin workpiece Workpiece rigidity In case of low rigidity Machine rigidity High Low Difficult to cut material Big Easy to occur Roughing Thick workpiece In case of high rigidity Technical information 2

226 Turning Nose-R Nose radius influences not only the surface finish but also the edge strength. generally, it is designed with 2~3 times bigger than the feed. Features Big nose radius makes a good surface finish. Big nose radius strengthens the edge strength. Big nose radius reduces flank and crater wears. But if the radius is too big, it would cause chattering by big cutting load. Recommendation For small depth of cut or thin and long workpiece => small nose R For interrupted cutting, big size workpiece or roughing => big nose R Cutting edge shape and the affects Rake angle Rake angle influences cutting force, chip flow and tool life. Features High rake angle makes a good surface finish. As the rake angle becomes bigger by 1, spindle power becomes decrease by 1%. High rake angle weakens cutting edge. Recommendation For hard workpiece or interrupted cutting => small rake angle For soft workpiece or easy to cut material => big rake angle Rake angle and the direction of chip flow Major cutting formulas Cutting speed Feed Theoretical surface roughness Vc = D 1,000 N (m min) fn = Vf N (mm rev) Rmax = fn2 8r 1,000 Technical information Vc : Cutting speed (m/min) D : Diameter (mm) N : Revolution per minute (min -1 ) : Circular constant (3.14) fn : Feed per revolution(mm/rev) vf : Table feed (mm/min) N : Revolution per minute (min -1 ) Practical surface roughness Steel : Rmax (1.5~3) Cast iron : Rmax (3~5) Rmax : Profile depth ( ) (Maximum height roughness) fn : feed (mm/rev) r : nose radius 226

227 Turning Wear behavior Trouble shooting by wear behavior Wear type Crater wear Flank wear Notching Chipping Trouble shooting Reduce cutting speed Reduce feed rate Add coating on the insert Coolant Increase cutting speed (for grey cast iron) Reduce cutting speed (for hardened steel) Increase feed rate Increase depth of cut Check tool center height Increase cutting speed Reduce feed rate Increase approach angle Increase chamfer angle Change D.O.C Use chamfered or horned edge preparation Change cutting speed to eliminate vibration Flaking (continuous cut) Increase cutting speed reduce feed rate Use chamfered and horned edge preparation Reduce insert approach angle Check tool center height Flaking (interrupted cut) Breakage Dry cutting Reduce feed rate Use chamfered and horned edge preparation Reduce insert approach angle Check cutting tool center height Increase cutting speed Reduce feed rate Increase approach angle Use chamfered edge preparation Technical information 227

228 Milling Milling cutter shape and designation Role of cutting edge angle Tool failure Symbol Function Features Axial rake angle A.R Direction of chip flow, machinability - Radial rake angle R.R Direction of chip flow, machinability - Approach angle A.A Chip thickness, direction of chip flow As A.A becomes bigger, chip thickness becomes thinner and cutting load becomes lower. True rake angle T.A Effective rake angle As T.A becomes bigger, machinability becomes better, whereas weaken edge strength. As T.A becomes smaller, it strengthens the edge strength, whereas machinability becomes worse. Cutting edge inclination angle I.A Direction of chip flow, Machinability As I.A becomes bigger, machinability becomes better and it helps easy chip flow, whereas weakens edge strength. Face angle F.A Surface finish As it approaches to 0deg, surface becomes better. Relief angle R.A Edge strength, tool life, chattering - Positive and negative rake angle Negative rake angle Neutral rake angle Positive rake angle Technical information Insert shape whose cutting edge precedes is a positive rake angle (+) Insert shape whose cutting edge follows is a negative rake angle (-) 228

229 Milling Features by combination of rake angle Double positive angle Double negative angle Posi - negative angle Nega - positive angle Application For steel, cast iron, stainless steel For soft steel to prevent built-up edge For better surface finish For interrupted cutting Roughing of cast iron and steel For difficult to cut" material For roughing of steel and cast iron (big D.O.C ) - Advantages Excellent surface finish by preventing built-up edge for soft material Proper design for low cutting load and good machinability Strong cutting edge Proper for roughing of mill scale or bad surface condition Cost saving by double side Easy chip flow Easy chip flow and good machinability. Suitable for hard-to-cut" material Proper design to prevent the chattering by special design - Disadvantages Weak cutting edge Only available with single side Not recommended for low machine power and rigidity Only available with single side Bad chip flow Major cutting formulas Cutting speed Feed Machining time Vc = D 1,000 N ( m min) Vc : Cutting speed (m/min) D : Diameter of tool (mm) N : Revolution per minute (min -1 ) : Circular constant (3.14) fz = N Vf z ( mm tooth) fz : Feed per tooth (mm/tooth) vf : Feed per minute (mm/min) N : Revolution per minute (min -1 ) z : Number of tooth T = 60 Lt Vf ( sec) T : Machining time (sec) Lt : Total length of table feed (mm) (=Lw+D+2R) Lw : The length of workpiece (mm) D : Diameter of cutter body (mm) vf : Table feed (mm/min) R : Relief length (mm) Technical information 229

