1 of 5 SITE PLAN 26' ' " Front to Front. 16'-48 Row Spacing kw modules at 310W. Sample
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1 3" 26'-96 Array nformation Manufacturer Astronergy Gamechange HSM662 P Dimensions 76.93" x 38.98" x.57" Quantity Tubs learance 9690 modules at 30W 9" 65'-6 Design nformation " Front to Front 6'-48 Row Spacing Building Occupancy ategory Design Wind Speed 05 mph ASE acres No. of rows 74 provided to Gamehange by the customer. depicted herein shall be notified to Gamehange. 90'-93 8" Layout and Accompanying Detail Drawings are specific to the module shown in the Array nformation table Above Gamehange racking cannot be responsible for errors ssue: By: Date: Description: SA Fifth Avenue, 6th Floor New York, NY 009 Tel: STE PLAN of 5
2 3" 26'-96 Array nformation Manufacturer Astronergy Gamechange HSM662 P Dimensions 76.93" x 38.98" x.57" Quantity Tubs learance 9690 modules at 30W 9" 65'-6 Design nformation " Front to Front 6'-48 Row Spacing Building Occupancy ategory Design Wind Speed 05 mph ASE acres No. of rows 74 provided to Gamehange by the customer. depicted herein shall be notified to Gamehange. 90'-93 8" Gamehange is a custom design layout for provided PV modules only. Refer to Array nformation table. Gamehange racking cannot be responsible for errors ssue: By: Date: Description: SA Fifth Avenue, 6th Floor New York, NY 009 Tel: STE PLAN 2 of 5
3 0.50 Panel Spacing 38.98" Panel Width Array nformation Varies. See Site Plan Manufacturer Astronergy Gamechange HSM662 P Dimensions 76.93" x 38.98" x.57" Quantity Tubs learance 9690 modules at 30W 76.93" Panel Length Building Occupancy ategory Design nformation See Array nformation Design Wind Speed 05 mph ASE acres No. of rows 74 24" learance provided to Gamehange by the customer. depicted herein shall be notified to Gamehange. Gamehange is a custom design layout for provided PV modules only. Refer to Array nformation table. 7" 35" Tub Diameter Gamehange racking cannot be responsible for errors ssue: By: Date: Description: SA Fifth Avenue, 6th Floor New York, NY 009 Tel: Assembly Drawing 3 of 5
4 Any mechanical movement must be rectified. nstall manual, both for mechanical and electrical aspects of the solar PV array installation. make sure their installation and torque settings remain correct. f panel mounting clips are used to install modules, clips must be checked annually and after storms with severe winds to weather and UV resistant if in areas with required additive. Suggested finish torques : /4" hardware use 5 ft lbs 3/8" hardware use 20 ft lbs limited to edges which were cut during fabrication. Preventative Maintenance Tool Required Material Storage Pour-n-Place System and provided PV modules. G (Steel) System TOP TPS:. Use vertical adjustability provided to make Mounting Rails level, and the site install look great. 2. f pouring concrete in areas with freezing winters make sure to use freeze thaw additives, and use frost blankets if possible. 3. f pouring concrete in below freezing temperatures make sure to use accelerators that are NOT calcium chloride based ) Set Posts in proper order (See Diagram) and install Angle Stands to the appropriate Posts using 3/8-6 x " hex bolts and flange nuts. "" shape of Posts shall open to the east and "L" shape of Angle Stand shall be facing north. Torque to specifications. 2) nstall the Horizontal Beam to the lower section of Posts. Use 3/8-6 x " hex bolts and flange nuts to attach. Make sure bolt head is on the outside and flange nut is on the inside. nstall Brace at the middle/higher end of the posts. Use 3/8-6 x" hex bolts and flange nuts to attach. Torque to specifications. 3) nstall NS Beam to the top ends of Posts. Use 3/8-6 x " hex bolts, 3/8" (-/2" diameter) washers under bolt head, and flange nuts to attach. Torque to specifications. Purlin Support Assembly is complete. t is important that the correct washers are used ) For foundation preparation and rebar insertion prior to tub placement, make sure ground is free from debris. Gravel bed is not required if soil has adequate compaction (95%) and is or will be immediately stabilized. f topsoil is over 3 inches deep or soil has compaction under 95% then gravel bed is preferred to minimize any settlement or movement over time. The System has slots in all axes to allow for adjustability at regular maintenance intervals. However, the amount of movement and thus maintenance related to any movement will be reduced if suggested foundation preparation is followed. nstallation of the System on very loose soil which will have substantial movement over time could result in structural damage to the racks if this movement is not countered by adjusting racking to compensate. This could lead to voiding the warranty. 