1 of 6 SITE PLAN MW. Sample GAMECHANGE SOLAR. Sample. Sample AERIAL VIEW. Array Information. Design Information. Racking.
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1 AERIAL VIEW Array Information PV Modules Racking Manufacturer NEO Solar Gamechange Racking Model D6M-B4A 23-Degree MaxSpan Dimensions Weight 77.0"x39.1"x1.57" 56.2 lbs Quantity Ground learance 5184 modules at 330W MW Design Information Building Occupancy ategory Wind Exposure ategory Design Wind Speed Design Snow Load Area of Array I 115 mph ASE psf 5.46 acres No. of rows 17 Distance to Saltwater 0 miles GENERAL NOTES The layout shown herein is based on site layout geometry provided to Gamehange Racking by the customer. Any changes to the site that may affect the solar PV arrays depicted herein shall be notified to Gamehange Racking. Gamehange Racking is a custom design layout for provided PV modules only. Refer to Array Information table. Gamehange racking cannot be responsible for errors during installation caused by changes that impact the layout as shown 1 SA Layout SITE PLAN 1 of 6
2 AERIAL VIEW Array Information PV Modules Racking Manufacturer NEO Solar Gamechange Racking Model D6M-B4A 23-Degree MaxSpan Dimensions Weight 77.0"x39.1"x1.57" 56.2 lbs Quantity Ground learance 5184 modules at 330W MW Design Information Building Occupancy ategory Wind Exposure ategory Design Wind Speed Design Snow Load Area of Array I 115 mph ASE psf 5.46 acres No. of rows 17 Distance to Saltwater 0 miles GENERAL NOTES The layout shown herein is based on site layout geometry provided to Gamehange Racking by the customer. Any changes to the site that may affect the solar PV arrays depicted herein shall be notified to Gamehange Racking. Gamehange Racking is a custom design layout for provided PV modules only. Refer to Array Information table. Gamehange racking cannot be responsible for errors during installation caused by changes that impact the layout as shown 1 SA Layout SITE PLAN 2 of 6
3 AERIAL VIEW Array Information PV Modules Racking Manufacturer NEO Solar Gamechange Racking Model D6M-B4A 23-Degree MaxSpan Dimensions Weight 77.0"x39.1"x1.57" 56.2 lbs Quantity Ground learance 5184 modules at 330W MW Design Information Building Occupancy ategory Wind Exposure ategory Design Wind Speed Design Snow Load Area of Array I 115 mph ASE psf 5.46 acres No. of rows 17 Distance to Saltwater 0 miles GENERAL NOTES The layout shown herein is based on site layout geometry provided to Gamehange Racking by the customer. Any changes to the site that may affect the solar PV arrays depicted herein shall be notified to Gamehange Racking. Gamehange Racking is a custom design layout for provided PV modules only. Refer to Array Information table. Gamehange racking cannot be responsible for errors during installation caused by changes that impact the layout as shown 1 SA Layout Assembly Drawing 3 of 6
4 1) Install first Post to the proper height, with the opening facing north, and plumb to within +/- 1 degree. Make sure next Posts are installed at specified distances from marked locations (East-West +/- 1", North-South +/-1") The racking system allows for +/-2" but this will make more adjustment of purlins necessary and slow down installation. Make sure tops of Posts are leveled to be at a consistent height or slope depending on the topography of the land (with a tolerance of optimally +/- 1 inch). Note that embedment depth will vary to handle rolling ground variations. Gamechange provides piles with additional length enabling an adjustment range typically of 4" to 6". Be careful to always meet minimum embedment depth and ground clearance requirement. 2) Place NS Beams on top of Posts with longer part to the south. Align 3/4" mounting hole with 3/4" slot on top of Post. 3) Attach NS Beam using 2 sets of 3/4" bolts, washer (under bolt head and serrated flange nut) and serrated flange nuts. Do this on both sides of Post. Do not fully tighten. 1 Proper height 2 10b North Make sure Post are plumb, optimally +/- 1 deg so long as: Not more than +/- 1 1/2 inches on east to west direction at top of post (from the proper post location marked on ground).the racking system allows for +/- 2 1/2 inches but this will make more adjustment of purlins necessary and slow down installation. Not more than +/- 1 inch north to south direction at top of post (from the proper post location marked on ground) Make sure defined distance between foundations is measured from center of post to center of next post along the ground (not from plan view). Otherwise foundation locations will creep if there is rolling terrain. since plan view does not factor in dimensions differences caused by terrain. This could make purlin attachment more difficult. 