DHAR Test Assessment No. DHAR a.1 Page 1 of 3. The Fire Resistance Performance of E+ Doorsets with nominated variation to the Door lockset
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1 Exova Warringtonfire Aus Pty Ltd Unit 2, Hammond Road Dandenong, Victoria 3175 T: +61 (0) F: +61 (0) W: Postal Address: PO Box 4282 Dandenong South, Victoria 3164 DHAR Test Assessment No. DHAR a.1 Page 1 of 3 Test Sponsors Lane Security (ITW Proline) Newton Rd Wetherill Park, NSW, 2164 and E Plus Building Products Pty Ltd Tulip Street Cheltenham VIC 3192 Issue Date 18/05/2016 Validity Date 18/05/2021 The Fire Resistance Performance of E+ Doorsets with nominated variation to the Door lockset Variations Considered in this Report Fitting a Lane Series L8 lever in lieu of the door lockset tested in the referenced tests. Referenced Test Reports Test Report Doorset Description Test Standard FSV 0608 FSV 0609 SI 2271 Single leaf Plywood faced E-core mini Doorset nominally 35mm thick Single leaf Plywood faced E-core Doorset nominally 45mm thick Two Leaf Plywood faced E-core Doorset nominally 45mm thick AS AS AS Additional Supporting Data Test Reference Doorset Description Test Duration Test Standard EWFA Single Leaf Plywood faced E-core Doorset nominally 35mm thick. 121 minutes AS A pilot fire resistance test in accordance with Appendix B11 of AS was conducted on a pilot doorset on the 23 March It included a Lane Series L8 lever fitted into the door leaf. TESTING AUTHORITY Exova Warringtonfire Aus Pty Ltd Address PO Box 4282 DANDENONG SOUTH VIC 3164 Unit 2, Hammond Road DANDENONG VIC 3175 Phone / Fax 61 (0) / 61 (0) ABN / Home Page Authorisation Prepared By: Reviewed By: Anthony Rosamilia Steven Halliday
2 DHAR Assessment Report No. DHAR a.1 Page 2 of 3 Tested Hardware Description Unexposed side Latch Edge Exposed side Product name: Lane Series L8 lever Door system properties: Door leaf thickness: 38mm Backset : 70mm Lockset type: Cylinder Location: 245mm from the centre of the lock to the bottom of the door leaf Cut-out size for lockset: To fit lock Function verification: Opening force: 1.18N Closing force: 1.18N Latching force: 14.71N 50 opening and closing cycle: Completed prior to test Average door gap clearance: Top edge: 1.3mm Latch edge: 1.7mm Hinge edge: 1.7mm Discussion It is expected that if the proposed Lane Series L8 lever does not initiate failure of the pilot doorset before failure occurred on the referenced doorsets, then substituting the proposed door lockset with the one tested on the reference doorsets will not be detrimental to the performance of the reference doorsets. AS states that sustained flaming on the surface of the unexposed face for 10 seconds or longer constitutes integrity failure. AS also states that a latching mechanism ceasing to be engaged constitutes integrity failure. During the referenced test EWFA the Lane Series L8 lever did not initiate failure of the doorset for the duration of the test. Results from pilot scale test EWFA show that the Lane Series L8 lever is positively assessed for the test periods as indicated below. Conclusions On the basis of the above discussion, it is the opinion of this laboratory that the doorsets listed below will achieve the FRL listed below if they are fitted with a Lane Series L8 lever on the doorsets as described in this assessment report. This assessment has been prepared in accordance with Section 4.2 of AS :2005 and is conditional upon the operational characteristics and materials of the doorset complying with Section 2 of AS :2005. The field of application of the door lockset is defined by the field of application of the doorset the door lockset is installed upon. Test Ref Description FRL FSV 0608 FSV 0609 SI 2271 Single leaf Plywood faced E-core mini Doorset nominally 35mm thick Single leaf Plywood faced E-core Doorset nominally 45mm thick Two Leaf Plywood faced E-core Doorset nominally 45mm thick
3 DHAR Assessment Report No. DHAR a.1 Page 3 of 3 Conditions/Validity The conclusions of this assessment may be used to directly assess the fire hazard, but it should be recognised that a single test method will not provide a full assessment of fire hazard under all conditions. Because of the nature of fire resistance testing, and the consequent difficulty in quantifying the uncertainty of measurement, it is not possible to provide a stated degree of accuracy. The inherent variability in test procedures, materials and methods of construction, and installation may lead to variations in performance between elements of similar construction. The assessment can therefore only relate only to the actual prototype test specimens, testing conditions, and methodology described in the supporting data, and does not imply any performance abilities of constructions of subsequent manufacture. This assessment is based on information and experience available at the time of preparation. The published procedures for the conduct of tests and the assessment of test results are the subject of constant review and improvement and it is recommended that this report be reviewed by the validity date by Exova Warringtonfire Aus Pty. Ltd. The information contained in this report shall not be used for the assessment of variations other than those stated in the conclusions above. The assessment is valid provided no modifications are made to the systems detailed in this report. All details of construction should be consistent with the requirements stated in the relevant test reports and all referenced documents.
