The Dedicated Production Grinder
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- Polly Gardner
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1 The Dedicated Production Grinder
2 The powerful performer Quality has just become more affordable The MX5 is the dream machine of affordable, high quality tool grinders. It is positioned in the middle of the ANCA range, between the entry level FastGrind and the larger TX series. The affordable quality grinder The MX5 is the latest member of the popular MX family. ANCA has included the most important features of the MX platform while still designing a lower cost machine. The machine has been designed with the volume producer in mind, but also has the flexibility to easily manufacture mixed batches. The stability and power has been included to cater to endmill manufacturers and a wide range of other tool grinding requirements. However, costs have been reduced compared to the premium MX7 by altering features not required by all users. These include the reduction of the number of wheel packs from 6 down to 2. This has meant the creation of a precise, flexible machine that is affordable to more customers. Overview 14 kw (19 HP) S1 26 kw (35 HP) peak spindle power Two-station wheel changer 203 mm (8 ) diameter wheels Wheels changed in less than 10 seconds RoboMate and FastLoad-MX option for automatic loading
3 Bi-symmetrical gantry A major contributor to accurate tool grinding is the precise positioning and repeatability of the grinding wheel. The high end ANCA MX and TX Series tool grinders have earned a reputation for superior accuracy, stability and rigidity. This is in part due to the fact that the Grinding Wheel and spindle are supported in the machine by a huge casting called the bi-symmetrical gantry. Evenly straddling the tool centre line, the spindle gantry provides the rigidity required for producing consistently accurate tools. This design also allows the grinding wheel to remain very close to the C-axis pivot point. This configuration produces the highest levels of profile accuracy for tools requiring substantial 5-axis movements, such as corner radius, or ballnose endmills. ANCA s challenge was to bring this design to a wider audience. Volume endmill producers work to very tight profit margins, and although impressed by the MX7, they required a simplified machine at a more economical price. The new MX5 now has all the rigidity, stability and accuracy characteristics of the proven MX7, all at a lower price. ANCA achieve this by using a lower powered spindle (26kW-MX5 vs. 38kW- MX7) and fewer wheel packs (2-MX5 vs. 6-MX7). This is perfect for many customers requirements.
4 Permanent magnet spindle Outstanding spindle performance across the entire spindle working range. High torque at lower RPM particularly suited for carbide grinding Position controlled axis (Q-axis), ensures accurate and repeatable wheel pack changes 10,000 RPM maximum Spindle power rating of 14 kw/19 HP (S1) (20 kw/35 HP peak power) Machine features and options Permanent magnet spindle Wheel pack changer Increases machine productivity and flexibility. 10-second wheel change time Two HSK wheel packs for accurate, rigid spindle mounting Coolant manifolds are also changed Spindle returns to the same index position when changing arbors, ensuring superior repeatability (Q-axis) Wheel changer LaserPlus ANCA s premium tool measurement product. Automated measuring of tools inside the machine No operator intervention Measurement consistency Reduced set-up times Automatic tool size compensation Reduction of scrap tools LaserPlus
5 Automation FastLoad-MX The FastLoad-MX is a cost-effective loader for the auto loading of tools. Increases machine productivity Diameter range 2-20 mm (⅛ - ¾ ) Maximum tool length 150 mm (6 ) High pallet capacity Retrofittable to existing MX7 or MX5 machines ANCA FastLoad-MX RoboMate - Robot Loader The ANCA generic robot loader is suitable for the TX7+, MX7, MX5, RX7 & GX7. Uses the Fanuc robot The RoboMate can load tool diameters from Ø3 mm (⅛ ) to Ø25 mm (1 ) Maximum tool length 350 mm (14 ) The size of the loader is: L 2379 mm x W 722 mm x H 1865 mm L 94 x W 28 x H 73 ANCA RoboMate ANCA global support ANCA s MX5 is the CNC tool and cutter grinder chosen by the industry where high precision tools and reliability are paramount. It is designed to meet the demands of a competitive industry, and is supported by ANCA s worldwide team of technical specialists. Confidence that ANCA is the right choice goes beyond the machine. The ANCA team will be your partner with application and machine support, from training right through to maintenance.
