Helitronic Basic. Universal CNC grinding machine for regrinding companies. Grinding in Motion. High flexibility for regrinding

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Stephanie Glenn
5 years ago
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features that are of particular importance for regrinding.

1 Helitronic Basic Universal CNC grinding machine for regrinding companies High flexibility for regrinding The Helitronic Basic offers a high level of cost-effectiveness and flexibility features that are of particular importance for regrinding. The Helitronic Basic possesses these properties to a high degree, making it an essential for regrinding companies. Grinding in Motion

2 Helitronic Basic Flexible regrinding of metal and woodworking tools Helitronic Basic with Eco-loader

Flexibility for a wide range of applications For precision tools in the metal and wood markets, there are no tasks which cannot be efficiently completed by the Helitronic Basic.

3 Flexibility for a wide range of applications For precision tools in the metal and wood markets, there are no tasks which cannot be efficiently completed by the Helitronic Basic. Which is why it is the first choice for regrinding companies Its field of application includes all rotationally symmetric tools for metal and woodworking, special tools and parts with complex geometries Tool examples From top left to bottom right: carbide end mill (1), spiral step drill (2), spiral reamer (3), carbide indentor (4), carbide step drill (5), core hole drill (6), wood roughing cutter (7), carbide spiral drill (8), torus cutter (9), fitting hole drill (10), dowel hole drill (11), dual spiral milling cutter (12) 2 3

4 Helitronic Basic high flexibility and productivity Helitronic Basic

Innovative WALTER grinding technology WALTER portal design With

portal design converts the high dynamics of the digital drives

Twin-spindle grinding head The twin-spindle grinding head can

Data for each wheel used is assigned and saved to the

Fanuc control system Helitronic Power uses the 310i, Fanuc s

servo drives into maximum grinding precision.

against the removal rates means production is more efficient.

5 Innovative WALTER grinding technology WALTER portal design With its great weight and extreme stiffness, the patented WALTER portal design converts the high dynamics of the digital drives into grinding precision, free of vibrations. Twin-spindle grinding head The twin-spindle grinding head can take up to six grinding wheels. Data for each wheel used is assigned and saved to the appropriate spindle end. Fanuc control system Helitronic Power uses the 310i, Fanuc s newest control system, giving the best possible reliability and availability. The 310i immediately converts the high dynamics from the AC servo drives into maximum grinding precision. Adaptive Control Constant comparison of the required feed against the removal rates means production is more efficient. As the removal rate increases, the feed slows down, and vice versa. Depending on the tool type, you can save up to 30% of time used. Grinding wheels also last longer, as they are used consistently. Automatic positioning and measuring system Heli-Probe Collects important tool parameters and positions the tool as quickly as possible. Prerequisite for productivity. 4 5

Flexibility and productivity, as required Save time, make better use of time Eco-loader option Up to 20 tools. The Eco-loader is mounted on the worktable.

All loading functions are coordinated by the machine control. An effective step in automation for small operations. Eco-loader Plus option Up to 165 tool positions.

This cost-effective solution offers the highest flexibility and productivity. Insert blade option Up to 76 tools. A flexible loading system for insert blade grinding, mounted on the worktable.

6 Flexibility and productivity, as required Save time, make better use of time Eco-loader option Up to 20 tools. The Eco-loader is mounted on the worktable. The gripper is integrated with the grinding head. Preferred use for single pieces and low-volume production. The proximity of the grinding unit results in short non-grinding times. All loading functions are coordinated by the machine control. An effective step in automation for small operations. Eco-loader Plus option Up to 165 tool positions. As the pallets of the Eco-loader Plus have been adapted for the Ecoloader, it is possible to change quickly and easily between the Eco-loader and Eco-loader Plus. This cost-effective solution offers the highest flexibility and productivity. Insert blade option Up to 76 tools. A flexible loading system for insert blade grinding, mounted on the worktable. The workhead is fitted with a clamping device for the insert blades. The loader automates the grinding of insert blades, which are used in wood processing. Tool data Maximum tool capacity (depending on tool diameter) Maximum tool length Tool data Max. tool capacity/tool diameter: 165 tools per pallet 3 8 mm 81 tools per pallet 6 16 mm 49 tools per pallet mm Maximum tool length 160 mm Tool data Maximum insert capacity (at a maximum insert width of 40 mm) Maximum insert capacity (at a maximum insert width of 60 mm) Maximum tool diameter 20 pieces 165 mm 3 32 mm 76 pieces 57 pieces