4 Exova Warringtonfire Aus Pty Ltd Unit 2, Hammond Road Dandenong, Victoria 3175 T: +61 (0) F: +61 (0) W: Postal Address: PO Box 4282 Dandenong South, Victoria 3164 DHAR Test Assessment No. DHAR a.1 Page 1 of 3 Test Sponsors Lane Security (ITW Proline) Newton Rd Wetherill Park, NSW, 2164 and Firecore Pty Limited 291 Warringah Road Beacon Hill NSW 2100 Issue Date 18/05/2016 Validity Date 18/05/2021 The Fire Resistance Performance of TVC30 Core Firecore Doorsets with nominated variation to the Door lockset Variations Considered in this Report Fitting a Lane Series L8 lever with snib to the door leaf in lieu of the door lockset tested in the referenced tests. Referenced Test Reports Test Report Doorset Description Test Standard FSV 1382a FSV 1418a FSV 1391a Single Leaf TVC30 Core Firecore Doorset nominally 38 mm thick Single Leaf TVC40 Core Firecore Doorset nominally 48 mm thick Double Leaf TVC40 Core Firecore Doorset nominally 48mm thick AS AS AS Additional Supporting Data Test Reference Doorset Description Test Duration Test Standard EWFA Single Leaf TVC30 Core Firecore Doorset nominally 38 mm thick 121 minutes AS A pilot fire resistance test in accordance with Appendix B11 of AS was conducted on a pilot doorset on the 22 February It included a Lane Series L8 lever with snib fitted into the door leaf. TESTING AUTHORITY Exova Warringtonfire Aus Pty Ltd Address PO Box 4282 DANDENONG SOUTH VIC 3164 Unit 2, Hammond Road DANDENONG VIC 3175 Phone / Fax 61 (0) / 61 (0) ABN / Home Page Authorisation Prepared By: Reviewed By: Anthony Rosamilia Steven Halliday
5 DHAR Assessment Report No. DHAR a.1 Page 2 of 3 Tested Hardware Description Unexposed side Latch Edge Exposed side Product name: Lane Series L8 lever with snib Door system properties: Door leaf thickness: 38mm Backset : 70mm Lockset type: Cylinder Location: 242mm from the centre of the lock to the bottom of the door leaf Cut-out size for lockset: To fit cylinder Function verification: Opening force:1.0n Closing force: 1.7N Latching force: 7.4N 50 opening and closing cycle: Completed prior to test Average door gap clearance: Top edge: 2.7mm Latch edge: 2.8mm Hinge edge: 2.2mm Discussion It is expected that if the proposed Lane Series L8 lever with snib does not initiate failure of the pilot doorset before failure occurred on the referenced doorsets, then substituting the proposed door lockset with the one tested on the reference doorsets will not be detrimental to the performance of the reference doorsets. AS states that sustained flaming on the surface of the unexposed face for 10 seconds or longer constitutes integrity failure. AS also states that a latching mechanism ceasing to be engaged constitutes integrity failure. During the referenced test EWFA the Lane Series L8 lever with snib did not initiate failure of the doorset for the duration of the test. Results from pilot scale test EWFA show that the Lane Series L8 lever with snib is positively assessed for the test periods as indicated below. Conclusions On the basis of the above discussion, it is the opinion of this laboratory that the doorsets listed below will achieve the FRL listed below if they are fitted with a Lane Series L8 lever with snib on the doorsets as described in this assessment report. This assessment has been prepared in accordance with Section 4.2 of AS :2005 and is conditional upon the operational characteristics and materials of the doorset complying with Section 2 of AS :2005. The field of application of the door lockset is defined by the field of application of the doorset the door lockset is installed upon. Test Ref Description FRL FSV 1382a FSV 1418a FSV 1391a Single Leaf TVC30 Core Firecore Doorset nominally 38 mm thick Single Leaf TVC40 Core Firecore Doorset nominally 48 mm thick Double Leaf TVC40 Core Firecore Doorset nominally 48mm thick
