Double Clamp Series TOOLS NEWS. New Clamp Bridge Simple and highly rigid clamping. Single Action Type B091G Update

Transcription

1 Single Action Type TOOLS NEWS Update 091G Double Series New Simple and highly rigid clamping y A simple, secure clamping system ensures stable machining. y New holders for VN type 35 rhombic inserts. Series expansion. y New design clamp bridge for ultra clamping rigidity and improved chip evacuation.

2 Single Action Type Double Series Features Single action type double clamp system anewly developed highly rigid clamping system. bridge Insert pin screw aeasy and secure insert retention. aworld class cutting edge indexing accuracy. New optimized clamp bridge The clamp bridge features a new geometry that is optimized for promoting good chip fl ow while maintaining tool rigidity. This has been achieved by using CAE design analysis technology to avoid chip packing problems. This new bridge type is also compatible with both right and left hand tool holders. igher vibration resistance and chip discharge properties The dimple boring bar features excellent vibration resistance properties and through coolant holes for better chip discharge. In addition, a scale for easy overhang length setting is etched on the body. Dimple older Coolant ole Scale Special surface treatment The body and clamp bridge has been treated with a special surface coating for higher corrosion and abrasion resistance. Double-ended torx hole clamp screw Equally sized torx holes are provided on both ends of the clamp screw, making it easy to attach and remove the insert even when an inverted holder is used, thus ensuring rapid insert indexing and secure clamping. Torx hole 1

3 A wide selection of tool holders Mitsubishi s Double series. 13 types, 84 items Shape Tool holder geometry External turning Type No. of items oring Type No. of items Cutting Performance ing Rigidity igher fracture resistance during interrupted cutting! Accurate Cutting Edge Positioning Precise cutting performance! DOULE CLAMP OLDER Lever Lock Type Insert failure Normal wear Actual cutting diameter (mm) Lever Lock Type DOULE CLAMP OLDER A Cutting time (min) C D E Insert corner change position E D C A &300 <Cutting conditions> Workpiece : JIS S45C Insert : CNMG Cutting Speed : 70 m/min Depth of cut : 3.0 mm Feed : 0.35 mm/rev Dry cutting 100 &60 <Cutting conditions> Workpiece : JIS SCM440 Insert : CNMG Cutting Speed : 150 m/min Depth of cut : 3.0 mm Feed : 0.6 mm/rev Wet cutting 2