1 SA Layout module. rectified. organizations and procedures as outlined in this Install manual, both for mechanical 3/4" hardware = 140 ft-lbs over time. Identify any rust areas, wire brush area to remove rust, and coat with 70% and after storms with severe winds to make sure their installation and torque settings including thermal expansion and contraction. Any mechanical movement must be Tool Required remain correct. substitutes may void the warranty. Post System and provided PV modules. remainder of the array is not affected. edges which were cut during fabrication. Work arounds should be noted on working drawings and notified to supervisor for suggested 10 ft border surrounding array. zinc rich paint, or equivalent field life paint. This step is not required if rust is limited to Preventative Maintenance and electrical aspects of the solar PV array installation. evaluation. Work should then be completed in a manner that ensures that the unless pre-applied Threadlocking fluid such as Threadlocker for bolts or nuts used to mount panels, 3/8" hardware = 20 ft-lbs G Max-Span System 1/4" hardware = 6 ft-lbs greater than 5% to minimized east-west shading. voiding warranty ) Align NS Beam Brace (quantity as required) 3/4" slot to 3/4" slot on middle of Post. Brace shall open upwards. Attach using 3/4" bolts, washers and serrated flange nuts. Washers are placed under bolt head on Post side and under flange nut inside Brace. Do not fully tighten. 5) Align NS Beam Brace (quantity as required) 3/4" slots to 3/4" slots on NS Beam. Attach using 3/4-inch bolts, washers and serrated flange nuts. Washers are placed under bolt head on Post side and under flange nut inside Brace. Do not fully tighten. A 4 6) Repeat for Beams and Braces on adjacent Posts. With Beams, make sure all Beams are at the same tilt. The North ends of the Beams shall be correctly oriented in the North-South direction, aligned properly in the East-West direction, and are to be at a consistent level height or slope. Once this is complete, torque all previous joints to specifications View:A PARTS LIST Item No. Description Part No. Material 1 Post G61 Galvanized Steel G235 2 NS Beam G62H Galvanized Steel G90 3 EW Purlin G63/G63N Galvanized Steel G90 4 Brace for NS Beam G64HX Galvanized Steel G90 5 Bend Strap G871 Galvanized Steel G90 6 Roll Tie G872 Galvanized Steel G90 7 Roll Strap G873 Galvanized Steel G90 8 Star Washer Stainless Steel 3/8- Serrated Flange Bolts 3/4-10 Serrated Flange Bolts 10a 3/8" Washer HDG or 10b 3/4" Washer HDG or 11 1/4-20 Hex Bolts Stainless Steel 12a 1/4-20 Serrated Flange Nuts Stainless Steel 3/8- Serrated Flange Nuts Stainless Steel or 12c 3/4-10 Serrated Flange Nuts Stainless Steel or 13 Beam Washer Double G125 Galvanized Steel G90 14 Purlin Washer G123 Galvanized Steel G90 15 Purlin Washer hannel G126 Galvanized Steel G90 Purlin Angle G874 Galvanized Steel G90 Use only Gamehange parts. Use of other parts to complete the installation as Make sure the site ground can support the loading resulting from the G Max-Span Follow all safety instructions that are required by relevant local, regional and national When encountering undocumented or unexpected obstacles requiring a work around. G Max-Span Post System is to be installed in a clear area free of shading with a For continuous racking without breaks, ground must be at an east-west slope no Reference Install Manual for installation. Not following install manual may result in Make sure to place the array in areas where there is no shading. Install the array facing as close as possible south. Deep Sockets and driver for 1/4", 3/8", and 3/4" hex bolts and nuts. Wrench for 1/4", 3/8", and 3/4" hex bolts and nuts Suggested driver torque (with lubrication): String Line 30 ft Tape Measure Anti-Seize lubricant such as LocTite for bolts used to mount panels, unless pre-dipped After Installation, installer must annually monitor for any surface rust that may occur If panel mounting clips are used to install modules, clips must be checked annually Annual inspection must be done for mechanical movement due to any reason Torque settings must be checked for all hardware. All lips must be checked to make sure there is no gap between side of lip and Proper preventative maintenance must be conducted or warranty may be voided. G Max-Span Post System 2 Up Poly 4 of 6
5 7) Attach EW Purlins to NS Beams using 3/8-inch bolts and serrated flange nuts. EW Purlins should be attached with 2 bolts. Place a Beam Washer Double on the under side of the Beam. Place a Purlin Washer under the hex bolt closer to the Purlin wall while the hex bolt further from the Purlin wall only receives a flange nut. Tighten hardware to specification. Alternatively bolts may come up and flange nuts be above Purlins. If Purlin hannel Washers are provided as an alternate to Purlin Washers, be sure that the bent flange is bearing against the Purlin wall prior to torquing the hardware. It is essential to always use Purlin hannel Washers with Gauge Purlins 8) For continuous configurations, Purlin ends shall be connected together using 3/8"bolts (serrated head or not), washers and serrated flange