The small production machine
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1 KEL-VISION The small production machine Produkte-Übersicht 1
2 KEL-VISION The small production machine 2 Workhead n8-800 min-1 work holder MT5 / ASA5 DIN #5 manual fine adjustment for corrections of parallelism Workhead with rotating spindle, only n8-800 min-1 with work holder MT 5 / ASA 5 DIN #5 Load between centres 100 kg F Load with chucked work 100 Nm F l Design design of stationary table with X- and Z-axes underneath the wheelhead The KEL-VISION is an extremely compact, universal CNC cylindrical grinding machine with a fixed working table and compound slide rest under the wheelhead. The high quality requirements as set by the marketplace have been reached following intensive application studies and by using the most modern research and development facilities. The significant advantages of this design are: a cast base with high static and dynamic rigidity and a three-point bearing together with an integrated handling system. The chafed guides offers the highest damping; the pressure feed lubrication with its generously dimensioned feed supplies the required slide inching speed. The excellent X axis layout provides for a balanced weight distribution on the slides of the machine during dressing or grinding. Both the X and Z axes are equipped with a ball screw and absolute measuring system with a resolution of mm. Particular care was taken with this hook machine to ensure rapid erection and simple commissioning. The excellent accessibility to the working table offers the user both problem-free set-up and resetting. Thermal effects and vibrations are not transmitted to the machine base because it is constructed isolated from the coolant collecting basin, electrics cubicle and hydraulic unit. Two different work heads and extensive accessories such as a diamond wheel dressing device or Arobotech steady rests allow the machine to be adapted readily to the customer requirements. Workhead High motor output 36Nm Infinitely variable spindle speed Airlock seals Robust and rigid design Excellent roundness and dimensional accuracy thanks to pre-tensioned highprecision antifriction bearings Roundness of the workpiece dr<0.5 µm on chucked work Versatile in use
3 KEL-VISION Tailstock morse taper 4 retraction of sleeve 50 mm 3 Micro-adjustment of tailstock Adjustment range +/- 150 µm High frequency dressing device for rotating dressing tools Equipment Arobotech-steady-rest loading systems The machine design results in easy maintenance and gives good access to the infrastructure Options Roundness of the workpiece dr< 0.2 µm on chucked work Microadjustment for quick and easy cylindricity corrections on chucked work Swiveling base Positioned spindle stop Swivel-angle display C-axis The option of interpolating the X- and C-axes makes it possible to use the cylindrical grinding machine also for unround shapes such as polygons, free contours and eccentric forms. The rotary encoder with a resolution of is installed directly on the workhead spindle. Tailstock The tailstock features a large and heavy design. The nitride-coated sleeve runs in sturdy ball-bush bearings. Excellent rigidity makes it possible to achieve high rates of infeed even with heavy workpieces Sensitive sleeve pressure adjustment Options Micro-adjustment for fast and easy cylindricity corrections Air-cushioning for ease of tailstock repositioning
4 KEL-VISION Wheelheads 4 URS-wheelhead for Angular infeed grinding and internal grinding RS-wheelhead for Angular infeed grinding Water-cooled precisionbalanced drive motors Hydrodynamic multi-surface spindle bearings Active flagging device KEL-POS determines component position in Z-axis mounted on wheelhead The two wheelheads allow the KEL-VISION to be fitted out specifically for the customer, either as an angular infeed grinding machine or for combined angular infeed and internal grinding. Depending on customer requirements, the small production machine can be equipped either as a single-purpose machine or for integrated processing. Wheelhead Motor output 10 kw Water-cooled precision-balanced drive motor Infinitely variable drive of OD and ID grinding spindles Hydrodynamic multi-surface spindle bearings Grinding wheel dimensions 400 x 63 or 500 x 80 mm Belt-driven internal grinding spindle Motor output 2.5 kw No belt change required Motor spindle speed n = min-1 water-cooled precision-balanced drive motor Option high-frequency ID grinding spindle Indexing axis The Hirth coupling with indexing every 1 / 2.5 ensures excellent positioning and repetition accuracy. Manual indexing is standard on machine types RS and URS, whereas automatic indexing is available as an option. B-axis The B-axis permits automatic positioning of the wheelhead at any angle. A precision worm gear and distortion-free clamping ensure the ultimate in positioning accuracy. The user is supported by comprehensive software. The measuring system provides a resolution of < 0.5 sec.