4 Single Action Type DOULE CLAMP OLDER External turning, DOULE CLAMP type Facing F LP MP MK DCLN DCLNR/L F L R L L F a a DCLNR/L2020K09 a a CNMG 09T3pp (LLSCN33) LLSCN3T3 LLP23 DCK2211 DCS2 DC0520T TKY15F (12) (12) (12) (12) Medium Medium to Rough Stainless CN Standard RP MS (09,12) (12) (12) (12) 09T3pp LLSCN3T3 (LLSCN33) LLP23 DCK2211 DCS2 DC0520T TKY15F DCLNR/L2525M09 a a 09T3pp LLSCN3T3 (LLSCN33) LLP23 DCK2211 DCS2 DC0520T TKY15F DCLNR/L2020K12 a a CNMA 1204pp LLSCN42 LLP14 DCK2613 DCS1 DC0621T TKY20F DCLNR/L2525M12 a a CNMG CNMM 1204pp LLSCN42 LLP14 DCK2613 DCS1 DC0621T TKY20F DCLNR/L3225P12 a a CNGG 1204pp LLSCN42 LLP14 DCK2613 DCS1 DC0621T TKY20F 1 Torque (N m) : DC0520T=3.5, DC0621T=5.0 2 Please use shim no. LLSCN33 with 3.18mm thick inserts. When using 3.18mm thick inserts, shim should be ordered separately. DDJN External turning, Copying Right hand tool holder shown. 2 1 DOULE CLAMP type F LP MP MK 3 F L R L L F DDJNR/L a a 1104pp LLSDN32 LLP23 DCK2211 DCS2 DC0520T TKY15F DDJNR/L2020K11 a a DNMG 1104pp LLSDN32 LLP23 DCK2211 DCS2 DC0520T TKY15F DDJNR/L2525M11 a a DNMX 1104pp LLSDN32 LLP23 DCK2211 DCS2 DC0520T TKY15F DDJNR/L3225P11 a a 1104pp LLSDN32 LLP23 DCK2211 DCS2 DC0520T TKY15F DDJNR/L2020K15 a a DNMA 1504pp (LLSDN42) LLSDN43 LLP24 DCK2613 DCS1 DC0621T TKY20F DNMG DNMM DDJNR/L2525M15 a a DNMX 1504pp (LLSDN42) LLSDN43 LLP24 DCK2613 DCS1 DC0621T TKY20F DNGA DDJNR/L3225P15 a a DNGG 1504pp (LLSDN42) LLSDN43 LLP24 DCK2613 DCS1 DC0621T TKY20F 1 Torque (N m) : DC0520T=3.5, DC0621T=5.0 2 Please use shim no. LLSDN42 with 6.35mm thick inserts. When using 6.35mm thick inserts, shim should be ordered separately. RECOMMENDED CUTTING CONDITIONS Work Material P Finish FS NX Mild Steel ( <180) Light S NX Medium MS UE Carbon Steel Alloy Steel ( ) Cutting Mode Finish Light Medium reaker Grade F NX S UE MP UE Right hand tool holder shown. (15) (15) (15) (15) Medium to Rough Stainless G Class CN RP MS R/L (15) (15) (15) (15) 2 1 Cutting Speed (m/min) Work Material Cutting Mode reaker M Finish F US Stainless Steel (<200) Light S US Medium MS US K Gray Cast Iron Light MA UC ( <350MPa) Medium Standard UC (Note 1) The insert photos are only examples. The letters refer to the chip breaker and the dimension refers to the inscribed circle. (Note 2) The new type clamp bridge and clamp screw can be used on conventional Double holders. For details, refer to the cross reference table on page 10. a : Inventory maintained in Japan. Grade Cutting Speed (m/min)

5 DTGN External turning DOULE CLAMP type F LP MP MK 91 F 91 L R L L F DTGNR/L a a TNMA 1604pp LLSTN32 (LLSTN33) LLP23 DCK2211 DCS2 DC0520T TKY15F TNMG DTGNR/L2020K16 a a TNMM 1604pp LLSTN32 (LLSTN33) LLP23 DCK2211 DCS2 DC0520T TKY15F TNGA DTGNR/L2525M16 a a TNGG 1604pp LLSTN32 (LLSTN33) LLP23 DCK2211 DCS2 DC0520T TKY15F 1 Torque (N m) : DC0520T=3.5 2 Please use shim no. LLSTN33 with 3.18mm thick inserts. When using 3.18mm thick inserts, shim should be ordered separately. Right hand tool holder shown. Medium to Rough Stainless G Class CN RP MS R/L DWLN External turning, Facing DOULE CLAMP type F LP MP MK F L R L L F DWLNR/L a a 06T3pp LLSWN3T3 (LLSWN32) LLP23 DCK2211 DCS2 DC0520T TKY15F DWLNR/L2020K06 a a WNMG 06T3pp LLSWN3T3 (LLSWN32) LLP23 DCK2211 DCS2 DC0520T TKY15F DWLNR/L2525M06 a a 06T3pp LLSWN3T3 (LLSWN32) LLP23 DCK2211 DCS2 DC0520T TKY15F DWLNR/L2020K08 a a 0804pp LLSWN42 LLP14 DCK2613 DCS1 DC0621T TKY20F DWLNR/L2525M08 a a WNMA WNMG 0804pp LLSWN42 LLP14 DCK2613 DCS1 DC0621T TKY20F DWLNR/L3225P08 a a 0804pp LLSWN42 LLP14 DCK2613 DCS1 DC0621T TKY20F Right hand tool holder shown. (08) (08) (06,08) (08) Medium Medium to Rough Stainless CN Standard RP MS (08) (08) (06,08) Torque (N m) : DC0520T=3.5, DC0621T=5.0 2 Please use shim no. LLSWN32 with 4.76mm thick inserts. When using 4.76mm thick inserts, shim should be ordered separately. 4