Internal Measuring System IMS option Automatic compensation in serial

sensor, measures the five most important quality parameters of

The five most important quality parameters like diameter 1, diameter 2

angle respectively spiral lead are measured Calibration option

For automatic calibration of the X, Y and Z axes of the machine with

7 Internal Measuring System IMS option Automatic compensation in serial production This option, in conjunction with the integrated measurement sensor, measures the five most important quality parameters of cylindrical tools in serial production, and automatically compensates in case of non-conformance. All measurement results are displayed in a test record on the screen. The five most important quality parameters like diameter 1, diameter 2 (backtaper), depth of the flute (core diameter), rake angle, helix angle respectively spiral lead are measured Calibration option Comprising calibration ball and software. For automatic calibration of the X, Y and Z axes of the machine with loader. In the loader program, the frequency of calibration can be freely selected. For machines without a loading system the calibration can be completed manually. 6 7

FANUC control system 310i Best reliability and availability Improved reliability for grinding specialists With the FANUC control system 310i mb A5 WALTER is offering

Technical specifications for the 310i PC Pentium M, 1.6 GHz, 1 GB RAM, PCI bus OS Windows XP Professional Colour monitor 15 TFT, incl. touchscreen 2.

8 FANUC control system 310i Best reliability and availability Improved reliability for grinding specialists With the FANUC control system 310i mb A5 WALTER is offering its users the highest possible levels of availability and reliability. Together with the WALTER grinding software the ease of operation is ensured. Technical specifications for the 310i PC Pentium M, 1.6 GHz, 1 GB RAM, PCI bus OS Windows XP Professional Colour monitor 15 TFT, incl. touchscreen 2.5 hard drive IDE, 40 GB External high-speed USB modem 56 k 5 USB 2.0 ports, of which 3 accessible externally Ethernet port Connection for integrated modem Memory Stick (incl. in delivery) External DVD burner

WALTER grinding software Knowledge, experience and powerful intelligence Walter has spent 25 years developing its own software for

The knowledge and wealth of practical experience are continuously being incorporated into software development for the benefit of

Helitronic Tool Studio This WALTER software works according to the WYSIWYG principle and represents a whole new level of programming

Machining and movement sequences for both highly complex, rotationally symmetric special and standard tools can be developed with

Thanks to the 3D-simulation the grinding result can be checked und optimized at the design stage if necessary.

Helitronic Tool Studio automatically adds all the remaining parameters.

9 WALTER grinding software Knowledge, experience and powerful intelligence Walter has spent 25 years developing its own software for producing and sharpening tools, as well as software for PCD tool erosion in manufacturing or sharpening. The knowledge and wealth of practical experience are continuously being incorporated into software development for the benefit of WALTER customers. Helitronic Tool Studio This WALTER software works according to the WYSIWYG principle and represents a whole new level of programming simplicity. Machining and movement sequences for both highly complex, rotationally symmetric special and standard tools can be developed with minimal time outlay. The tool that you see on screen matches in every detail the tool your machine is producing. Thanks to the 3D-simulation the grinding result can be checked und optimized at the design stage if necessary. The Wizard technology uses the parameters you define to guide you quickly and reliably to the tool you require. Helitronic Tool Studio automatically adds all the remaining parameters. WALTER Window Mode Under the name WALTER Window Mode (WWM), WALTER has dominated the market for decades with its software packages for all types of tools. A standard when it comes to easeof-use and safety, WWM software is in use at thousands of locations worldwide. WWM software packages are also part of the standard Helitronic Mini Power delivery, for example for grinding cylindrical and conical tools, as well as drills and step drills. Today they remain unbeatable with regards to price, performance and ease-of-us. 8 9

Helitronic Basic Technical Data, Dimensions Helitronic Basic Tool data 1) Paintwork RAL 9003/7011 Shank diameter 3 32 mm Axes X axis 460 mm Y axis 320 mm Z axis 660 mm Rapid traverse X, Y, Z 15 m/min

10 Helitronic Basic Technical Data, Dimensions Helitronic Basic Tool data 1) Paintwork RAL 9003/7011 Shank diameter 3 32 mm Axes X axis 460 mm Y axis 320 mm Z axis 660 mm Rapid traverse X, Y, Z 15 m/min C axis rotary indexing table ± 200 A axis Accuracy Linear resolution 0,0001 mm Radial resolution 0,000 Max. tool length Complete grinding Max. tool diameter Complete grinding Max. tool length Peripheral grinding Max. tool length Face grinding Max. tool diameter Wood profiling tools Max. tool weight 255 mm 240 2) mm 350 mm 280 mm 320 3) mm 20 kg Grinding head with twin grinding spindle Max. grinding wheel diameter 150 mm Maximum output 7 kw Grinding spindle speed min -1 1) The tool dimensions are dependent on the type and geometry of the tool as well as the type of grinding. 2) for horizontal grinding Weight 3) for vertical grinding Grinding machine incl. coolant system Connected load at 400 V/50 Hz approx kg approx. 20 kva Dimensions in mm. Specifications subject to changes in the interests of technical progress. No liability is accepted for any information provided Cooling system Capacity approx. 400 l Pump output 100 l/min at 7 bar HELITRONIC BASICHELITRONIC BASIC Helitronic Basic

WALTER worldwide Machine programme Western Europe GERMANY WALTER MASCHINENBAU GMBH Jopestrasse 5, 72072 Tübingen Postfach 27 20, 72017 Tübingen Tel.