5 KEL-VISION Internal grinding / Swivelling system / Accessories Internal grinding attachment Belt-driven internal grinding spindle 828 = max min = max min = max min -1 5 Indexing manual indexing 2,5 automatic indexing 1 B-axis precision bearings distortion-free clamping KEL-SET automatic grinding wheel measuring system KEL-BALANCE semi automatic balancing for 1 or 2 wheels KEL-SET Automatic grinding wheel measuring system. Movements to the measuring ball and to the grinding wheels accur automatically, with their position information being stored in the control system. When swivelling the wheelhead into any angle, the positions of the grinding wheel edges are automatically taken account of. Advantages for the user Programming takes place with the actual dimensions according to the work drawings and independently of the swivel angle of the wheelhead No need for renewed calibration of the swivelled grinding wheel Simple and fast acquisition of the grinding wheel data when retooling the machine Integrated tool management for external, face- and internal grinding
6 KEL-VISION GEFanuc 18i Control System 6 Monitor 10.4 TFT Softkeys GAP CONTROL operation and display integrated in the control system KEL-ASSIST SW package for the preparation of contour-grinding or profile-dressing programmes DXF import, threads, clearing cycles KEL-POLY SW package for the preparation of unround grinding programmes correction of differences in the height of centres C-axis high speed cycle unround workpieces thread Technical Data Machine type Main specifications Distance between centres mm 760 Grinding length mm 430 Centre height mm 125 Weight of workpiece between centres kg 100 Load on chucked work Nm 100 Mains voltage required 3 x 400 V / 50 Hz / 3 x 460 V / 60 Hz Power consumption depending on equipment A Space required / length x width mm 2050 x 2000 Longitudinal slide: Z-axis Travel mm 650 Rapid traverse speed m/min 12 Resolution µm 0.1 Wheelslide: X-axis Travel mm 320 Rapid traverse speed m/min 6 Resolution µm 0.1 Swivel devices B-axis Resolution sec 0.1 Autom. indexing / 1 Hirth coupling option Man. indexing / 2.5 Hirth coupling standard Swivelling range degree / 190 Wheelhead general Drive motor water-cooled kw 7.5 /10 Peripheral grinding wheel speed m/s 35 / 45
7 KEL-VISION KEL-GRAPH 7 KEL-ISO Additional panel for in-process gauging systems for auxiliary units Swivel angle display for manual swiveling of the workhead Transportation hook machine rapid commissioning of machine Wheelhead Universal Grinding wheel dimensions mm 400 x 63 x 127 Option 500 x 80 x 203 / 500 x 100 x 203 Internal grinding attachment belt driven Bore for spindles up to mm 120 Rotational speed of spindle, motor infinitely variable min Motor output kw 2.5 Internal grinding attachment option MFV 1230 / 1260 Workhead standard Rotational spindle speed min Driving torque spindle Nm 36 Spindle nose / internal taper DIN #5 MT5 / ASA 5 Swivelling range option degree Micro-adjustment option sec + / 60 Tailstock Internal taper MT4 Retraction of sleeve mm 50 Micro-adjustment optional µm + / 150 CNC control system GEFanuc 18i Measuring systems Gap Control yes Active longitudinal positioning yes Passive longitudinal positioning yes In-process gauging yes Space-assignment plan All specifications and designs are subject to alterations without notice
8 Competence and a world-wide partnership 8 First-class sales and service organization for all the major international markets with local well-trained staff. KELLENBERGER guarantees expert advice and support for evaluation, purchase, installation and services of our high-quality grinding systems. L. Kellenberger & Co. AG Heiligkreuzstrasse St.Gallen / Switzerland Phone +41 (0) Fax +41 (0) info@kellenberger.net Sales and service in USA and Canada: Hardinge Inc. One Hardinge Drive P.O. Box 1507 Elmira, New York USA Phone +1 (607) Fax +1 (607) info@kellenberger.com Sales and service in Great Britain and The Republic of Ireland: Your local KELLENBERGER Partner: Hardinge Machine Tools Limited Silverton Road, Matford Park, Marsh Barton, Exeter, Devon EX2 8NN Phone +44 (01) Fax +44 (01) Certified Management System ISO 9001: 2000
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