9605 with MICROFORM TECHNOLOGY It s Simple. The Toughest Cutting Edge.

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1 with MICROFORM TECHNOLOGY It s Simple. The Toughest Cutting Edge. NEW TURNING GRADE FOR DIFFICULT-TO-MACHINE MATERIALS LESS SCRAP. LESS FAILURE. LESS STRESS. MAKE US PROVE IT

2 960. YOUR ANSWER TO DIFFICULT-TO-MACHINE MATERIALS THE ONLY SOLUTION TO INCREASING PRODUCTIVITY AND COST SAVINGS ANY ENVIRONMENT. ANY INDUSTRY. INDUSTRY CHALLENGES Alternative transportation Energy exploration Demanding environments Emerging markets are all increasing the need for the use of advanced materials in the manufacturing process. Whatever your demand is, 960 is the solution. Whether an existing supplier or entering new markets, quickly respond to market trends and high-cost machining operations with Safety s versatile new turning grade. Difficult-to-machine? We see an opportunity-to-machine.

3 INDUSTRIES AUTOMOTIVE DIE & MOLD OIL/GAS AEROSPACE POWER GENERATION OFF HIGHWAY MEDICAL MARINE DEMANDING ENVIRONMENTS Corrosive applications duty cycles Elevated temperatures and pressures High precision microns Zero tolerance for failure Customer Service - Tel.: + (0) Fax: + (0) 6 0

4 PROFILE OF DIFFICULT-TO-MACHINE MATERIALS Low modulus of elasticity Low thermal conductivity transfers more heat to the tool High chemical reactivity leads to chips welded to the tool Work hardening of the work piece Segmented chips increase forces Increased cycle times and loss in production time due to frequent tool changes Higher insert and tool expenses High potential for catastrophic failure resulting in scrap parts TRANSFORM WITH MICROFORM TM! What is MicroForm? A special carbide grade technology of powder preparation and sintering, providing the capability to direct-press inserts with a superior uniform micrograin structure. The Result? An extremely hard carbide grade with an exceptionally homogeneous grain structure free of inclusions and cubic carbides, a potential source of crack propagation which leads to chipping. 960 WITH MICROFORM IS UNBEATABLE! APPLICATIONS MATERIALS ROUGHING NICKEL-BASED ALLOYS SEMI-FINISHING COBALT-BASED ALLOYS FINISHING HEAT-RESISTANT SUPER ALLOYS HIGH-STRENGTH STAINLESS STEELS TITANIUM ALLOYS NON-FERROUS AND ALUMINIUM ALLOYS BI-METAL MACHINING Customer Service - Tel.: + (0) Fax: + (0) 6 0

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6 HARDER TOUGHER STRONGER SHARPER 960 Properties: 6 Harder Hardness: 000 Hv Very hard TiAlN PVD coating Tougher Cobalt content is high enough to get a normal wear pattern without breakage Stronger Uniform structure High resistance to thermal cracks Excellent hot hardness Maintains hardness at high temperatures Sharper Very fine grain size <.0 μm Better edge security SECURE YOUR EDGE WITH MICROFORM! MicroForm is the most versatile, submicron turning grade for difficult-to-machine materials. High strength and improved wear resistance Innovative substrate combined with an oxidation-resistant, AlTiN-base coating ensures greater thermal stability Maintains sharp edge conditions in work hardening materials

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8 CHIPBREAKER GUIDE - POSITIVE INSERTS Depth of Cut PM RP RP PM L L PF CHIPBREAKER GUIDE - NEGATIVE INSERTS Feed Rate R9 Depth of Cut M7 M8 M M M F F WN SR Feed Rate Customer Service - Tel.: + (0) Fax: + (0) 6 0