11 WALTER worldwide Machine programme Western Europe GERMANY WALTER MASCHINENBAU GMBH Jopestrasse 5, Tübingen Postfach 27 20, Tübingen Tel Fax AUSTRIA Tel , Fax BENELUX Tel , Fax FRANCE KÖRBER SCHLEIFRING - FRANCE SARL 2 Bis Avenue du Président François Mitterrand Chilly Mazarin, Cedex Tel , Fax info.fr@walter-machines.com GREAT BRITAIN KÖRBER SCHLEIFRING - UK LIMITED B13 Holly Farm Business Park Honiley, Kenilworth Warwickshire, CV8 1NP Tel , Fax info.uk@walter-machines.com ITALY KÖRBER SCHLEIFRING ITALIA SRL Bregnano (CO) Via Giuseppe Garibaldi, 42 Tel , Fax info.it@walter-machines.com SPAIN / PORTUGAL Tel , Fax info.es@walter-machines.com SWISS EWAG AG Industriestrasse 4, 4554 Etziken Tel , Fax info.ch@walter-machines.com Eastern Europe CZECH REPUBLIC WALTER s.r.o. Blanenska 1289 CZ Kurim Tel , Fax info.wcz@walter-machines.com POLAND Tel Fax info.pl@walter-machines.com SOUTH EASTERN EUROPE Tel , Fax info.soe@walter-machines.com North and South America USA UNITED GRINDING WALTER GRINDERS, INC Lad Land Drive Fredericksburg, VA Tel , Fax info.us@walter-machines.com BRAZIL SCHLEIFRING BRASIL LTDA. Av. XV de Agosto, 5060, Jardim Leocadia CEP Sorocaba-SP Tel , Fax vendas@schleifring.com.br Asia and Oceania SINGAPORE KÖRBER SCHLEIFRING - ASIA PACIFIC PTD. LTD 25 International Business Park #01-53/56 German Centre Singapore Tel , Fax info.sg@walter-machines.com AUSTRALIA / NEW ZEALAND Tel , Fax info.au@walter-machines.com KOREA Tel , Fax info.kr@walter-machines.com THAILAND Tel , Fax info.th@walter-machines.com CHINA KÖRBER SCHLEIFRING GMBH WUXI REPRESENTATIVE OFFICE A-096 Yangming Hi-Tech Industrial Park Wuxi, Jiangsu Tel , Fax info.cn@walter-machines.com JAPAN WALTER JAPAN K. K. 1st floor MA Park Building Mikawaanjo-cho , Anjo City Tel , Fax info.jp@walter-machines.com Regrinding Economically efficient solutions for regrinding and the small batch production. Helitronic Micro Helitronic Basic Production Universal grinding machines for production and/or regrinding of micro-tools all the way to large roughing cutters. High flexibility through tailored automation solutions. Helitronic Power Helitronic Mini Power Helitronic Vision Erosion Maximum flexibility even for PCD tools grinding and eroding with one setting. Helitronic Power Diamond two-in-one Helitronic Diamond two-in-one Measuring The standard for measuring cutting tools and grinding wheels. High-precision granite enables measurement accuracy of up to E 1 = (0.6 + L/300) µm (L = gage length in mm, according to VDI/VDE 2617). Helicheck Pro/Plus Helicheck Basic 10 11

12 Subject to alterations. Printed in Germany (09/08) Walter Maschinenbau GmbH P. O. Box 2720, Tübingen, Germany Jopestraße 5, Tübingen, Germany Tel. +49 (0) Fax +49 (0)

Helitronic Micro. CNC grinding machine for micro tools. Grinding in Motion. CNC precision for tool diameter 0.5 to 12.7 mm

Helitronic Micro. CNC grinding machine for micro tools. Grinding in Motion. CNC precision for tool diameter 0.5 to 12.7 mm CNC grinding machine for micro tools CNC precision for tool diameter 0.5 to 12.7 mm Whether for medical technology, electronics, automotive engineering or aerospace, there s no end in sight for innovations