Solutions for wheels machining since

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1 Solutions for wheels machining since

2 Headquarters Crosio della Valle Italy U 2 m1 m2 Productive Area: u Offices Workshop Wheel machines assembly Wheel machines test General purpose machines assembly and test IMT INTERMATO IN ITALY Come to visit our manufacturing plant m1 Logistic and spare parts m2 Logistic and spare parts

3 The production of vertical lathes for the machining of aluminum light alloy wheels begins. IMT Intermato is the first company that introduces the pallet solution on the machines for light alloy wheels Introduction of vertical lathes with general machining purpose 1988 IMT Intermato enters in the Asian Market that will become one of the reference Market 1994 IMT Asia Singapore born with spare parts storage and technical service assistance to support sales in China 1998 IMT Intermato is certified ISO Birth of IMT Asia Pte LTD in Shanghai (representative office) 2003 A new branch is opened in Shanghai following the success of IMT Asia 2004 The target of 1000 produced machines exceeded, along with that of 100 machines per year sold in the automotive sector 2005 The first high production automatic line for pistons is installed in the automotive sector 2006 The new standard line products begins 2007 IMT Intermato acquires the Procast Line and the new range of lathes for heavy machining till over 6000 mm of turning dia. born years on innovation. New building No. 4 The new RW-T4 machine is in production The first IMT Intermato random line is in production 2009 Creation of sales, service and spare parts network in Seoul, South Korea the W VTL Series Company profile 2013 Creation of sales, service and spare parts network in Jakarta, Indonesia through PT IMT Intermato-LPM Asia 2014 IMT Intermato establishes Sirmu-mt by taking Sirmu activities 2015 The new JW series is in production 2016 Constitution of the new German subsidiary The Company history MADE IN ITALY

4 IMT INTERMATO in the world Italy Germay Poland U.S.A. Mexico Brazil South Africa China Korea Indonesia Japan Russia Singapore Thailand Everywhere we install importants plants, we create dedicated spare parts and service points headquarters service and spare parts service

5 5 Worldwide Sales Distribution and Service Support: Shareholding CHINA Shanghai H&D Science Technology Trading Co., Ltd FAR EAST Pt IMT Intermato- LPM Asia KOREA Kimas Corporation limited In Italy - ImaTecno _ Spindle and direct-spindle production - Me.Mo. _ Machine parts production - Rema Control _ Machining Center - Sirmu-mt In Romania - Saturn _ cast iron foundry Shareholding MECHANICAL TECNOLOGIES Me. Mo. MADE IN ITALY ISO CERT. n. 1229

6 VERTICAL LATHES MACHINING CENTERS JW-T2, RW-T2 Two axis Vertical Lathes 8 page FW-22 and FW-24 Machining Centers with tilting table by CNC page JW-T4 Four axis Vertical Lathes FW-22D and FW-24D Machining Center dual working station RW-T4, LW-T4, XW-T4 Four axis Vertical Lathes with electrospindle Automatic machining lines 30 WD Vertical lathes for the superfinishing of wheels 14 Solution 1 Solution 2 Solution 3 Solution WB24 Vertical Lathe for Wheel balancing 18 Complementary Machines (deburring machine, machine for diamond finishing, leak testing ecc.) light alloy wheel machining program

7 7 D 4 axis Vertical lathe JW series 96% / 97%* 4 axis Vertical lathe RW series 97% / 98%* 2 axis Vertical lathe JW series 98% Drilling machines FW series 97% Automation with pre-oriented loading of the wheels system 98% Automation with bar code system 98% Automation with camera system 97% *without pallet 2 AXIS 4 AXIS JW-T2 RW-T2 JW-T4 RW-T4 LW-T4 XW-T4 AVAILABILITY Ø B D D Ø C A E 2 AXIS 4 AXIS A max. wheel dimension 22 x x 13 B MAX. SWING x x x x E E C MAX. CLAMPING DIAMETER D X-AXIS STROKE E Z-AXIS STROKE A Ø C Ø B MADE IN ITALY