6 DHAR Assessment Report No. DHAR a.1 Page 3 of 3 Conditions/Validity The conclusions of this assessment may be used to directly assess the fire hazard, but it should be recognised that a single test method will not provide a full assessment of fire hazard under all conditions. Because of the nature of fire resistance testing, and the consequent difficulty in quantifying the uncertainty of measurement, it is not possible to provide a stated degree of accuracy. The inherent variability in test procedures, materials and methods of construction, and installation may lead to variations in performance between elements of similar construction. The assessment can therefore only relate only to the actual prototype test specimens, testing conditions, and methodology described in the supporting data, and does not imply any performance abilities of constructions of subsequent manufacture. This assessment is based on information and experience available at the time of preparation. The published procedures for the conduct of tests and the assessment of test results are the subject of constant review and improvement and it is recommended that this report be reviewed by the validity date by Exova Warringtonfire Aus Pty. Ltd. The information contained in this report shall not be used for the assessment of variations other than those stated in the conclusions above. The assessment is valid provided no modifications are made to the systems detailed in this report. All details of construction should be consistent with the requirements stated in the relevant test reports and all referenced documents.
7 Exova Warringtonfire Aus Pty Ltd Unit 2, Hammond Road Dandenong, Victoria 3175 T: +61 (0) F: +61 (0) W: Postal Address: PO Box 4282 Dandenong South, Victoria 3164 DHAR Test Assessment No. DHAR Page 1 of 3 Test Sponsor Pyropanel Developments Pty Ltd Unit 1, 97 Lewis Rd Wantirna South VIC 3152 Hardware Supplier Lane Security (ITW Proline) Newton Rd Wetherill Park, NSW, 2164 Issue Date 05/08/2016 Validity Date 05/08/2021 The Fire Resistance Performance of Pyropanel FR Board Mini Doorsets with nominated variation to the door lockset Variations Considered in this Report Fitting a Lane Series L8 lever in lieu of the door lockset tested in the referenced tests. Referenced Test Reports Test Report Doorset Description Test Standard FR 3262 FR 1618 FR 1645 Single Leaf Pyropanel Doorset nominally 38mm thick Single Leaf Pyropanel Doorset nominally 48mm thick Two Leaf Pyropanel Doorset nominally 48mm thick AS AS AS Additional Supporting Data Test Reference Doorset Description Test Duration Test Standard EWFA Single Leaf Pyropanel FR Board Mini Doorset nominally 38mm thick 121 minutes AS A pilot fire resistance test in accordance with Appendix B11 of AS was conducted on a pilot doorset on the 9 June It included a Lane Series L8 lever fitted into the door leaf. TESTING AUTHORITY Exova Warringtonfire Aus Pty Ltd Address PO Box 4282 DANDENONG SOUTH VIC 3164 Unit 2, Hammond Road DANDENONG VIC 3175 Phone / Fax 61 (0) / 61 (0) ABN / Home Page Authorisation Prepared By: Reviewed By: Anthony Rosamilia Steven Halliday
8 DHAR Assessment Report No. DHAR Page 2 of 3 Tested Hardware Description Unexposed side Latch Edge Exposed side Product name: Lane Series L8 lever Door system properties: Door leaf thickness: 38mm Backset : 70mm Lockset type: 6 pin solid brass cylinder Location: 252mm from the centre of the lock to the bottom of the door leaf Cut-out size for lockset: To fit lock Function verification: Opening force:1.5n Closing force: 2.0N Latching force: 98.1N Moment: 0.065Nm 50 opening and closing cycle: Completed prior to test Average door gap clearance: Top edge: 1.5mm Latch edge: 1.5mm Hinge edge: 1.7mm Discussion It is expected that if the proposed Lane Series L8 lever does not initiate