6 Single Action Type DOULE CLAMP OLDER External turning, DOULE CLAMP type Copying F LP MP MK DVJN F 13 L R L L F DVJNR/L2020K16 a a VNMG 1604pp DCSVN32 LLP13 DCK3113 DCS2 DC0520T TKY15F VNGA DVJNR/L2525M16 a a VNGG 1604pp DCSVN32 LLP13 DCK3113 DCS2 DC0520T TKY15F Torque (N m) : DC0520T=3.5 Medium Stainless G Class CN Standard MS R/L Right hand tool holder shown. DVPN Facing, Copying DOULE CLAMP type F LP MP MK F L 13 Right hand tool holder shown. R L L F DVPNR/L2020K16 a a VNMG 1604pp DCSVN32 LLP13 DCK3113 DCS2 DC0520T TKY15F VNGA DVPNR/L2525M16 a a VNGG 1604pp DCSVN32 LLP13 DCK3113 DCS2 DC0520T TKY15F Torque (N m) : DC0520T=3.5 Medium Stainless G Class CN Standard MS R/L RECOMMENDED CUTTING CONDITIONS Work Material P Finish FS NX Mild Steel ( <180) Light S NX Medium MS UE Carbon Steel Alloy Steel ( ) (Note) Cutting Mode Finish Light Medium reaker Grade Cutting Speed (m/min) F NX S UE MP UE Work Material Cutting Mode reaker Grade M Finish F US Stainless Steel (<200) Light S US Medium MS US K Gray Cast Iron Light MA UC ( <350MPa) Medium Standard UC The insert photos are only examples. The letters refer to the chip breaker and the dimension refers to the inscribed circle. Cutting Speed (m/min) 5 a : Inventory maintained in Japan.

7 DVVN External turning, Copying DOULE CLAMP type F LP MP MK L Medium Stainless G Class CN Standard MS R/L F L F DVVNN2020K16 a VNMA 1604pp DCSVN32 LLP13 DCK3113 DCS2 DC0520T TKY15F VNMG VNGA DVVNN2525M16 a VNGG 1604pp DCSVN32 LLP13 DCK3113 DCS2 DC0520T TKY15F Torque (N m) : DC0520T=3.5 6

8 Single Action Type DOULE CLAMP DCLN R L DDUN DMIN GAMF DMIN GAMF RE RE LDRED LDRED DCON LDRED GAMF DMIN RE A25R-DCLNR/L12 a a CNMA 1204pp LLSCP42 LLP14 DCK2613 DCS1 DC0621T TKY20F A32S-DCLNR/L12 a a CNMG CNMM 1204pp LLSCN42 LLP14 DCK2613 DCS1 DC0621T TKY20F A40T-DCLNR/L12 a a CNGG 1204pp LLSCN42 LLP14 DCK2613 DCS1 DC0621T TKY20F Torque (N m) : DC0621T=5.0 DIMPLE AR With coolant hole With coolant hole CNooinserts DCON DCON Finish Light Light Medium F SA LP MP (12) (12) (12) (12) Medium Medium Stainless M Standard MM CN Right hand tool holder shown. (12) (12) (12) (12) Dimensions(mm) DNooinserts F LP MP M (15) (15) (15) (15) Medium Stainless G class Standard MM R/L CN Right hand tool holder shown. (15) (15) (15) (15) Dimensions(mm) DCON LDRED GAMF DMIN RE R L A25R-DDUNR/L15 a a DNMA 1504pp LLSDP42 LLP14 DCK2613 DCS1 DC0621T TKY20F DNMG A32S-DDUNR/L15 a a DNMX 1504pp LLSDN42 LLP14 DCK2613 DCS1 DC0621T TKY20F DNGA A40T-DDUNR/L15 a a DNGG 1504pp LLSDN42 LLP14 DCK2613 DCS1 DC0621T TKY20F Torque (N m) : DC0621T=5.0 RECOMMENDED CUTTING CONDITIONS Work Material ardness Cutting l/d <3 l/d=3 4 Mode Cutting Speed Feed Depth of Cut Cutting Speed Feed Depth of Cut (m/min) (mm/rev) (mm) (m/min) (mm/rev) (mm) P Carbon Steel Alloy Steel Medium 110 (80 140) 0.25 ( ) (80 140) 0.2 ( ) 4.0 M Stainless Steel <200 Medium 80 (60 100) 0.2 ( ) (50 100) 0.15 ( ) 3.0 K Gray Cast Iron Tensile Strength Medium 80 (60 100) 0.25 ( ) (60 100) 0.2 ( ) <350MPa 4.0 (Note 1) The insert photos are only examples. The letters refer to the chip breaker and the dimension refers to the inscribed circle. (Note 2) When using insert with right and left hand chip breaker, please use left hand insert for right hand holder and right hand insert for left hand holder. 7 a : Inventory maintained in Japan.