9 CUTTING DATA Stainless Steels M Operation Depth of Cut mm Feed mm/rev Cutting Speed v c / Chipbreaker Designation Ferritic & Martensitic Austenitic ph & Duplex v c m/min Geometries v c Geometries st nd m/min st nd m/min st nd v c Geometries Negative geometry GP M7 - M 0-90 M7 - M F M - F 0-00 M - F Positive geometry GP PM 0-90 PM F L - L 0-00 L - L Cutting Speed v c / Chipbreaker Designation High Temp Alloys S Operation Depth of Cut mm Feed mm/rev) Iron Base Alloys A86 Discalloy, Incoloy v c m/min Geometries Nickel Base Alloys Monel TM, Hastelloy, Inconel, Waspaloy v c Geometries Cobalt Base Alloys Haynes, Stellite v c Geometries Titanium Alloys 6AlV st nd m/min st nd m/min st nd m/min st nd v c Geometries 960 Negative geometry Positive geometry GP F - M 60 M - F 0 Flat Top 00 F - M F SR - M 70 SR - M 60 Flat Top 0 SR - M GP PM 60 L - L 0 PM 00 L - L F L - L 70 L - L 60 L - L 0 L - L Hardened Materials H Operation Depth of Cut mm Feed mm/rev v c m/min Alloy Steels 0-0 Rc Geometries Cutting Speed v c / Chipbreaker Designation v c Alloy Steels 0-6 Rc Geometries Tool & Die Steels 0-60 Rc st nd m/min st nd m/min st nd v c Geometries 960 Negative geometry Positive geometry F Flat Top Flat Top 0-80 Flat Top F PM PM 0-80 PM GP = General Purpose F = Finishing Customer Service - Tel.: + (0) Fax: + (0) 6 0

10 TEST RESULTS Material: X CrNiTi 6 Application: Roughing Insert: WNMG 0600-M Vc Feed Rate Depth of Cut Tool Life (m/mn) (mm/rev) (mm) (mn) Productivity improvement Total inserts costs Total parts costs 700 Competitor % 00 Tool Life Increase % Competitor Safety Material: Chrome Cobalt Application: Finishing Insert: CCGT 09T0-L Vc Feed Rate Depth of Cut Tool Life (m/mn) (mm/rev) (mm) (mn) Productivity improvement Total inserts costs Total parts costs Competitor % 000 Tool Life Increase % Competitor Safety Customer Service - Tel.: + (0) Fax: + (0) 6 0

11 TEST RESULTS Material: Inconel 78 Application: Roughing Insert: WNMG M Vc Feed Rate Depth of Cut Tool Life (m/mn) (mm/rev) (mm) (mn) Productivity improvement Total inserts costs Total parts costs 7 Competitor % 7 Tool Life Increase % 0 0 Competitor Safety Material: 7- PH Application: Semi-Finishing Insert: CNMG 008-M Vc Feed Rate Depth of Cut Tool Life (m/mn) (mm/rev) (mm) (mn) Productivity improvement Total inserts costs Total parts costs 00 Competitor % 600 Tool Life Increase % Competitor Safety Customer Service - Tel.: + (0) Fax: + (0) 6 0

12 TEST RESULTS Material: Titanium T 0 Gr Application: Semi-Finishing Insert: CCGT 09T08-PM Vc Feed Rate Depth of Cut Tool Life (m/mn) (mm/rev) (mm) (mn) Productivity improvement Total inserts costs Total parts costs 0 Competitor % 0 Tool Life Increase % Competitor Safety Customer Service - Tel.: + (0) Fax: + (0) 6 0

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15 APPLICATION GUIDE

16 APPLICATION GUIDE Geometry Chipbreaker Profile (mm) Applications Description M r = L High positive angle Low forces, good chip control Finishing to roughing on aluminum Finishing on high temp alloys N S r = 0. r = L Depth of cut:...a p = mm Feed:...f = mm/rev 0. M L High positive angle Low forces, good chip control Finishing on high temp alloys N S L Depth of cut:...a p = mm Feed:...f = mm/rev P M PF Finishing applications High positive edge Excellent surface finishes PF PM Depth of cut:...a p = mm Feed:...f = mm/rev PM Finishing / semi-finishing applications Positive edge for reduced forces Broad chip-control application range Excellent profiling capability P M r = 0.8 r = SR PM Depth of cut:...a p = mm Feed:...f = mm/rev 0. P M r = 0.8 PM 0 K r = 0. F PM Semi-finishing to light roughing Medium feed rates Medium depths of cut Depth of cut:...a p = mm Feed:...f = mm/rev Customer Service - Tel.: + (0) Fax: + (0) 6 0

17 APPLICATION GUIDE Geometry Chipbreaker Profile (mm) Applications Description M SR Finishing application High positive angle First choice on high-temp and stainless material Produces excellent surface finishes S SR F Depth of cut:...a p = mm Feed:...f = mm/rev 7 WN Finishing wiper application High productivity by increased feed rates Produces excellent surface finishes Light to medium depths of cut P K r = M WN Depth of cut:...a p = mm Feed:...f = mm/rev 0. 7 P M F r = 0.8 F M Semi-finishing application Medium positive angle Excellent profiling capability Depth of cut:...a p = mm Feed:...f = mm/rev.0 P 0 M F 6 r = 0.8 F M7 Finishing to medium machining High positive angle Low forces - ideal for soft materials, work hardening materials r = 0. S Depth of cut:...a p = mm Feed:...f = mm/rev. P 0 M M Semi-finishing to light roughing High positive angle Low forces - ideal for soft materials, work hardening materials 6 r = 0.8 S M Depth of cut:...a p = mm Feed:...f = mm/rev Customer Service - Tel.: + (0) Fax: + (0) 6 0