8 CNC Fanuc or Siemens 8 positions Turret VDI 40 X Axis Travel 500 mm Z Axis Travel 500 mm Rapid Feed Approach 30 m/min Spindle motor: kw Max. Spindle speed: 2500 rpm Spindle Nose ASA 11 Up to 22 Vertical Lathe JW-T2

9 9 Technical data MADE IN ITALY

10 CNC Fanuc or Siemens 8 positions Turret VDI 40 X Axis Travel 500 mm Z Axis Travel 650 mm Rapid Feed Approach 30 m/min Spindle motor: kw Max. Spindle speed: 2500 rpm without pallet Spindle Nose ASA 11 2 positions pallet loading system Up to 22 Vertical Lathe JW-T4

11 11 JW-T4 with pallet JW-T4 without pallet Technical data easy access to the tools MADE IN ITALY

12 CNC Fanuc or Siemens 8 positions Turret VDI 50 X Axis Travel 500 mm Z Axis Travel 500 mm Rapid Feed Approach 30 m/min Spindle motor: kw Max. Spindle speed: 3100 rpm The max speed is limited by the clamping device Spindle Nose ASA 11 Up to 24 Vertical Lathe RW-T2

13 13 35 kw 169 Nm 140 Nm 29 kw Technical data MADE IN ITALY

14 CNC Fanuc or Siemens 8+8 positions Turret VDI 50 Rapid Feed Approach 30 m/min Spindle motor kw Max. Spindle speed: 3100 rpm The max speed is limited by the clamping device Spindle Nose ASA 11 2 positions pallet loading system Up to 22 _ 24 Vertical Lathes RW-T4, LW-T4 and XW-T4 with pallet

15 15 The new turret angular position allows now, the use of longer tool bars with no longer possible interference with the part to machine easy access to the tools on both sides MADE IN ITALY without pallet

16 2 positions pallet device A1 A chips conveyor out B WITH PALLET SOLUTION RW-T4 LW-T4 XW-T4 A A B C C with pallet Technical data RW-T4, LW-T4 and XW-T4

17 17 A A1 chips conveyor out AXIS STROKE RW-T4 LW-T4 XW-T4 X Z C WITHOUT PALLET SOLUTION RW-T4 LW-T4 XW-T4 A A B C B without pallet MADE IN ITALY

18 CNC Fanuc or Siemens 8 positions Turret VDI40 X Axis Travel 500 mm Z Axis Travel 500 mm Rapid Feed Approach 30 m/min Motor spindle: kw max speed: 3100 rpm The max speed is limited by the clamping device Spindle Nose ASA 11 Up to 24 Vertical Lathe WD

19 19 35 kw 169 Nm 140 Nm 29 kw Optional pre-setting tools Optional wheel touch probe Machined wheel Technical data MADE IN ITALY

20 Touch probe for dimensional checking of the wheel Clamping device Range 53 / 100 mm or 99 / 146 mm SPECIAL CNC Fanuc European Patent No Chinese Patent No USA Patent No Vertical Lathe WB24 for Aluminium Wheel Balancing

21 21 Average line output: 50 wheels/hour AUTOMATIC LINE This machine can be inserted in an automatic line that is able to machine in chaotic way a big number of wheels with automatic detection system by mechanical and optical recognizing systems. STANDARD Automatic line for wheel balancing with random loading MADE IN ITALY

22 IMT Intermato has developed a wide range of clamping equipments specifically engineered for the chucking of light alloy aluminum car wheels. These chucks are available in several versions, with different wheel centering systems and various sizes to clamp wheels from 13 to 24 in diameter. Random production Clamping Devices OP 1 Clamping Devices For Truck Wheels Upon request, IMT Intermato can develop and supply special clamping equipments as per client specifications. Standard components are used whenever possible for the realization of these chucks. OP2 Available Range

23 23 B C D SPECIAL CLAMPING EQUIPMENT A 1 st Operation 2 nd Operation 2 nd operation clamping device with reference and clamp in the lug holes Standard Clamping equipment The range available of clamping sizes is MADE IN ITALY