5) Rebar is typically not required, however, rebar insertion holes are provided for additional two or more bars of rebar which may be advisable in severe freeze thaw climates or where substantial ground movement may otherwise be encountered. f ground slopes from east to west or from north to south so that amount of concrete in tub will not meet the requirement specified, then place crushed stone or gravel to level the area under directly under where Tub will be placed as well as 6 inches outside of this footprint. t is very important that the purlins are aligned and tables are all squared so that panels can easily be attached to purlins after concrete is poured ssue: By: Date: Description: SA Fifth Avenue, 6th Floor New York, NY 009 Tel: ) Place first G Tubs in correctly spaced locations per site layout and ensure ground is level within tolerance. f the AHJ or DEP has determined that materials coming onto the site must be controlled, it is recommended that pavers or gravel fill for local leveling under the tubs be approved prior to the start of construction. 7) Place Purlin Support Assembly inside of Tubs with the North post placed inside the larger of the Tubs and the South post placed inside the smaller of the Tubs. The Angled Stand and Brace will aid in proper positioning of the Tub, " tolerance. Align southern edge of the Tub with the string line. Make sure horizontal beam is level. 8) f Horizontal Beam (ross Brace) is not level, then raise one Post and support with pile of " gravel underneath until tilt is correct. 9) Repeat Purlin Support Assembly and installation for adjacent Tubs. Position Purlin Support Assembly and Tubs to the appropriate distance apart as required by layout. 0) nstall Purlins to the top of the NS Beam. Purlins will be installed through middle slots on Posts, to enable future vertical adjustment. Square up all Purlins to beams prior to pouring concrete. ) Attach first table EW Purlins at southernmost position on the Beams using center set of holes for Table Purlin attachment. Attach Purlins to Beams using two 3/8" bolts. Under the bolt closest to the Purlin wall place a Purlin Washer under the bolt head. Both bolts will be attached on the underside using a washer and a flange nut. Finger tight on hardware. Once Panels are mounted torque all hardware to specifications. be sure that the bent flange is bearing against the Purlin wall prior to torquing the hardware. t is essential to always use Purlin hannel Washers with 6 Gauge Purlins and use correct washers. 7 2 Distance Gravel Pile 7 8 Use only Gamehange parts. Use of other parts to complete the installation as substitutes may void the warranty. Make sure the ground structure (notably in the case of a capped landfill) is inspected and can support the loading resulting from the G Follow all safety instructions that are required by relevant local, regional and national organizations and procedures as outlined in this When encountering undocumented or unexpected obstacles requiring a work around, they should be noted on working drawings and affected. ustomers are responsible for grade variations.and making sure slope tolerances support Gamehange System. G Reference nstall Manual for installation. Not following nstall Manual may result in voiding warranty. Ballast molds are provided for each site by Gamehange. Recommended to use concrete mixtures with freeze thaw additive which are Make sure to install system within several days of receipt of components. Storage of components in a damp or wet environment can lead 7/6 Deep and Short Sockets(/4 bolts) 9/6 Deep and Short Sockets (3/8 bolts) 7/6 and 9/6 Wrenches Torque Wrench String Line mpact drill with interchangeable drivers ¼ Drill Bit Must use anti-seize such as LocTite for bolts used to mount modules (most bolts come pre-dip with anti-seize) Tape Measure oncrete mixture (weather and UV Resistant if required) per Gamehange ballast plan 48 inch long level Rack assembly jig made of plywood and 2 x4 wood. After nstallation, installer must annually monitor for any surface rust that may occur over time. dentify any rust areas, wire Annual inspection must be done for mechanical movement due to any reason including thermal expansion and contraction. Torque settings must be checked for all hardware. All lips must be checked to make sure there is no gap between side of lip and module. Proper preventative maintenance must be conducted or warranty may be voided. 4 of 5 brush area to remove rust, and coat with 70% zinc rich paint, or equivalent field life paint. This step is not required if rust is components, and void the warranty. Galvanization is especially prone to white rust when components are still bundled because the zinc to white rust on galvanized parts as well as other damage on other protective coatings which can lead to accelerated corrosion to coating requires airflow over its surface to establish its protective patina, otherwise water can cause corrosion of the zinc and it has no protection against it in enclosed spaces, such as those between parts that are bundled. notified to supervisor for evaluation. Work should then be completed in a manner that ensures that the remainder of the array is not scenario, the rails should be adjusted to appropriate heights on Posts during periods of operation and maintenance visits. System ideally should be installed on flat, level and pre-compacted ground. This is to avoid system settlement over time. Topsoil with loam content and organics should be removed, and soil scraped down to subsoil level. f