failure of the pilot doorset before failure occurred on the referenced doorsets, then substituting the proposed door lockset with the one tested on the reference doorsets will not be detrimental to the performance of the reference doorsets. AS states that sustained flaming on the surface of the unexposed face for 10 seconds or longer constitutes integrity failure. AS also states that a latching mechanism ceasing to be engaged constitutes integrity failure. During the referenced test EWFA the Lane Series L8 lever did not initiate failure of the doorset for the duration of the test. Results from pilot scale test EWFA show that the Lane Series L8 lever is positively assessed for the test periods as indicated below. Conclusions On the basis of the above discussion, it is the opinion of this laboratory that the doorsets listed below will achieve the FRL listed below if they are fitted with a Lane Series L8 lever on the doorsets as described in this assessment report. This assessment has been prepared in accordance with Section 4.2 of AS :2015 and is conditional upon the operational characteristics and materials of the doorset complying with Section 2 of AS :2015. The field of application of the door lockset is defined by the field of application of the doorset the door lockset is installed upon. Test Ref Description FRL FR 3262 Single Leaf Pyropanel Doorset nominally 38mm thick FR 1618 Single Leaf Pyropanel Doorset nominally 48mm thick FR 1645 Two Leaf Pyropanel Doorset nominally 48mm thick
9 DHAR Assessment Report No. DHAR Page 3 of 3 Conditions/Validity The conclusions of this assessment may be used to directly assess the fire hazard, but it should be recognised that a single test method will not provide a full assessment of fire hazard under all conditions. Because of the nature of fire resistance testing, and the consequent difficulty in quantifying the uncertainty of measurement, it is not possible to provide a stated degree of accuracy. The inherent variability in test procedures, materials and methods of construction, and installation may lead to variations in performance between elements of similar construction. The assessment can therefore only relate only to the actual prototype test specimens, testing conditions, and methodology described in the supporting data, and does not imply any performance abilities of constructions of subsequent manufacture. This assessment is based on information and experience available at the time of preparation. The published procedures for the conduct of tests and the assessment of test results are the subject of constant review and improvement and it is recommended that this report be reviewed by the validity date by Exova Warringtonfire Aus Pty. Ltd. The information contained in this report shall not be used for the assessment of variations other than those stated in the conclusions above. The assessment is valid provided no modifications are made to the systems detailed in this report. All details of construction should be consistent with the requirements stated in the relevant test reports and all referenced documents.
10 INSTRUCTIONS FOR INSTALLATION OF ENTRANCE LOCKS IN NEW DOORS OR THE REPLACEMENT OF EXISTING LOCKS FOR USE ON DOORS 1-3/8" TO 1-3/4" (35mm~45mm) THICK TOOLS REQUIRED FOR NEW INSTALLATION 1 phillips head screwdriver 1 2-1/8" (54mm) hole saw 1 1" (25.4mm) drill bit 1 13/64" (5mm) drill bit 1 chisel TOOLS REQUIRED FOR REPLACEMENT INSTALLATION: 1 phillips head screwdriver ILLUSTRATIONS ARE SHOWN WITH ENTRANCE MODELS. INSTALLATION IS SAME FOR PRIVACY AND PASSAGE MODELS AS WELL. OUTSIDE LEVER KEY FOLLOW ALL STEPS FOR REMODELING OR NEW CONSTRUCTION. FOLLOW STEPS 3C,4C,5,6,7,8 and 9 FOR DO-IT-YOURSELF REPLACEMENT AFTER REMOVAL OF EXISTING LOCK. REPLACING EXISTING LOCKS: Before beginning, measure from center