9 DSKN DMIN GAMF RE With coolant hole LDRED SNooinserts DCON F LP MP M (12) Medium (12) Stainless (12) G class (12) CN Standard MM R/L Right hand tool holder shown. (12) (12) (12) (12) Dimensions(mm) R L DCON LDRED GAMF DMIN RE A25R-DSKNR/L12 a a SNMA SNMG 1204pp LLSSP42 LLP14 DCK2613 DCS1 DC0621T TKY20F A32S-DSKNR/L12 a a SNMM SNGA SNGG 1204pp LLSSN42 LLP14 DCK2613 DCS1 DC0621T TKY20F Torque (N m) : DC0621T=5.0 DTFN DMIN GAMF RE With coolant hole LDRED TNooinserts DCON F LP MP M Medium Stainless G class Standard MM R/L CN Right hand tool holder shown. Dimensions(mm) R L DCON LDRED GAMF DMIN RE A25R-DTFNR/L16 a a TNMA TNMG 1604pp LLSTP32 LLP23 DCK2211 DCS2 DC0520T TKY15F A32S-DTFNR/L16 a a TNMM TNGA TNGG 1604pp LLSTN32 LLP23 DCK2211 DCS2 DC0520T TKY15F Torque (N m) : DC0520T=3.5 (Note 1) The insert photos are only examples. The letters refer to the chip breaker and the dimension refers to the inscribed circle. (Note 2) When using insert with right and left hand chip breaker, please use left hand insert for right hand holder and right hand insert for left hand holder. 8

10 Single Action Type DOULE CLAMP DVUN DIMPLE AR With coolant hole DMIN GAMF RE 5 LDRED VNooinserts DCON F LP MP M (16) Medium (16) Stainless (16) G class (16) CN Standard MM R/L Right hand tool holder shown. Dimensions(mm) DCON LDRED GAMF DMIN RE R L A40T-DVUNR/L16 a a VNMA VNGA 1604pp DCSVN32 LLP13 DCK3113 DCS2 DC0520T TKY15F Torque (N m) : DC0520T=3.5 DWLN With coolant hole WNooinserts F LP MP M R L DMIN GAMF RE LDRED DCON LDRED GAMF DMIN RE A25R-DWLNR/L06 a awnmg 0604pp LLSWP32 LLP23 DCK2211 DCS2 DC0520T TKY15F A25R-DWLNR/L08 a a 0804pp LLSWP42 LLP14 DCK2613 DCS1 DC0621T TKY20F WNMA A32S-DWLNR/L08 a a 0804pp LLSWN42 LLP14 DCK2613 DCS1 DC0621T TKY20F WNMG A40T-DWLNR/L08 a a 0804pp LLSWN42 LLP14 DCK2613 DCS1 DC0621T TKY20F Torque (N m) : DC0520T=3.5, DC0621T=5.0 DCON (08) (08) (06,08) (08) Medium Medium Rough Stainless Standard RP MM Right hand tool holder shown. (08) (08) (06,08) Dimensions(mm) RECOMMENDED CUTTING CONDITIONS l/d <3 l/d=3 4 Cutting Work Material ardness Mode Cutting Speed Feed Depth of Cut Cutting Speed Feed Depth of Cut (m/min) (mm/rev) (mm) (m/min) (mm/rev) (mm) P Carbon Steel (80 140) 0.25 ( ) (80 140) 0.2 ( ) 4.0 Alloy Steel Medium M Stainless Steel <200 Medium 80 (60 100) 0.2 ( ) (50 100) 0.15 ( ) 3.0 K Gray Cast Iron Tensile Strength Medium 80 (60 100) 0.25 ( ) (60 100) 0.2 ( ) <350MPa 4.0 (Note 1) The insert photos are only examples. The letters refer to the chip breaker and the dimension refers to the inscribed circle. (Note 2) When using insert with right and left hand chip breaker, please use left hand insert for right hand holder and right hand insert for left hand holder. 9 a : Inventory maintained in Japan.