230 Endmill Endmill shape and terms The comparison by number of flute Flute 2 flutes 3 flutes 4 flutes Specification Major features Shape Chip flow Tool rigidity Purpose Good Weak hole, side, General purpose Torsional rigidity Tool rigidity Bending rigidity Surface roughness Surface finish Machining precision Chip clogging Chip control Chip evacuation Bad Chip evacuation Grooving High Grooving Side, Hard meterial, Surface finish Side facing Finishing Side, finishing Vibration Formula of cutting condition Calculations of cutting speed Calculations of feed speed 2 flutes Good 4 flutes Excellent Vc = D 1,000 N (m min) Vc : Cutting speed (m/min) : Circular constant (3.14) D : Endmill diameter (mm) N : Revolution per minute (min -1 ) Vf fn fz = = (mm tooth) N Z Z Vf = N fz Z = N fn (m min) Vf fn = N = fz Z (mm rev) Vf : Feed speed (m/min) fn : Feed per revolution (mm/rev) fz : Feed per tooth (mm/tooth) Z : Number of flute The effect of flute length Technical information Expression of aspect ratio Aspect ratio /d Ex) 3d, 5d, d Deformation rate by length Deformation rate is "reaction force" against external force The more flute, the better rigidity = P 3 3EI I = d 4 64 : Deformation volume P : Cutting force : Length of cut E : Elasticity coefficient I : Inertia moment Ex) (= 2) 2

231 Reamer Reamer shape and terms A tiny cylindrical area of the outer diameter for better dimensional accuracy and surface finish Margin Decrease the cutting load Generate less heat Bad roughness & guide Low Margin High Increase the cutting load Generate more heat Good roughness & guide Major cutting edge Lead angle Good straightness Bad roughness & Guide Thicker chip Low Lead angle High Bad straightness Good roughness & Guide Thinner chip Slight angle to the shank to prevent unnecessary friction between the work piece and the tool O.D. Back taper Bad machinability Good roughness Refurbish multiple times Low Back taper High Good machinability Bad roughness Refurbish few times Relief angle Angle for preventing the interference between the edge and workpiece and for effective cutting Decrease edge sharpnes Better edge strength Proper for hard material Low Relief angle High Increase edge sharpness Better cutting ability Proper for soft material Trouble shooting Too large diameter Bad surface Deformed hole Tool diameter may be too large Cutting speed too high Feed too high Run-out error too high Cuttig lead uneven Coolant unsuitable Coolant unsuitable Build-up on cutting edge Tool blunt-possible fracturing on blade Chip removal bad Residual imbalance too large Workpiece not correctly clamped Too small diameter Tapered hole Tool worn Cutting speed too low Feed too low Ductile material - contracts after machining Allowance insufficient Run-out error too high Cutting lead not correct Pre-machining not correct Chatter marks Feed grooves Build-up on cutting edge Tool blunt Coolant unsuitable Run-out error too high Residual imbalance too great Clamping set-up not correct Tool blunt, possible fracturing on blade Build-up on cutting edge Coolant unsuitable Curved hole Facets Wrong lead geometry Wrong axial position of blade Centering error Too small back taper Technical information 231

232 Drill Drill s shape and terms Point angle Helix angle Flute Relief angle Point angle has big influence on cutting performance. It mainly depends on workpiece. In case of standard drills Point angle is generally 118 Thrust resistance decrease Torque increase, Burr on exit increase Soft material (aluminum etc) Plays rake angle of cutting edge s role. If helix angle increases Cutting force decreases. on the other hand If helix angle is too big drill rigidity decreases. Poor machinability Hard workpiece (hardened steel) Low Point angle High Low Helix angle High The path of both chip evacuation and cooling lubricant. too big length of flute weakens drill rigidity and too small length of flute worsens chip evacuation to breakage. Angle for preventing the interference between the edge and workpiece and for effective drilling Decrease edge sharpness Better edge strength Proper for hard material Low Relief angle High Thrust resistance increase Torque decrease, Burr on exit decrease Hard workpiece (hardened steel) Smooth chip evacuation Soft material (aluminum etc) Increase edge sharpness Better drilling ability Proper for soft material Gash (thinning) The chisel edge is determined by web thickness and chisel angle. Thinner web weakens the drill strength. Therefore, we recommend to add thinning instead of reducing the web thickness to modify the chisel edge for less trust. Helical and burnishing type comparison Helical drill Burnishing drill Technical information Cutting load Roughness Chip flow Heat generation Purpose Major cutting formulas Vc = D 1,000 N (m min) Vc : Cutting speed (m/min) D : Diameter (mm) N : Revolution per minute (min -1 ) : Circular constant (3.14) Good (small) Bad Good Good (small) Deep hole, ferrous materials, etc. Bad (big) Good Bad Bad (big) Al, non-ferrous materials, shallow hole Cutting speed Feed Machining time fn = Vf N (mm rev) fn : Feed per revolution(mm/rev) vf : Table feed (mm/min) N : Revolution per minute (min -1 ) T = N L fn (min) T : Machining time (min) n : Revolution per minute (min -1 ) L : Length of drilling (mm) fn : Feed (mm/rev) 2