INSTALLATION INSTRUCTIONS Z7800 SERIES MORTISE LOCK

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1 801 Avenida Acaso, Camarillo, Ca (805) A. Door Preparation: INSTALLATION INSTRUCTIONS Z7800 SERIES MORTISE LOCK 1. Measure desired height from finished floor, mark a horizontal line on door and door edge. 2. Align template on edge of door with applicable horizontal at height line. Check the chart for drilling trim holes on template and mark only holes for lock function being installed. of door edge Height line of lever or knob Installation template of cylinder of lockcase of lever or knob Vertical centerline 3. Mortise door edge according to measurements on installation template and drill proper holes for trim. 4. Recess for face plate, the dimension is: L 8-1/32" x W 1-5/16" x D 7/32". OPTIONAL DOOR CORE DRILLING GUIDE #7000-DG 7/32" P:\INSTALLATION INST\Electrified Lockset\INST-Z7800 REV D Page 1 Any suggestions or comments to this instruction or product are welcome. Please contact us through our website or

2 B. Strike Installation: 1. Align strike template on jamb. Be sure to keep 3/8" distance between lock centerline and strike centerline. Recess 5/32" for flush fit of strike and dust box. 2. Mortise jamb according to measurement of strike template. Then fit strike and dust box into frame and secure into place with supplied screws. Jamb 4-7/8" 3-17/32" 1" Holes 1-1/8" Deep Strike C 3/8" L Lock 3/8" C. Install Lockcase Make sure the lock hand matches the door hand, use the following diagram to determine the hand of door. LH Left Hand INSIDE OF DOOR RH Right Hand OUTSIDE OF DOOR INSIDE OF DOOR LHRB Left Hand Reverse Bevel OUTSIDE OF DOOR RHRB Right Hand Reverse Bevel P:\INSTALLATION INST\Electrified Lockset\INST-Z7800 REV D Page 2

3 C. Install Lockcase (Continued) Instructions for changing lock hand: 1. Change latchbolt handing If the hand of the latchbolt doesn t match the door hand, remove the fixing screw and pull the latchbolt out from lock case. Turn the latchbolt 180 to change the handling. Position latchbolt back, into case and fasten it. Remove screw Pull out and turn 2. Change hand of lock For RH and RHRB, the catch screw will be on the lock case side. For LH and LHRB, the catch screw will be on the lock cover side. P:\INSTALLATION INST\Electrified Lockset\INST-Z7800 REV D Page 3

4 C. Install Lockcase (Continued) 3. Connect wires as shown on the lock cover diagram. 4. Insert lockcase into mortise cut-out and fasten screws to door. D. Install Spindles 1. Insert spindle into outside hub of lock. 2. Insert inside spindle and tighten screw into outside spindle. E. Install Lever trim 1. Place the reversible spring cage onto the ferrules with arrow pointing in direction of lever rotation. 2. Install outside trim with mounting posts through door and position lever onto the spindle. Reversible spring cage Ferrule Mounting post Screw post P:\INSTALLATION INST\Electrified Lockset\INST-Z7800 REV D Page 4

5 E. Install Lever trim (Continued) 3. Install inside spring cage onto the spindle with the arrow pointing in the direction of inside lever rotation. 4. Install inside mounting plate onto spindle. Tighten with provided screw. 5. Cap inside rose over mounting plate. 6. Screw inside lever into position and tighten lever collar with spanner wrench. Spanner wrench F. Install Cylinder and Armor Face Plate 1. Screw cylinder into threaded hole of lock case. 2. Tighten the setting screw against cylinder(s) by turning clockwise as shown. 3. Install face plate onto lock case front and fasten with supplied screws. USE THIS CAM. P:\INSTALLATION INST\Electrified Lockset\INST-Z7800 REV D Page 5

6 INSTALLATION WIRE DIAGRAM Model 7800 Series 12/24VDC STANDARD WIRING MOV* + - RED BLK BLU WHT 12 AMP MOV* + - RED BLK BLU WHT 24 AMP LATCHED AND LOCKED STATUS DOOR POSITION STATUS REQUEST-TO-EXIT OUTPUT LLS DPS REX COM SECURE UNSECURE COM NC NO COM NC NO FROM LOCK WHT/BLK ORG/BLK YEL/BLK WHT ORG YEL WHT/RED ORG/RED YEL/RED Dual Coil Solenoid *Install MOV across coil to protect ACS electronics. Install as close as possible to the lock Optional Monitoring WIRING WITH OPTIONAL CABLE AND CONNECTOR MOV* + - RED BLK GRN WHT 12 AMP MOV* + - RED BLK GRN WHT 24 AMP LATCHED AND LOCKED STATUS DOOR POSITION STATUS REQUEST-TO-EXIT OUTPUT LLS DPS REX COM SECURE UNSECURE COM NC NO COM NC NO FROM LOCK CABLE ORG BRN YEL RED/YEL RED/BLU RED/GRN VIO GRY PNK Dual Coil Solenoid *Install MOV across each coil to protect ACS electronics. Install as close as possible to the lock Optional Monitoring P:\INSTALLATION INST\Electrified Lockset\INST-Z7800 REV D Page 6