of lock to door edge in order to check length of backset on existing lock. The backset length of new lock is stated clearly on front of package. If backset size is the same, you'll have to replace lock with proper size backset. INSTALLATION INSTRUCTIONS CYLINDRICAL CASE INSIDE SLEEVE INSIDE MOUNTING PLATE SPINDLE PUSH BUTTON MOUNTING SCREWS INSIDE ROSE INSIDE LEVER OUTSIDE ROSE LATCH RETRACTOR LATCH UNIT GUARDBOLT LATCH FACE LATCHBOLT 1. MARK DOOR 2. DRILL HOLES 7/32" (5.5mm) HOLE MARK FOR 2-1/8" (54mm) HOLE ON DOOR FACE MARK FOR 1" (25.4mm) HOLE IN DOOR EDGE Start approximately 36 (914mm) from floor. Fold and apply template to edge of door and mark center hole and two 7/32 (5.5mm) holes on the back side door face through guide on template. (NOTE: Backset on door face must be same as backset of lock.) 7/32" (5.5mm) HOLE 2-1/8" (54mm) HOLE Drill 2-1/8 (54mm) hole through door face and two 7/32 (5.5mm) holes on the back side door face as marked for lockset. 1" (25.4mm) 3. INSTALL LATCH A Insert latch in hole keeping it B Chisel 5/32" C parallel to face of door. Mark (4mm) deep or outline and remove until latch face latch. is flush with door edge. Insert latch and tighten screws. (NOTE: Latchbolt bevel must face to closing direction.) Face plate will be flush with door edge after tighten the screws. 4. INSTALL STRIKE A B C Close door until latchbolt touches jamb to locate strike in jamb and center line of strike. Open door and extend line from mark to door stop. Measure one half of door thickness from door stop and vertically mark drill point center for strike. Drill 1" (25.4mm) hole 1/2" (12.7mm) deep in door jamb on drill point for strike. CAUTION: To ensure proper lockset function. Hole in jamb must be drilled a full 1/2" (12.7mm) deep. Cut out jamb 1/16" GUARD BOLT (1.5mm) deep for strike. Tighten screws. STRIKE Guardbolt stops against strike, as illustrated, preventing forcing when door is closed. Adjustable tang on strike permits bending in or out to eliminate too loose fit between door and door stop.
11 5. REMOVE INSIDE TRIM 6. ADJUST OUTSIDE ROSE 7. INSTALL LOCK a Use nail end of wrench provided to depress inside lever catch in hole of inside sleeve collar and slide inside lever off spindle. Adjust lock for door thickness with the scale gauge. The scale gauge should be used to close to lever to measure the thickness if fit the door. Latch unit must be in place before installing lock. Be sure lock housing engages with latch prongs and retractor interlocks with latch tail. Depress spring attached to inside rose. Insert nail end of wrench into slot to remove inside rose plate. c b THE END OF ROSE THE END OF SLEEVE Remove inside rose and mounting plate. 8. INSTALL INSIDE ROSE 9. INSTALLATION OF INSIDE LEVER FOR WOODEN DOOR Tighten machine screws securely to install mounting plate. Press rose onto mounting plate. Be sure to fit rose in recess of mounting plate. Note : Drill 5.5mm(7/32 ) two holes and use the removable thru-bolts to install. Just use two wood screws and remove the two removable thru-bolts to install instead of drilling two holes 5.5mm(7/32 ). To install inside lever, press down the lever catch in the hole with wrench and push inside lever all the way in until catch clicks into catch hole. WOOD SCREW MACHINE SCREW THRU BOLT Before assembling the lockset with installing screws, please raise the lever a little and then tighten the screw. You will make sure the lever in the horizontal position. 5.5mm (7/32") TEMPLATE Fit here on door edge BACKSET 70mm (2-3/4") BACKSET 60mm (2-3/8") 54mm (2-1/8") " 1-3/4" 1-9/16" 1-3/8" Mark 1" ( 25.4mm) hole at center of door edge. 5.5mm (7/32") x2 HOLE 8mm (5/16") DEEP 64mm (2-33/64") 5.5mm (7/32") x2 HOLE 8mm (5/16") DEEP FOR METAL DOOR ONLY 64mm (2-33/64")
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