18 APPLICATION GUIDE Geometry Chipbreaker Profile (mm) Applications Description M M r =. M 8 Multi-purpose geometry for machining of sticky materials S r = Depth of cut:...a p = - 6 mm Feed:...f = mm/rev 0.8 P 0 0. M M 7 General machining Wide range of materials Positive angle Medium feed rates and medium depths of cut K 6 r =. r = 0.8 r = M Depth of cut:...a p = mm Feed:...f = mm/rev. P 0 0. M M7 6 r =.6 r =. r = 0.8 M7 Medium to light roughing Smooth chipbreaker for soft materials Neutral land for a good resistance S r = Depth of cut:...a p = mm Feed:...f = mm/rev P M8 8 6 r =.6 r =. r = 0.8 M8 General purpose to light roughing Strong edge for reliability Excellent on forged and cast components r = Depth of cut:...a p = mm Feed:...f = mm/rev 0. T P M r =.6 r =. r =. R R9 T High metal removal Coarse roughing and peeling of steels Depth of cut:...a p = mm Feed:...f = mm/rev Customer Service - Tel.: + (0) Fax: + (0) 6 0

19 APPLICATION GUIDE Geometry Chipbreaker Profile (mm) Applications Description.00 P 0 RP 0 0. K RP General purpose applications Neutral edge for reliable performance Effective profiling capability Broad chipbreaking capability Depth of cut:...a p = mm Feed:...f = mm/rev 9 0. P K RP 0 6 RP Semi roughing and roughing Neutral angle for strong edge Best for interrupted conditions Depth of cut:...a p =. -. mm Feed:...f = mm/rev Customer Service - Tel.: + (0) Fax: + (0) 6 0

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21 PRODUCT OFFERING

22 PRODUCT OFFERING Chipbreaker Style ISO Article Number ISO Size (mm) Grade I.C. Thickness Radius 960 Chipbreaker Style ISO Article Number ISO Size (mm) Grade I.C. Thickness Radius 960 CCGT L CCGT 0600-L CCGT 0600-L CCGT 0800-L CNMG F CNMG 00-F CNMG 008-F CNMG 0-F CCGT 0800-L CCGT 09T0-L CCGT 09T0-L CNMG F CNMG 00-F CNMG 008-F CCGT 09T08-L CCGT 008-L CCGT PM CCGT 0600-PM CCGT PM CNMG M CNMG 00-M CNMG 008-M CCGT 09T0-PM CNMG M CCGT 09T08-PM CCMT PM CCMT 0600-PM CCMT 0600-PM CNMG M CNMG 00-M CNMG 008-M CCMT 09T0-PM CNMG 0-M CCMT 09T08-PM CNMG 906-M CNGG SR CNGG 00-SR CNGG 00-SR CNMG M CNMG 00-M CNMG 008-M CNGG 00-SR CNMG 0-M CNGG 008-SR CNMG M CNMA CNMA CNMG 906-M CNMA CNMA CNMG M7 CNMG 008-M CNMG 0-M CNMA CNMA CNMA CNMA : Standard stocked Customer Service - Tel.: + (0) Fax: + (0) 6 0

23 PRODUCT OFFERING Chipbreaker Style ISO Article Number ISO Size (mm) Grade I.C. Thickness Radius 960 Chipbreaker Style ISO Article Number ISO Size (mm) Grade I.C. Thickness Radius 960 CNMG M8 CNMG 906-M CNMG 9066-M DNGG SR DNGG 00-SR DNGG 00-SR DNGG 00-SR DNGG 00-SR CNMG R CNMG R CNMG 906-R DNGG 00-SR DNGG 008-SR CNMG 9066-R DNMA DNMA DNMA CNMG WN CNMG 008-WN DNMA DNMA DNMA DNMA CPGT PM CPGT 0600-PM DNMG F DNMG 00-F CPGT PM CPGT 09T0-PM CPGT 09T08-PM DCGT L DCGT 0700-L DCGT 0700-L DNMG F DNMG 008-F DNMG 060-F DCGT T0-L DNMG 0608-F DCGT T0-L DCGT PM DCGT T08-L DCGT T0-PM DCGT T08-PM DNMG M DNMG 008-M DNMG 0608-M DNMG M DNMG 0608-M : Standard stocked DNMG 06-M Customer Service - Tel.: + (0) Fax: + (0) 6 0