nuts. Torque to specifications. When floating Purlin connect to table Purlins, there will be a nominal drop of 1/8 to 1/4 inch from one Purlin to the next, which will result in a small corresponding drop from one panel to the next. This is normal, and is not a shading or functional issue. ontinuous System 1 SA Layout See Step 8 for onnection module. rectified. organizations and procedures as outlined in this Install manual, both for mechanical 3/4" hardware = 140 ft-lbs over time. Identify any rust areas, wire brush area to remove rust, and coat with 70% and after storms with severe winds to make sure their installation and torque settings including thermal expansion and contraction. Any mechanical movement must be Tool Required remain correct. 13 substitutes may void the warranty. Post System and provided PV modules. remainder of the array is not affected. edges which were cut during fabrication. Work arounds should be noted on working drawings and notified to supervisor for suggested 10 ft border surrounding array. zinc rich paint, or equivalent field life paint. This step is not required if rust is limited to Preventative Maintenance and electrical aspects of the solar PV array installation. evaluation. Work should then be completed in a manner that ensures that the unless pre-applied Threadlocking fluid such as Threadlocker for bolts or nuts used to mount panels, 3/8" hardware = 20 ft-lbs 15 G Max-Span System 1/4" hardware = 6 ft-lbs greater than 5% to minimized east-west shading. voiding warranty a 9) Attach Bend Straps, Roll Ties, Roll Straps, and Purlin Angles as required. Use 3/8" bolts and serrated flange nuts to attach. Make sure all hardware is tightened to proper torque settings.this is a general guideline only, please refer to install manual which must be followed for proper installation or warranty may be voided. The Purlin-to-Beam Supports and Purlin to Purlin must be taut, this is very important 5 6 B D 7 Purlin Angle to EW Purlin Roll Strap to EW Purlin and NS Beam View:B Roll Tie and Bend Strap to EW Purlin View: View:D PARTS LIST Item No. Description Part No. Material 1 Post G61 Galvanized Steel G235 2 NS Beam G62H Galvanized Steel G90 3 EW Purlin G63/G63N Galvanized Steel G90 4 Brace for NS Beam G64HX Galvanized Steel G90 5 Bend Strap G871 Galvanized Steel G90 6 Roll Tie G872 Galvanized Steel G90 7 Roll Strap G873 Galvanized Steel G90 8 Star Washer Stainless Steel 3/8- Serrated Flange Bolts 3/4-10 Serrated Flange Bolts 10a 3/8" Washer HDG or 10b 3/4" Washer HDG or 11 1/4-20 Hex Bolts Stainless Steel 12a 1/4-20 Serrated Flange Nuts Stainless Steel 3/8- Serrated Flange Nuts Stainless Steel or 12c 3/4-10 Serrated Flange Nuts Stainless Steel or 13 Beam Washer Double G125 Galvanized Steel G90 14 Purlin Washer G123 Galvanized Steel G90 15 Purlin Washer hannel G126 Galvanized Steel G90 Purlin Angle G874 Galvanized Steel G90 Use only Gamehange parts. Use of other parts to complete the installation as Make sure the site ground can support the loading resulting from the G Max-Span Follow all safety instructions that are required by relevant local, regional and national When encountering undocumented or unexpected obstacles requiring a work around. G Max-Span Post System is to be installed in a clear area free of shading with a For continuous racking without breaks, ground must be at an east-west slope no Reference Install Manual for installation. Not following install manual may result in Make sure to place the array in areas where there is no shading. Install the array facing as close as possible south. Deep Sockets and driver for 1/4", 3/8", and 3/4" hex bolts and nuts. Wrench for 1/4", 3/8", and 3/4" hex bolts and nuts Suggested driver torque (with lubrication): String Line 30 ft Tape Measure Anti-Seize lubricant such as LocTite for bolts used to mount panels, unless pre-dipped After Installation, installer must annually monitor for any surface rust that may occur If panel mounting clips are used to install modules, clips must be checked annually Annual inspection must be done for mechanical movement due to any reason Torque settings must be checked for all hardware. All lips must be checked to make sure there is no gap between side of lip and Proper preventative maintenance must be conducted or warranty may be voided. G Max-Span Post System 2 Up Poly 5 of 6