24 CNC Fanuc or Siemens Tool magazine located in protective area FW-22 FW-24 X Axis Travel 600 mm 700 mm Y Axis Travel 600 mm 700 mm Z Axis Travel 600 mm 650 mm Rapid Feed Approach 50 m/min Motor spindle: Standard: 21-26,3 kw Max. Spindle speed: rpm Tilting Table 0 ±360 continuously controlled by CNC Spindle Nose HSK 63-A Up to 24 Drilling machine FW-22 and FW-24

25 25 STANDARD 5-axis drilling machine - FW22-5 Technical data MADE IN ITALY

26 CNC Fanuc or Siemens FW-22 FW-24 X Axis Travel 2000 mm 2080 mm Y Axis Travel 600 mm 700 mm Z Axis Travel 600 mm 600 mm Tool changer in the central part of the machine with double access from left and right side Rapid Feed Approach 50 m/min Motor spindle: Standard: 21-26,3 kw Max. Spindle speed: rpm Tilting Table 0 ±360 continuously controlled by CNC Spindle Nose HSK 63-A Up to 24 DUAL STATION Drilling machine FW-22D and FW-24D

27 27 STANDARD Technical data MADE IN ITALY

28 Tilting table & Clamping equipment with centering expanding mandrel Special working table + chucks for the machining of back side, spot face, stud holes 4 and/or 5 axes continuos CNC interpolation Different table and clamping solutions for FW drilling machine series

29 29 Solution with pre-oriented loading of the wheels Solution with standard vision system with camera Random solution with wheel model detection through bar code reader Solutions for Automation system MADE IN ITALY

30 AUTOMATIC LINE. SOLUTION 1

31 JW-T4 RW-T4 4-axis vertical lathe with pallet FW-22 FW-24 drilling center Robot Fanuc Output Up to 36 wheels/hour without front face machining Availability Line: 93.5% Set-up time: 60 min. (with two engineers on the wheel already machined) Option: Marposs Bench Deburring Machine Coolant tank with paper filter Machining capability of wheels with nominal max. diameter up to 22 _ 24 and over MADE IN ITALY

32 1 2 a 2 b c OP. number CN1 DESCRIPTION AND NOTES max cutting speed spindle speed feed (mean value) for revolution dept of cut (max value) operation total time progressive time at the end of operation m/min (rev/min) (mm/rev) mm (sec) (sec) 1 Pilot hole roughing ,2 8, chip/chip tool change Tire seat roughing , chip/chip tool change Tire seat finishing ,35 0,55 0, OP. number CN2 DESCRIPTION AND NOTES Wheel 7 x 16 max cutting speed spindle speed feed (mean value) for revolution dept of cut (max value) operation total time progressive time at the end of operation m/min (rev/min) (mm/rev) mm (sec) (sec) 2a Internal machining , b Plane machining , c Cover seat and pilot hole finishing ,3 2, Wheel washing Pallet rotation and idle time 6,0 18,0 53,0 71,0 Wheel washing Pallet rotation and idle time 6,0 18,0 50,0 68,0 1 st operation floor to floor time = 71,0 The operation cycle time is equal to the longer one between CN1 and CN2 Possible differences between raw wheel and rough drawing or possible eccentricity of the wheel may need cutting parameters reduction or cuts number increasing (for consequence time would increase) AUTOMATIC LINE. SOLUTION 1 1 st Operation Turning on JW-T4 Machining capability of wheels with nominal max. diameter up to 22 _ 24 and over

33 OP. number CN1 DESCRIPTION AND NOTES max cutting speed spindle speed feed (mean value) for revolution dept of cut (max value) operation total time progressive time at the end of operation m/min (rev/min) (mm/rev) mm (sec) (sec) 2 Tire seat roughing , chip/chip tool change Tire seat finishing ,35 0,55 0, OP. number CN2 DESCRIPTION AND NOTES max cutting speed spindle speed feed (mean value) for revolution dept of cut (max value) operation total time progressive time at the end of operation m/min (rev/min) (mm/rev) mm (sec) (sec) 1 Front face machining ,35 1, Pallet rotation and idle time 18,0 40,0 30,0 Pallet rotation and idle time 18,0 41,0 31,0* 1 st operation floor to floor time = 41,0 1 st operation floor to floor time without front face machining = 31,0* 2 nd Operation Turning on JW-T4 The operation cycle time is equal to the longer one between CN1 and CN2 MADE IN ITALY