6 Machine features and options iview iview is a precise tool measurement system developed by ANCA. It is quickly set up inside the machine and provides measurement data without needing to remove the tool from the machine. This data can be fed into the grinding program for automatic exact compensation, resulting in a precisely ground tool. Software The industry leading ToolRoom software is known for its flexibility, user-friendliness and application diversity. The endmill and drill wizards can even generate a wide range of production-ready tools directly on the machine. ToolRoom supports the grinding of drills, endmills, profile tools, burrs, routers and many other tool types. A wide range of applications are available within the ANCA ToolRoom software suite. CIMulator3D CIMulator3D simulates the programmed tool path exactly as it would be ground on the machine. New tool programs can be verified for size, shape, machine clearance and even cycle time estimates. CIMulator3D maintains continuous work flow through the machine by reducing development time and trial grinding.
7 Technical Data CNC Data ANCA CNC Control, Core 2 Duo, min. 3GB RAM, 15 Touch Screen, Ethernet port, Two USB ports, UPS Mechanical axes Position feedback resolution X, Y & Z-axis mm ( ) C & A-axis deg Q-axis 0.03 deg Programming resolution X, Y & Z-axis mm ( ) C & A-axis deg Q-axis 0.3 deg Travel X-axis 540 mm (21 ) Y-axis 510 mm (20 ) Z-axis 215 mm (8.4 ) C-axis 264 deg A-axis 360 deg Software axes (patented) B, V, U, W Work piece Max. tool diameter Ø200 mm (7.88 )* Max. tool grind length 300 mm (12 ) Max. weight 20 kg (44 lbs) Drive system ANCA Digital (EtherCAT standard) / Linear axes direct-drive ballscrew / Rotary axes direct drive Machine data Grinding spindle Bi-directional direct drive 26 kw/35 HP spindle power (peak) 10,000 RPM Position-controlled axis (Q-axis) HSK50F taper Grinding wheel Max. Ø203 mm (8 ) Wheel bore Ø31.75 mm (1¼ ), Ø32 mm (1.26 ), Ø20 mm (¾ ) Two wheel packs Max. four wheels each Other data Electrical power 25 KVA (including coolant system) Probe system Renishaw Coolant system External Machine base ANCAcrete (Polymer concrete) Colour RAL 7035 / RAL 5014 Weight Approximately 5500 kg (12,125 lbs) Floor plan Width: 2269 mm (89 ) Depth: 1446 mm (57 ) Height: 2015 mm (79 ) ANCA reserves the right to alter or amend specifications without prior notice *Dependent on tool geometry, program and tooling layout Shown with RoboMate loader
8 AUSTRALIA ANCA Pty. Ltd. 25 Gatwick Road Bayswater North Victoria 3153 AUSTRALIA Tel ozinfo@anca.com USA ANCA Inc Century Drive Wixom Michigan USA Tel usainfo@anca.com UNITED KINGDOM ANCA Ltd. 2 Eastwood Business Village Harry Weston Road Coventry CV3 2UB UNITED KINGDOM Tel ukinfo@anca.com JAPAN ANCA Japan Sakuragaoka-cho Owariasahi-shi Aichi-Ken JAPAN Tel japinfo@anca.com CHINA ANCA Machine Tool (Shanghai) Co. Ltd West Wing, 1/F., Building 4, 475 Fu Te No.1 Road(W) Waigaoqiao FTZ, Shanghai, CHINA Tel chinfo@anca.com BRAZIL ANCA do Brasil Rua Francisco Ferreira Leão 377 Sorocaba São Paulo BRAZIL Tel brinfo@anca.com ITALY ANCA Italia Via Retrone, Altavilla Vicentina (VI) ITALY Tel itinfo@anca.com GERMANY ANCA GmbH Alois-Senefelder-Str Mannheim GERMANY Tel gerinfo@anca.com INDIA ANCA India ANCA Machine Tools Private Ltd #64 Parimala Towers MES Rd Yeshwantpur Bangalore INDIA Tel /108 indiainfo@anca.com THAILAND ANCA (Thailand) Ltd Eastern Seaboard Industrial Estate, No. 109/20 Moo 4, Tambon Pluakdaeng, Amphur Pluakdaeng, Rayong THAILAND Tel thainfo@anca.com Oct2013/English
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AMADA MACHINE TOOLS AMERICA, INC. THE VISION OF PRECISION. Lineup of Milling Machines
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Machine Tools That Create Solutions Since 1939
DUGARD Machine Tools That Create Solutions Since 1939 Dugard 1000Y Plus / 1500 Vertical Machining Centres www.dugard.com The Leading Edge in Precision Machining Now with 610mm Y travel and heavy duty roller
K series VK-1060 VERTICAL MACHINING CENTER
K series VK-1060 VERTICAL MACHINING CENTER VK-1060 VERTICAL MACHINING CENTER B ringing the most flexible & most competitive advantage of TWiNHOrN to a broader range of machining applications. From prototype
Numturn Numturn Powerful CNC Technology, for high flexibility and easy handling. CNC Cycle Lathes.