11 Cross reference table for old and new parts DCLNR/L (LLSCN33) LLSCN3T3 LLP23 DCS2 DCK11R/L DCK2211 DCCS085 DC0520T KY30R TKY15F LL3 DCLNR/L2020K09 (LLSCN33) LLSCN3T3 LLP23 DCS2 DCK11R/L DCK2211 DCCS085 DC0520T KY30R TKY15F LL3 DCLNR/L2525M09 (LLSCN33) LLSCN3T3 LLP23 DCS2 DCK11R/L DCK2211 DCCS085 DC0520T KY30R TKY15F LL3 DCLNR/L2020K12 LLSCN42 LLP14 DCS1 DCK14R/L DCK2613 DCS106 DC0621T KY40R TKY20F LL4 DCLNR/L2525M12 LLSCN42 LLP14 DCS1 DCK14R/L DCK2613 DCS106 DC0621T KY40R TKY20F LL4 DCLNR/L3225P12 LLSCN42 LLP14 DCS1 DCK14R/L DCK2613 DCS106 DC0621T KY40R TKY20F LL4 DDJNR/L LLSDN32 LLP23 DCS2 DCK11R/L DCK2211 DCCS085 DC0520T KY30R TKY15F LL3 DDJNR/L2020K11 LLSDN32 LLP23 DCS2 DCK11R/L DCK2211 DCCS085 DC0520T KY30R TKY15F LL3 DDJNR/L2525M11 LLSDN32 LLP23 DCS2 DCK11R/L DCK2211 DCCS085 DC0520T KY30R TKY15F LL3 DDJNR/L3225P11 LLSDN32 LLP23 DCS2 DCK11R/L DCK2211 DCCS085 DC0520T KY30R TKY15F LL3 DDJNR/L2020K15 (LLSDN42) LLSDN43 LLP24 (LLP14) DCS1 DCK14R/L DCK2613 DCS106 DC0621T KY40R TKY20F LL4 DDJNR/L2525M15 (LLSDN42) LLSDN43 LLP24 (LLP14) DCS1 DCK14R/L DCK2613 DCS106 DC0621T KY40R TKY20F LL4 DDJNR/L3225P15 (LLSDN42) LLSDN43 LLP24 (LLP14) DCS1 DCK14R/L DCK2613 DCS106 DC0621T KY40R TKY20F LL4 DTGNR/L (LLSTN33) LLSTN32 LLP23 DCS2 DCK11R/L DCK2211 DCCS085 DC0520T KY30R TKY15F LL3 DTGNR/L2020K16 (LLSTN33) LLSTN32 LLP23 DCS2 DCK11R/L DCK2211 DCCS085 DC0520T KY30R TKY15F LL3 DTGNR/L2525M16 (LLSTN33) LLSTN32 LLP23 DCS2 DCK11R/L DCK2211 DCCS085 DC0520T KY30R TKY15F LL3 DWLNR/L (LLSWN32) LLSWN3T3 LLP23 DCS2 DCK11R/L DCK2211 DCCS085 DC0520T KY30R TKY15F LL3 DWLNR/L2020K06 (LLSWN32) LLSWN3T3 LLP23 DCS2 DCK11R/L DCK2211 DCCS085 DC0520T KY30R TKY15F LL3 DWLNR/L2525M06 (LLSWN32) LLSWN3T3 LLP23 DCS2 DCK11R/L DCK2211 DCCS085 DC0520T KY30R TKY15F LL3 DWLNR/L2020K08 LLSWN42 LLP14 DCS1 DCK14R/L DCK2613 DCS106 DC0621T KY40R TKY20F LL4 DWLNR/L2525M08 LLSWN42 LLP14 DCS1 DCK14R/L DCK2613 DCS106 DC0621T KY40R TKY20F LL4 DWLNR/L3225P08 LLSWN42 LLP14 DCS1 DCK14R/L DCK2613 DCS106 DC0621T KY40R TKY20F LL4 older Old Number New Number Old Number New Number Old Number New Number Punch Operational Guidance awhen indexing or replacing an insert, check there is clearance between the protruding section of the clamp and the insert, as shown in the figure below. Guide: Turn the clamp screw 2-3 rotations from the fully clamped state to ensure clearance. awhen clamping the insert, be sure to use the wrench provided. Over tightening may cause damage to the clamp bridge and the torx holes of the clamp screw. (The appropriate tightening torque is 5.0Nm for a TKY20F wrench size; 3.5Nm for a TKY15F type.) Unclamped state ed state Clearance bridge protrusion screw screw Insert Insert aif chips interfere or wrap around the clamp screw, the selected insert breaker may not be suitable. In this case, a review of the insert breaker is recommended as this may affect the surface fi nish accuracy of the workpiece. 10