34 1 3 B OP. number 3 rd Operation DESCRIPTION AND NOTES max cutting speed spindle speed feed (mean value) for revolution operation total time progressive time at the end of operation m/min (rev/min) (mm/rev) (sec) (sec) 1 Drilling and spot facing , chip/chip tool change Valve hole drilling , A chip/chip tool change a Valve hole counterburing table positioning b Lug hole counterburing Idle time Drilling operation time without loading/unloading 9,0 70,0 AUTOMATIC LINE. SOLUTION 1 3 rd Operation Turning on FW-22 Machining capability of wheels with nominal max. diameter up to 22 _ 24 and over

35 35 1 st and 2 nd TURNING OP. + DRILLING OP. wheel machined output time = 112 s. wheel machined output time (without front face machining) = 103 s. M71 MACHINING 53 S M72 MACHINING 23 S TABLE CHANGE 18 S CLAMPING DEVICE WASHING 9 S WHEEL LIFTING AFTER 1ST OP 5 S MACHINING 70 S WHEEL CHECKING AND POSITIONING WITH CAMERA 20 S WHEEL UNLOAD FROM 2ND OP AND CLEANING CHECK ORIENTATION AND LOAD ON DRILLING MACHINE 19 S WHEEL UNLOAD FROM MEASURING BENCH LOAD 2ND OP 15 S WHEEL UNLOAD FROM CAMERA SELFCENTERING CHUCK LOAD FOR TURNING 1ST OP 15 S WHEEL UNLOAD FROM LIFT AFTER 1ST OP CLEANING AND LOAD ON THE MEASURING BENCH 19 S WHEEL UNLOAD FROM DRILLING MACHINE LOAD ON THE ROLLER CONVEYOR 14 S Hourly production at 100%: about 32.1 wheels/hour - 34 wheels/hour with RW-T4 Without front face machining about 34.9 wheels/hour - 36 wheels/hour with RW-T4 Solution 1 MADE IN ITALY

36 AUTOMATIC LINE SOLUTION 2

37 37 JW-T4 RW-T4 4-axis vertical lathe JW-T2 2-axis vertical lathe FW-22D FW-24D drilling center Robot Fanuc Output up to 50 wheels/hour without front face machining Availability Line: 91% Set-up time: 90 min. (with two engineers on the wheel already machined) Option: Marposs Bench Deburring Machine Coolant tank with paper filter Machining capability of wheels with nominal max. diameter up to 22 _ 24 and over MADE IN ITALY

38 1 2 a 2 b 2 c 3 4 OP. number CN1 DESCRIPTION AND NOTES max cutting speed spindle speed feed (mean value) for revolution dept of cut (max value) operation total time progressive time at the end of operation m/min (rev/min) (mm/rev) mm (sec) (sec) 1 Pilot hole roughing ,2 8, chip/chip tool change Tire seat roughing , chip/chip tool change Tire seat finishing ,35 0,55 0, OP. number CN2 DESCRIPTION AND NOTES Wheel 7 x 16 max cutting speed spindle speed feed (mean value) for revolution dept of cut (max value) operation total time progressive time at the end of operation m/min (rev/min) (mm/rev) mm (sec) (sec) 2a Internal machining , b Plane machining , c Cover seat and pilot hole finishing ,3 2, Wheel washing Pallet rotation and idle time 6,0 18,0 53,0 71,0 Wheel washing Pallet rotation and idle time 6,0 18,0 50,0 68,0 1 st operation floor to floor time = 71,0 The operation cycle time is equal to the longer one between CN1 and CN2 Possible differences between raw wheel and rough drawing or possible eccentricity of the wheel may need cutting parameters reduction or cuts number increasing (for consequence time would increase) AUTOMATIC LINE. SOLUTION 2 1 st Operation Turning on JW-T4 Machining capability of wheels with nominal max. diameter up to 22 _ 24 and over