6 module. rectified. organizations and procedures as outlined in this Install manual, both for mechanical 3/4" hardware = 140 ft-lbs over time. Identify any rust areas, wire brush area to remove rust, and coat with 70% and after storms with severe winds to make sure their installation and torque settings including thermal expansion and contraction. Any mechanical movement must be Tool Required remain correct. greater than 5% to minimized east-west shading. voiding warranty. Work arounds should be noted on working drawings and notified to supervisor for suggested 10 ft border surrounding array. and electrical aspects of the solar PV array installation. evaluation. Work should then be completed in a manner that ensures that the substitutes may void the warranty. Post System and provided PV modules. remainder of the array is not affected. edges which were cut during fabrication. zinc rich paint, or equivalent field life paint. This step is not required if rust is limited to Preventative Maintenance unless pre-applied Threadlocking fluid such as Threadlocker for bolts or nuts used to mount panels, 3/8" hardware = 20 ft-lbs G Max-Span System 1/4" hardware = 6 ft-lbs 10) Attach first panel to EW Purlin through mounting holes nearest to NS Beam. Place a star washer at one mounting location per panel. Insert hex bolt through the Purlin, the mounting hole on the back of the panel, and then through the star washer. Attach with a serrated flange nuts on the bolt end inside the panel. heck again to make sure star washer is still in place. Torque to specifications. Repeat for all panels. 11) For bottom mount attachment of panels Gamehange typically provides slotted panel mounting holes to enable panel adjustment in case purlins are not perfectly aligned due to rolling or otherwise uneven ground situations. It is the customer's responsibility to make sure to follow panel spacing guidelines if any are given by panel vendor in their specification sheet or elsewhere, otherwise panel warranty could be voided. In all cases make sure panel spacing is the greater of 1/8 inch or the minimum called out by the panel vendor. This will allow for thermal expansion of panels. Gamehange systems typically enable 1/2 inch panel spacing if aligned properly. Spacing between panels can be set by placing a temporary spacer such as bolt shaft or plywood of same thickness as required for panel spacing between panels while they are being installed. This spacer should be removed after panel installation is complete. 12) The modules, EW Purlins and NS Beams are all bonded together, left to right, so that each row form one single structure. Gamehange recommends up to strings may be grounded on one grounding lug which should be attached at the hole provided next to the marking GROUND. Install ooper, Burndy, or Eaton. UL approved grounding lug with 1/4-inch bolts as in accordance with NE Article 690 to the end of the last EW Purlin which has panels attached to it which are to be bonded, using 8 gauge copper wire. Repeat for each strings. The entire system needs to be grounded from a single point to an appropriate grounding source. **Please confirm with an electrician, as this is their responsibility** 1 SA Layout 12a 8 11 PARTS LIST Item No. Description Part No. Material 1 Post G61 Galvanized Steel G235 2 NS Beam G62H Galvanized Steel G90 3 EW Purlin G63/G63N Galvanized Steel G90 4 Brace for NS Beam G64HX Galvanized Steel G90 5 Bend Strap G871 Galvanized Steel G90 6 Roll Tie G872 Galvanized Steel G90 7 Roll Strap G873 Galvanized Steel G90 8 Star Washer Stainless Steel 3/8- Serrated Flange Bolts 3/4-10 Serrated Flange Bolts 10a 3/8" Washer HDG or 10b 3/4" Washer HDG or 11 1/4-20 Hex Bolts Stainless Steel 12a 1/4-20 Serrated Flange Nuts Stainless Steel 3/8- Serrated Flange Nuts Stainless Steel or 12c 3/4-10 Serrated Flange Nuts Stainless Steel or 13 Beam Washer Double G125 Galvanized Steel G90 14 Purlin Washer G123 Galvanized Steel G90 15 Purlin Washer hannel G126 Galvanized Steel G90 Purlin Angle G874 Galvanized Steel G90 Use only Gamehange parts. Use of other parts to complete the installation as Make sure the site ground can support the loading resulting from the G Max-Span Follow all safety instructions that are required by relevant local, regional and national When encountering undocumented or unexpected obstacles requiring a work around. G Max-Span Post System is to be installed in a clear area free of shading with a For continuous racking without breaks, ground must be at an east-west slope no Reference Install Manual for installation. Not following install manual may result in Make sure to place the array in areas where there is no shading. Install the array facing as close as possible south. Deep Sockets and driver for 1/4", 3/8", and 3/4" hex bolts and nuts. Wrench for 1/4", 3/8", and 3/4" hex bolts and nuts Suggested driver torque (with lubrication): String Line 30 ft Tape Measure Anti-Seize lubricant such as LocTite for bolts used to mount panels, unless pre-dipped After Installation, installer must annually monitor for any surface rust that may occur If panel mounting clips are used to install modules, clips must be checked annually Annual inspection must be done for mechanical movement due to any reason Torque settings must be checked for all hardware. All lips must be checked to make sure there is no gap between side of lip and Proper preventative maintenance must be conducted or warranty may be voided. G Max-Span Post System 2 Up Poly 6 of 6
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