CNC Cycle Lathes Powerful CNC Technology, for high flexibility and easy handling Siemens 808 D Manual Machine Plus or Fagor 8055i Turning diameter over bed 26 Center width up to 79 Main spindle up to 20
PicoMill CNC. PicoMill CNC. High-tech for Production and Training Purposes. CNC Mini Drill Press/Milling Machine.
CNC Mini Drill Press/Milling Machine High-tech for Production and Training Purposes Table travel X, Y 10 x 4.13 Spindle mount MT3 With advanced GPlus 450 CNC or Siemens 808 D control GPlus 450 Siemens
WF 400 MC WF 600 MC Universal Milling Machine
WF 00 MC Universal Milling Machine WF 00 MC_ Manual and CNC-operated CNC milling with contouring control Heidenhain TNC 320 Manual and CNC-operated The WF 00 MC and WF 00 MC are primarily used for training
Cincom Evolution Line
Evolution and Innovation is the Future Sliding Headstock Type Automatic CNC Lathe Cincom Evolution Line Exceptional productivity and cost performance in a 5-axis ø20 mm machine Non-guide bushing spindle
Key parameters. Two-in-one, rotary eroding and grinding machine. A member of the UNITED GRINDING Group. Creating Tool Performance
Creating Tool Performance A member of the UNITED GRINDING Group Helitronic power Diamond Two-in-one, rotary eroding and grinding machine Key parameters Grinding of HSS/carbide tools and rotary eroding
KB 2100 KB Bed-Type Milling Machine. Large machine bed, wide column, plus high intrinsic weight
Bed-Type Milling Machine Large machine bed, wide column, plus high intrinsic weight very long table travel (1,500 mm) and large table setup area travel (X/Y/Z) 1500 x 670 x 700 mm spindle speed (12) 40-1600
High Precision CNC Lathe
High Precision CNC Lathe Designed for high-precision machining of smalldiameter workpieces, this machine has a wing type fixed spindle for low thermal influence installed on a thermally symmetrical machine
DUGARD EAGLE 200HT / 200MC
DUGARD EAGLE 00HT / 00MC Slant Bed, High Precision CNC Lathes EAGLE 00HT 5 Slant Bed Heavy duty cast construction allowing optimum chip clearance Rigid, High Precision Spindle Unit Model Eagle 00HT The
18 Series. Powerful, single and double spindle Machining centers for high-speed machining and heavy cutting. Designed and Made in Germany
Seconds ahead 18 Series Powerful, single and double spindle Machining centers for high-speed machining and heavy cutting Designed and Made in Germany Compact, strong and fast for productive cutting Extension
CamGrind L. Key data. Superproductive and perfect for batch production. A member of the United Grinding Group
A member of the United Grinding Group Superproductive and perfect for batch production Key data The as a single-slide or two-slide machine allows you to machine shaft-type components with a length of up
RS 15. Key parameters. The universal machine for all tool types. A member of the UNITED GRINDING Group. Creating Tool Performance
Creating Tool Performance A member of the UNITED GRINDING Group RS 15 The universal machine for all tool types Key parameters The RS 15 is a manual universal grinding machine with integrated measuring
HELITRONIC POWER DIAMOND 400
Creating Tool Performance A member of the UNITED GRINDING Group HELITRONIC POWER DIAMOND 400 Two-in-one, high performance rotary eroding and grinding machine with grinding wheel/electrode changer as standard
GANESH GBM-6024 CNC Bed Mill With Class-7 Super-Precision Fafnir Spindle Bearings and Box Ways
20869 Plummer St. Chatsworth, CA 91311 Toll Free: 888-542-6374 (US only) Phone: 818-349-9166 I Fax: 818-349-7286 www.ganeshmachinery.com GANESH GBM-6024 CNC Bed Mill With Class-7 Super-Precision Fafnir
INSERT LINE. Key parameters. High-speed peripheral grinding machine for volume indexable insert production. A member of the UNITED GRINDING Group
Creating Tool Performance A member of the UNITED GRINDING Group High-speed peripheral grinding machine for volume indexable insert production Key parameters The is a 4-axis high-speed peripheral grinding