7 FAIL SAFE/FAIL SECURE CONVERSION Procedure To Change SDC Fail Safe Solenoid To Fail Secure Fail Safe Assembly Remove fail safe solenoid Disassemble fail safe solenoid by unscrewing rod tip assembly from plunger. Fail safe Plunger Solenoid body Rod tip assy. Spring and washer supplied in case for fail secure conversion. Fail Secure Assembly Insert washer and spring onto rod tip assembly and screw into plunger until it bottoms out. Insert plunger/rod tip into solenoid. Solenoid body Plunger Replace solenoid in holder as shown. Spring Washer Rod tip assy. Fail secure P:\INSTALLATION INST\Electrified Lockset\INST-Z7800 REV D Page 7

8 801 Avenida Acaso, Camarillo, Ca (805) Fax: (805) A. Door Preparation: INSTALLATION INSTRUCTIONS 12VDC Z7835 SERIES MORTISE LOCK 1. Measure desired height from finished floor, mark a horizontal line on door and door edge. 2. Align template on edge of door with applicable horizontal at height line. Check the chart for drilling trim holes on template and mark only holes for lock function being installed. of door edge Height line of lever or knob Installation template of cylinder of lockcase of lever or knob Vertical centerline 3. Mortise door edge according to measurements on installation template and drill proper holes for trim. 4. Recess for face plate, the dimension is: L 8-1/32" x W 1-5/16" x D 7/32". OPTIONAL DOOR CORE DRILLING GUIDE #7000-DG 7/32" P:\INSTALLATION INST\Electrified Lockset\INST-Z7835-E (12VDC) REV A Page 1 Any suggestions or comments to this instruction or product are welcome. Please contact us through our website or

9 B. Strike Installation: 1. Align strike template on jamb. Be sure to keep 3/8" distance between lock centerline and strike centerline. Recess 5/32" for flush fit of strike and dust box. 2. Mortise jamb according to measurement of strike template. Then fit strike and dust box into frame and secure into place with supplied screws. Jamb 4-7/8" 3-17/32" 1" Holes 1-1/8" Deep Strike C 3/8" L Lock 3/8" C. Install Lockcase Instructions for changing latchbolt handing: 1. Change latchbolt handing If the hand of the latchbolt doesn t match the door hand, remove the fixing screw and pull the latchbolt out from lock case. Turn the latchbolt 180 to change the handling. Position latchbolt back, into case and fasten it. Remove screw Pull out and turn P:\INSTALLATION INST\Electrified Lockset\INST-Z7835 (12VDC) REV A Page 2

10 C. Install Lockcase (Continued) 2. Connect wires as shown on the lock cover diagram. 3. Insert lockcase into mortise cut-out and fasten screws to door. D. Install Spindles 1. Insert spindle into outside hub of lock. 2. Insert inside spindle and tighten screw into outside spindle. E. Install Lever trim 1. Place the reversible spring cage onto the ferrules with arrow pointing in direction of lever rotation. 2. Install outside trim with mounting posts through door and position lever onto the spindle. Reversible spring cage Ferrule Mounting post Screw post P:\INSTALLATION INST\Electrified Lockset\INST-Z7835 (12VDC) REV A Page 3

11 E. Install Lever trim (Continued) 3. Install inside spring cage onto the spindle with the arrow pointing in the direction of inside lever rotation. 4. Install inside mounting plate onto spindle. Tighten with provided screw. 5. Cap inside rose over mounting plate. 6. Screw inside lever into position and tighten lever collar with spanner wrench. Spanner wrench F. Install Cylinder and Armor Face Plate 1. Screw cylinder into threaded hole of lock case. 2. Tighten the setting screw against cylinder(s) by turning clockwise as shown. 3. Install face plate onto lock case front and fasten with supplied screws. USE THIS CAM. P:\INSTALLATION INST\Electrified Lockset\INST-Z7835 (12VDC) REV A Page 4