12 Application Examples Tool DCLNL2525M12 DWLNR2020K08 DVJNR2525M16 Insert Insert Grade CNMG MA P10 CVD WNMG SA P10 CVD VNMG MV UE6020 JIS S53C JIS S45C JIS SCM440 Workpiece ø85 ø30 ø Cutting Conditions Cutting Speed (m/min) Feed (mm/rev) Depth of Cut (mm) Cutting mode Water soluble Water soluble Water soluble Results Abnormal damage to the insert is unlikely to occur during machining because misclamping can easily be avoided compared to when using conventional products. Dimensional control becomes easier due to a higher cutting edge positioning accuracy. igher clamping rigidity of the insert and a 20% increase in the number of components machined. Tool Insert Insert Grade A32S-DTFNR16 A32S-DCLNR12 A25R-DDUNR15 TNMG MS CNMG MS DNMG MA US7020 VP15TF UE6020 JIS S45C JIS SUS316 JIS SCM440 Workpiece ø40 ø50 ø Cutting Conditions Cutting Speed (m/min) Feed (mm/rev) Depth of Cut (mm) Cutting mode Water soluble Water soluble Water soluble Results Excellent machining with no vibration even when using a long overhang of l/ d = 5.5. Double tool life achieved with no vibration when compared to conventional products. Prolonged tool life with no vibration even when using an overhang 2 times longer than normal. For Your Safety adon't handle inserts and chips without gloves. aplease machine within the recommended application range and exchange expired tools with new ones in advance of breakage. aplease use safety covers and wear safety glasses. awhen using compounded cutting oils, please take fire precautions. awhen using rotating tools, please make a trial run to check run-out, vibration and abnormal sounds etc. agrinding or heating of cutting tools produces dust and mist. Inhaling large amount of dust or contacting with eyes and skins may harm your body. MITSUISI MATERIALS CORPORATION Overseas Sales Dept, Asian Region KFC bldg., 8F, Yokoami, Sumida-ku, Tokyo , Japan TEL FAX Overseas Sales Dept, European & American Region KFC bldg., 8F, Yokoami, Sumida-ku, Tokyo , Japan TEL FAX URL : (Tools specifications subject to change without notice.) EXP-13-E E( - )