24 PRODUCT OFFERING Chipbreaker Style ISO Article Number ISO Size (mm) Grade I.C. Thickness Radius 960 Chipbreaker Style ISO Article Number ISO Size (mm) Grade I.C. Thickness Radius 960 DPGT PM DPGT 0700-PM DPGT 0700-PM DPGT T08-PM SNMG F SNMG 008-F RCGT RP RCGT 000-RP SNMG M SNMG 008-M RCMT RP RCMT 080M0-RP RCMT 0TM0-RP SNMG M SNMG 008-M SNMG 906-M RCMT0M0-RP.76 - SNMG 9066-M RCMT 60M0-RP SCGT L RCMT 006M0-RP SCGT 09T0-L SCGT 09T08-L SNMG M7 SNMG 00-M SNMG 008-M SNMG 06-M SNMG 906-M SNMG 9066-M SCGT PM SCGT 09T08-PM SCGT 008-PM SNMG R SNMG 06-R SNMG 906-R SNMG 9066-R SNMG 09-R SNMA SNMA SNMA SNMM T-R9 SNMM 07 T-R SNMM 09 T-R SNMA SNMA SNMA SNMA SNMA : Standard stocked Customer Service - Tel.: + (0) Fax: + (0) 6 0

25 PRODUCT OFFERING Chipbreaker Style ISO Article Number ISO Size (mm) Grade I.C. Thickness Radius 960 Chipbreaker Style ISO Article Number ISO Size (mm) Grade I.C. Thickness Radius 960 SPGT PM SPGT 09T08-PM TNMG M TNMG 600-M TNMG 6008-M TNMG 00-M TNMG 008-M TCGT L TCGT 00-L TCGT 00-L TCGT 6T0-L TCGT 6T08-L TNMG M7 TNMG 0-M TNMG 00-M TNMG 008-M TNMG 0-M TCGT PM TCGT 00-PM TCGT 008-PM TCGT 6T0-PM TPGT PM TPGT 0900-PM TPGT 00-PM TPGT 008-PM TPGT 6T0-PM TCMT PM TCMT 6T0-PM TCMT 6T08-PM VCGT L TPGT 6T08-PM VCGT 0700-L VCGT 0700-L VCGT 00-L TNMA TNMA VCGT 00-L TNMA VCGT 00-L TNMA VCGT 00-L VCGT 008-L TNMG F TNMG 600-F TNMG 6008-F VCGT 600-L VCGT 6008-L VCGT 60-L TNMG M TNMG 6008-M TNMG 008-M VCGT L VCGT 00-L VCGT 00-L VCGT 008-L : Standard stocked Customer Service - Tel.: + (0) Fax: + (0) 6 0

26 PRODUCT OFFERING Chipbreaker Style ISO Article Number ISO Size (mm) Grade I.C. Thickness Radius 960 Chipbreaker Style ISO Article Number ISO Size (mm) Grade I.C. Thickness Radius VBGT PF VBGT 00-PF VBGT 600-PF VBGT 600-PF WNMG F WNMG 0800-F WNMG F VBGT 6008-PF VNGG SR VNGG 600-SR VNGG 600-SR WNMG M WNMG 0600-M WNMG M VNGG 600-SR WNMG M VNGG 600-SR VNMG M VNMG 600-M VNMG 6008-M WNMG M WNMG M WNMG 080-M VNMG M VNMG 6008-M WNMG M WNMG M WNMG 0800-M WNMG M WNMA WNMA WNMG M7 WNMG 080-M : Standard stocked Customer Service - Tel.: + (0) Fax: + (0) 6 0

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28 Safety France & Export, rue de la Garenne 90 Sèvres - France Tel.: + (0) Fax : + (0) 6 0 info.safety@safety-tools.com Safety Impero Italia Via Bachelet - Località Crocetta 900 S. Polo (Piacenza) - Italia Tel.: Fax: info.impero@safety-impero.com Safety Deutschland Philipp - Reis - Str. 7 D-60 Rodgau - Deutschland Tel.: +9 (0) Fax: +9 (0) info.safety-deutschland@safety-tools.com Safety Ibérica Pol. Ind. Roca - c./ Verneda s/n 0807-Martorelles (Barcelona) - España Tel.: Fax: info.safety-iberica@safety-tools.com BROC-960-/09-ENG

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