12 INSTALLATION WIRE DIAGRAM Model Z7835 Series 12VDC ONLY STANDARD WIRING (NO OPTIONS) MOV* VDC RED OUTSIDE BLK INSIDE NOT USED WHT 4 PIN CONECTOR *Install MOV across each coil to protect ACS electronics. Install as close as possible to the lock DPS REX LLS GREEN COM BLACK N/C WHITE N/O ORANGE COM BROWN N/C YELLOW N/O RED/YELLOW COM RED/BLACK SECURE RED/GREEN UNSECURE WIRING WITH OPTIONS SOLENOID VIOLET (+) OUTSIDE SOLENOID GREY (-) OUT/INSIDE SOLENOID PINK (+) INSIDE SOLENOID MOV* NOT USED *Install MOV across each coil to protect ACS electronics. Install as close as possible to the lock P:\INSTALLATION INST\Electrified Lockset\INST-Z7835 (12VDC) REV A Page 5

13 801 Avenida Acaso, Camarillo, Ca (805) Fax: (805) A. Door Preparation: INSTALLATION INSTRUCTIONS 24VDC Z7835 SERIES MORTISE LOCK 1. Measure desired height from finished floor, mark a horizontal line on door and door edge. 2. Align template on edge of door with applicable horizontal at height line. Check the chart for drilling trim holes on template and mark only holes for lock function being installed. of door edge Height line of lever or knob Installation template of cylinder of lockcase of lever or knob Vertical centerline 3. Mortise door edge according to measurements on installation template and drill proper holes for trim. 4. Recess for face plate, the dimension is: L 8-1/32" x W 1-5/16" x D 7/32". OPTIONAL DOOR CORE DRILLING GUIDE #7000-DG 7/32" P:\INSTALLATION INST\Electrified Lockset\INST-Z7835-C (24VDC) REV D Page 1 Any suggestions or comments to this instruction or product are welcome. Please contact us through our website or

14 B. Strike Installation: 1. Align strike template on jamb. Be sure to keep 3/8" distance between lock centerline and strike centerline. Recess 5/32" for flush fit of strike and dust box. 2. Mortise jamb according to measurement of strike template. Then fit strike and dust box into frame and secure into place with supplied screws. Jamb 4-7/8" 3-17/32" 1" Holes 1-1/8" Deep Strike C 3/8" L Lock 3/8" C. Install Lockcase Instructions for changing latchbolt handing: 1. Change latchbolt handing If the hand of the latchbolt doesn t match the door hand, remove the fixing screw and pull the latchbolt out from lock case. Turn the latchbolt 180 to change the handling. Position latchbolt back, into case and fasten it. Remove screw Pull out and turn P:\INSTALLATION INST\Electrified Lockset\INST-Z7835 (24VDC) REV D Page 2

15 C. Install Lockcase (Continued) 2. Connect wires as shown on the lock cover diagram. 3. Insert lockcase into mortise cut-out and fasten screws to door. D. Install Spindles 1. Insert spindle into outside hub of lock. 2. Insert inside spindle and tighten screw into outside spindle. E. Install Lever trim 1. Place the reversible spring cage onto the ferrules with arrow pointing in direction of lever rotation. 2. Install outside trim with mounting posts through door and position lever onto the spindle. Reversible spring cage Ferrule Mounting post Screw post P:\INSTALLATION INST\Electrified Lockset\INST-Z7835 (24VDC) REV D Page 3

16 E. Install Lever trim (Continued) 3. Install inside spring cage onto the spindle with the arrow pointing in the direction of inside lever rotation. 4. Install inside mounting plate onto spindle. Tighten with provided screw. 5. Cap inside rose over mounting plate. 6. Screw inside lever into position and tighten lever collar with spanner wrench. Spanner wrench F. Install Cylinder and Armor Face Plate 1. Screw cylinder into threaded hole of lock case. 2. Tighten the setting screw against cylinder(s) by turning clockwise as shown. 3. Install face plate onto lock case front and fasten with supplied screws. USE THIS CAM. P:\INSTALLATION INST\Electrified Lockset\INST-Z7835 (24VDC) REV D Page 4

17 INSTALLATION WIRE DIAGRAM Model Z7835 Series 24VDC ONLY STANDARD WIRING (NO OPTIONS) MOV* MOV VDC RED OUTSIDE NOT USED BLK INSIDE WHT 4 PIN CONECTOR *Install MOV across each coil to protect ACS electronics. Install as close as possible to the lock DPS REX LLS GREEN COM BLACK N/C WHITE N/O ORANGE COM BROWN N/C YELLOW N/O RED/YELLOW COM RED/BLACK SECURE RED/GREEN UNSECURE WIRING WITH OPTIONS VIOLET (+) OUTSIDE SOLENOID SOLENOID GREY (-) OUT/INSIDE SOLENOID PINK (+) INSIDE SOLENOID MOV* NOT USED *Install MOV across each coil to protect ACS electronics. Install as close as possible to the lock P:\INSTALLATION INST\Electrified Lockset\INST-Z7835 (24VDC) REV D Page 5

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