the system is installed on new fill, the soil should be compacted with a compacting roller prior to installation. However, due to vertical adjustability of the Rails on the Posts, the G System may be erected on less than ideally prepared grounds when site conditions preclude removal of topsoil. n that PARTS LST tem No. Description Part No. Material North Post G36NR-N Galvanized, G0+ Stl. 2 South Post G36NR-S Galvanized, G0+ Stl. 3 Angle Stand G277L Galvanized, G90 Stl. 4 Horizontal Beam G275L-2 Galvanized, G90 Stl. 5 Horizontal Beam (if required) G275L-3 Galvanized, G90 Stl. 6 NS Beam G862MT Galvanized, G90 Stl. 7 EW Purlin G63N / G63N Galvanized, G90 Stl. 8 ross Brace (if required) G263 Galvanized, G0+ Stl. 9 G Tub 3 Ft G Tub HMWPE 0 Roll Tie (if required) G872 Galvanized, G90 Stl. Roll Strap (if required) G873 Galvanized, G90 Stl. 2 Purlin Angle (if required) G874 Galvanized 4 gauge G90 Stl. 3 Star Washer Stainless Steel 4 Purlin hannel Washer G26 Galvanized, G90 Stl. 5 Washer (MUST USE ORRET WASHER) HDG, or Magnacoat 3/8"x-/2" Diameter 6 Flange Bolts / Hex Bolts Magnacoat, 3/8-6 x" 7 Washer (MUST USE ORRET WASHER) HDG, or Magnacoat 3/8"x" Diameter Hex Bolts Stainless Steel /4"-20, 3/8"-6 9 Serrated Flange Nuts Stainless Steel /4"-20 Magnacoat 3/8"-6 Pour-n-Place Ballasted UP Poly
5 4) Vertical adjustability is set prior to pouring concrete. After Purlin installation is complete run a string along Upper and Lower Purlins, in the east west direction. Evaluate Purlin level. 5) Place small piles of " gravel under the Support Assembly until Purlins touch the string. ompleted Leveling of EW Purlins Gravel Pile 6) Begin pouring concrete in either the front or back tub. oncrete should first be poured in the center of the Tub. Once filled, true up Posts and Purlins, and check NS Beam to make sure system is at correct tilt. Pound on one Post to correct tilt. This should all be done before concrete settling. Use vibrator rob to follow industry standards, and magnesium trowel to towel wash around Posts so precipitation does not collect. Mixture should be for: -High strength (4000 psi minimum) -Normal weight of 4000 lbs/yd³ Bobcat with gravity feed bucket, or concrete pump should be used when there are weight constraints on the land or rows are narrow. 5" slump for concrete Allow concrete to set for -2 days nstall manual, both for mechanical and electrical aspects of the solar PV array installation. make sure their installation and torque settings remain correct. Any mechanical movement must be rectified. limited to edges which were cut during fabrication. Pour-n-Place System and provided PV modules. scenario, the rails should be adjusted to appropriate heights on Posts during periods of operation and maintenance visits. weather and UV resistant if in areas with required additive. Preventative Maintenance Suggested finish torques : /4" hardware use 5 ft lbs 3/8" hardware use 20 ft lbs Tool Required G (Steel) System Material Storage ustomers are responsible for grade variations.and making sure slope tolerances support Gamehange System. G affected. 2) For continuous configurations,onnector Purlin are connected together using three sets of 3/8" flange bolt, washers (-/2"), and serrated flange nuts at each end of the Purlins. Torque to specifications. t is important that the correct washers are used. 3) f required Purlin-to-Beam and Purlin-to-Purlin Straps will be installed using 3/8" bolts and flange nuts. Torque to specifications. t is very important that the Purlin-to-Beam and Purlin-to-Purlin Supports are taut. ssue: By: Date: Description: SA Fifth Avenue, 6th Floor New York, NY 009 Tel: ) At least three days after concrete is poured, drill two inch (4 ) diameter weep holes on opposite ends of each of the Tub walls, centered 2" above the ground level, centered on wall of Tub the long way. This enables water to drain out. ) Attach first panel to EW Purlin through mounting holes nearest to NS Beam. Place a star washer at one mounting location per panel. nsert hex bolt through the Purlin, the mounting hole on the back of the panel, and then through the star washer. Attach with a serrated flange nuts on the bolt end inside the panel. heck again to make sure star washer is still in place. Torque to specifications. f panel mounting hole diameter or slot width is 0.28 or less, the orientation of the bolt and nut can be flipped such that the stackup order from top to bottom is: hex bolt head, star washer, panel frame mounting hole, Z Purlin mounting hole, and flange nut. Repeat for all panels ) For bottom mount attachment of panels Gamehange typically provides slotted panel mounting holes to enable panel adjustment in case purlins are not perfectly aligned due to rolling or otherwise uneven ground situations. t is the customer's responsibility to make sure to follow panel spacing guidelines if any are given by panel vendor in their specification sheet or elsewhere, otherwise panel warranty could be voided. n all cases make sure panel spacing is the greater of /8 inch or the minimum called out by the panel vendor. This will allow for thermal expansion of panels. Gamehange systems typically enable /2 inch panel spacing if aligned properly. Spacing between panels can be set by placing a temporary spacer such as bolt shaft or plywood of same thickness as required for panel spacing between panels while they are being installed. This spacer should be removed after panel installation is complete. 