39 OP. number CN1 DESCRIPTION AND NOTES max cutting speed spindle speed feed (mean value) for revolution dept of cut (max value) operation total time progressive time at the end of operation m/min (rev/min) (mm/rev) mm (sec) (sec) 1 Tire seat roughing , chip/chip tool change Front face machining ,35 1, chip/chip tool change Tire seat finishing ,35 0,55 0, Idle time 15,0 64,0 2 nd operation time without loading/unloading = 64,0 2 nd operation floor to floor time without front face machining = 39,0 2 nd Operation Turning on JW-T4 MADE IN ITALY

40 1 3 B OP. number 3 rd Operation DESCRIPTION AND NOTES max cutting speed spindle speed feed (mean value) for revolution operation total time progressive time at the end of operation m/min (rev/min) (mm/rev) (sec) (sec) 1 Drilling and spot facing , chip/chip tool change Valve hole drilling , A chip/chip tool change a Valve hole counterburing table positioning b Lug hole counterburing Idle time Drilling operation floor to floor time 10,0 71,0 AUTOMATIC LINE. SOLUTION 2 3 rd Operation Drilling on FW-22D Machining capability of wheels with nominal max. diameter up to 22 _ 24 and over

41 41 1 st TURNING OP. + 2 nd TURNING OP. + DRILLING OP. wheel machined output time = 81 s. wheel machined output time (without front face machining) = 71 s. M71 MACHINING 53 S TABLE CHANGE 18 S CLAMPING DEVICE WASHING 9 S WHEEL LIFTING AFTER 1ST OP 5 S M72 MACHINING 64 S WHEEL LOAD/UNLOAD CLAMPING DEVICE WASHING 17 S DRILLING OPERATION 61 S CHANGE TABLE 10 S VISION COMPARATOR SYSTEM AND ORIENTATION FOR DRILLING 2 S WHEEL CHECKING AND POSITIONING WITH CAMERA 20 S WHEEL UNLOAD FROM VISION COMPARATOR BENCH LOAD FOR 1 ST OPERATION TURNING 10 S WHEEL UNLOAD FROM WHEEL LIFT AFTER 1ST OP CLEANING AND LOADING ON MEASURING BENCH 10 S WHEEL UNLOAD FROM 2ND OP AND LOCATE ON CLEANING GET INTERMEDIATE WHEEL FROM BENCH AND LOAD ON LATHE 17 S UNLOAD FROM BENCH ORIENTATION WITH VISION SYSTEM LOAD WHEEL ON DRILLING MACHINE 17 S WHEEL UNLOAD FROM DRILLING MACHINE LOAD ON THE ROLLER CONVEYOR 14 S Hourly production at 100%: about 44.4 wheels/hour - 46 wheels/hour with RW-T4 Without front face machining about 50.7 wheels/hour - 52 wheels/hour with RW-T4 Solution 2 MADE IN ITALY

42 AUTOMATIC LINE SOLUTION 3

43 43 JW-T4 RW-T4 4-axis vertical lathe without pallet JW-T2 2-axis vertical lathe FW-22 FW-24 drilling center Robot Fanuc Output up to 42 wheels/hour without front face machining Availability Line: 92% Set-up time: 90 min. (with two engineers on the wheel already machined) Option: Marposs Bench Deburring Machine Coolant tank with paper filter Machining capability of wheels with nominal max. diameter up to 22 _ 24 and over MADE IN ITALY

44 1 2 a 2 b c OP. number CN1 DESCRIPTION AND NOTES max cutting speed spindle speed feed (mean value) for revolution dept of cut (max value) operation total time progressive time at the end of operation m/min (rev/min) (mm/rev) mm (sec) (sec) 1 Pilot hole roughing ,2 8, chip/chip tool change Tire seat roughing , chip/chip tool change Tire seat finishing ,35 0,55 0, OP. number CN2 DESCRIPTION AND NOTES Wheel 7 x 16 max cutting speed spindle speed feed (mean value) for revolution dept of cut (max value) operation total time progressive time at the end of operation m/min (rev/min) (mm/rev) mm (sec) (sec) 2a Internal machining , b Plane machining , c Cover seat and pilot hole finishing ,3 2, Wheel washing Idle time 6,0 12,0 53,0 65,0 Wheel washing Idle time 6,0 12,0 50,0 62,0 1 st Operation time without loading/unloading = 65,0 The operation cycle time is equal to the longer one between CN1 and CN2 Possible differences between raw wheel and rough drawing or possible eccentricity of the wheel may need cutting parameters reduction or cuts number increasing (for consequence time would increase) AUTOMATIC LINE. SOLUTION 3 1 st Operation Turning on JW-T4 Machining capability of wheels with nominal max. diameter up to 22 _ 24 and over