20) The modules, EW Purlins and NS Beams are all bonded together, left to right, so each row forms one single structure. Gamehange recommends 6 strings be grounded on one grounding lug, which should be attached at the hole provided next to the marking "GROUND". nstall ooper, Burndy, or Eaton UL approved grounding lug with /4-inch bolts as in accordance with NE Article 690 to the end of the last EW Purlin which has panels attached to it which are to be bonded, using 8 gauge copper wire. Repeat for each 6 strings. The entire system needs to be grounded from a single point to an appropriate grounding source. Use only Gamehange parts. Use of other parts to complete the installation as substitutes may void the warranty. Make sure the ground structure (notably in the case of a capped landfill) is inspected and can support the loading resulting from the G Follow all safety instructions that are required by relevant local, regional and national organizations and procedures as outlined in this When encountering undocumented or unexpected obstacles requiring a work around, they should be noted on working drawings and Reference nstall Manual for installation. Not following nstall Manual may result in voiding warranty. Ballast molds are provided for each site by Gamehange. Recommended to use concrete mixtures with freeze thaw additive which are Make sure to install system within several days of receipt of components. Storage of components in a damp or wet environment can lead 7/6 Deep and Short Sockets(/4 bolts) 9/6 Deep and Short Sockets (3/8 bolts) 7/6 and 9/6 Wrenches Torque Wrench String Line mpact drill with interchangeable drivers ¼ Drill Bit Must use anti-seize such as LocTite for bolts used to mount modules (most bolts come pre-dip with anti-seize) Tape Measure oncrete mixture (weather and UV Resistant if required) per Gamehange ballast plan 48 inch long level Rack assembly jig made of plywood and 2 x4 wood. After nstallation, installer must annually monitor for any surface rust that may occur over time. dentify any rust areas, wire f panel mounting clips are used to install modules, clips must be checked annually and after storms with severe winds to Annual inspection must be done for mechanical movement due to any reason including thermal expansion and contraction. Torque settings must be checked for all hardware. All lips must be checked to make sure there is no gap between side of lip and module. Proper preventative maintenance must be conducted or warranty may be voided. Pour-n-Place Ballasted UP Poly 5 of 5 brush area to remove rust, and coat with 70% zinc rich paint, or equivalent field life paint. This step is not required if rust is components, and void the warranty. Galvanization is especially prone to white rust when components are still bundled because the zinc to white rust on galvanized parts as well as other damage on other protective coatings which can lead to accelerated corrosion to coating requires airflow over its surface to establish its protective patina, otherwise water can cause corrosion of the zinc and it has no protection against it in enclosed spaces, such as those between parts that are bundled. with loam content and organics should be removed, and soil scraped down to subsoil level. f the system is installed on new fill, the soil System may be erected on less than ideally prepared grounds when site conditions preclude removal of topsoil. n that System ideally should be installed on flat, level and pre-compacted ground. This is to avoid system settlement over time. Topsoil should be compacted with a compacting roller prior to installation. However, due to vertical adjustability of the Rails on the Posts, the G notified to supervisor for evaluation. Work should then be completed in a manner that ensures that the remainder of the array is not PARTS LST tem No. Description Part No. Material North Post G36NR-N Galvanized, G0+ Stl. 2 South Post G36NR-S Galvanized, G0+ Stl. 3 Angle Stand G277L Galvanized, G90 Stl. 4 Horizontal Beam G275L-2 Galvanized, G90 Stl. 5 Horizontal Beam (if required) G275L-3 Galvanized, G90 Stl. 6 NS Beam G862MT Galvanized, G90 Stl. 7 EW Purlin G63N / G63N Galvanized, G90 Stl. 8 ross Brace (if required) G263 Galvanized, G0+ Stl. 9 G Tub 3 Ft G Tub HMWPE 0 Roll Tie (if required) G872 Galvanized, G90 Stl. Roll Strap (if required) G873 Galvanized, G90 Stl. 2 Purlin Angle (if required) G874 Galvanized 4 gauge G90 Stl. 3 Star Washer Stainless Steel 4 Purlin hannel Washer G26 Galvanized, G90 Stl. 5 Washer (MUST USE ORRET WASHER) HDG, or Magnacoat 3/8"x-/2" Diameter 6 Flange Bolts / Hex Bolts Magnacoat, 3/8-6 x" 7 Washer (MUST USE ORRET WASHER) HDG, or Magnacoat 3/8"x" Diameter Hex Bolts Stainless Steel /4"-20, 3/8"-6 9 Serrated Flange Nuts Stainless Steel /4"-20 Magnacoat 3/8"-6
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