45 OP. number CN1 DESCRIPTION AND NOTES max cutting speed spindle speed feed (mean value) for revolution dept of cut (max value) operation total time progressive time at the end of operation m/min (rev/min) (mm/rev) mm (sec) (sec) 1 Tire seat roughing , chip/chip tool change Front face machining ,35 1, chip/chip tool change Tire seat finishing ,35 0,55 0, Idle time 15,0 64,0 2 nd operation time without loading/unloading = 64,0 2 nd operation floor to floor time without front face machining = 39,0 2 nd Operation Turning on JW-T2 MADE IN ITALY

46 1 3 B OP. number 3 rd Operation DESCRIPTION AND NOTES max cutting speed spindle speed feed (mean value) for revolution operation total time progressive time at the end of operation m/min (rev/min) (mm/rev) (sec) (sec) 1 Drilling and spot facing , chip/chip tool change Valve hole drilling , A chip/chip tool change a Valve hole counterburing table positioning b Lug hole counterburing Idle time Drilling operation time without loading/unloading 9,0 70,0 AUTOMATIC LINE. SOLUTION 3 3 rd Operation Drilling on FW-22 Machining capability of wheels with nominal max. diameter up to 22 _ 24 and over

47 47 1 st TURNING OP. + 2 nd TURNING OP. + DRILLING OP. wheel machined output time = 86 s. M71 MACHINING 65 S WHEEL LOAD/UNLOAD,CLEANING CLAMPING DEVICE 16 S M72 MACHINING 64 S WHEEL LOAD/UNLOAD,CLEANING CLAMPING DEVICE 16 S DRILLING OPERATION 70 S WHEEL LOAD/UNLOAD,CLEANING CLAMPING DEVICE 16 S WHEEL MEASURING 14 S LOAD/UNLOAD MEASURE BENCH 7 S FROM M71 LATHE TO BLOWING STATION+BLOWING+FROM BLOWING TO MEASURING BENCH 8 S FROM MEASURING BENCH TO M72 LATHE OUTSIDE 3 S FROM M72 LATHE TO VISION SYSTEM 4 S WHEEL ULOAD FROM DRILLING MACHINE LOAD ON ROLLER CONVEYOR 10 S Hourly production at 100%: about 41.9 wheels/hour - 46 wheels/hour with RW-T4 Solution 3 MADE IN ITALY

48 AUTOMATIC LINE SOLUTION 4

49 49 JW-T4 RW-T4 4-axis vertical lathe without pallet JW-T4 RW-T4 4-axis vertical lathe without pallet FW-22D FW-24D Dual Station Robot Fanuc Output up to 50 wheels/hour without front face machining Availability Line: 92% Set-up time: 90 min. (with two engineers on the wheel already machined) Option: Marposs Bench Deburring Machine Coolant tank with paper filter Machining capability of wheels with nominal max. diameter up to 22 _ 24 and over MADE IN ITALY

50 1 2 a 2 b c OP. number CN1 DESCRIPTION AND NOTES max cutting speed spindle speed feed (mean value) for revolution dept of cut (max value) operation total time progressive time at the end of operation m/min (rev/min) (mm/rev) mm (sec) (sec) 1 Pilot hole roughing ,2 8, chip/chip tool change Tire seat roughing , chip/chip tool change Tire seat finishing ,35 0,55 0, OP. number CN2 DESCRIPTION AND NOTES Wheel 7 x 16 max cutting speed spindle speed feed (mean value) for revolution dept of cut (max value) operation total time progressive time at the end of operation m/min (rev/min) (mm/rev) mm (sec) (sec) 2a Internal machining , b Plane machining , c Cover seat and pilot hole finishing ,3 2, Wheel washing Idle time 6,0 18,0 53,0 65,0 Wheel washing Pallet rotation and idle time 6,0 12,0 50,0 62,0 1 st operation time without loading/unloading = 65,0 The operation cycle time is equal to the longer one between CN1 and CN2 Possible differences between raw wheel and rough drawing or possible eccentricity of the wheel may need cutting parameters reduction or cuts number increasing (for consequence time would increase) AUTOMATIC LINE. SOLUTION 4 1 st Operation Turning on JW-T4 Machining capability of wheels with nominal max. diameter up to 22 _ 24 and over

51 OP. number CN1 DESCRIPTION AND NOTES max cutting speed spindle speed feed (mean value) for revolution dept of cut (max value) operation total time progressive time at the end of operation m/min (rev/min) (mm/rev) mm (sec) (sec) 2 Tire seat roughing , chip/chip tool change Tire seat finishing ,35 0,55 0, OP. number CN2 DESCRIPTION AND NOTES max cutting speed spindle speed feed (mean value) for revolution dept of cut (max value) operation total time progressive time at the end of operation m/min (rev/min) (mm/rev) mm (sec) (sec) 1 Front face machining ,35 1, Pallet rotation and idle time 12,0 34,0 24,0 Idle time 12,0 35,0 1 st operation timewithout loading/unloading = 35,0 1 st operation time without loading/unloading without front face machining = 25,0* 2 nd Operation Turning on JW-T2 MADE IN ITALY

52 1 3 B OP. number 3 rd Operation DESCRIPTION AND NOTES max cutting speed spindle speed feed (mean value) for revolution operation total time progressive time at the end of operation m/min (rev/min) (mm/rev) (sec) (sec) 1 Drilling and spot facing , chip/chip tool change Valve hole drilling , A chip/chip tool change a Valve hole counterburing table positioning b Lug hole counterburing Idle time Drilling operation floor to floor time 10,0 71,0 AUTOMATIC LINE. SOLUTION 4 3 rd Operation Drilling on FW-22D Machining capability of wheels with nominal max. diameter up to 22 _ 24 and over

53 53 1 st TURNING OP. + 2 nd TURNING OP. + DRILLING OP. wheel machined output time = 81 s. M71 MACHINING 65 S WHEEL LOAD/UNLOAD, CLEANING CLAMPING DEVICE 16 S M72 MACHINING 35 S WHEEL LOAD/UNLOAD, CLEANING CLAMPING DEVICE 16 S DRILLING OPERATION 71 S CHANGE TABLE 10 S WHEEL LOAD/UNLOAD 16 S WHEEL MEASURING 14 S LOAD/UNLOAD MEASURE BENCH 7 S FROM M71 LATHE TO BLOWING STATION +BLOWING+FROM BLOWING TO MEASURING BENCH 8 S FROM MEASURING BENCH TO M72 LATHE OUTSIDE 3 S FROM M72 LATHE TO VISION SYSTEM 4 S WHEEL ULOAD FROM DRILLING MACHINE LOAD ON ROLLER CONVEYOR 10 S Hourly production at 100%: about 44.4 wheels/hour - 47 wheels/hour with RW-T4 Solution 4 MADE IN ITALY

54 Presetting bench for clamping devices Coolant tank with paper filter measuring bench can be supplied in various configuration for the measurement of the pilot hole and / or deformation of the front Blowing cabinet between machining operations Heat exchanger for hydraulic unit Optional marking unit OPTIONS WITH AUTOMATION CUSTOMIZED OPTIONS AVAILABLE IN ORDER TO MEET ANY MACHINING NEEDS

55 55 DEBURRING MACHINE Automatic de-paletizing system DEBURRING TOOLS FOR THE EXTERNAL EDGE OF THE WHEEL MADE IN ITALY

56 Germany Swiss LUG Bregenz Austria Hungary Sloveny France Crosio della Valle Croatia Bosnia ITALY Spain ED. MARZO 2016 ISO CERT. n IMT INTERMATO S.P.A. via caregò crosio della valle (va) italia tel fax commerc@imtintermato.it

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