PFL MILLING CUTTER SERIES
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1 SPK INNOVATION MILLING TOOLS TECHNOLOGY APPLICATION PFL MILLING CUTTER SERIES HIGH-SPEED FACE MILLING OF CAST IRON
2 2 PFL Milling Cutter Series
3 3 PFL NEW MILLING CUTTER GENERATION FOR HIGH-SPEED MACHINING WITH A POSITIVE GEOMETRY The PFL milling cutter family was especially designed for the highly-productive face milling of components made from GJL (grey cast iron) and GJS (ductile cast iron) with SiALON cutting materials. The PFL milling cutter family comprises two classic series with a positive geometry: PFL-OP: the milling cutter line for rough milling and finishing PFL SP: this milling cutter series was designed for finishing and for medium rough milling operations with low axial forces. PFL-OP This roughing and finishing specialist is equipped with positive octagon inserts. The design with eight cutting edges ensures a high level of efficiency. With a feed rate of up to 0.35 mm per tooth and a maximum cutting depth of approx. 4 mm, the milling cutters in the PFL-OP series offer extremely productive milling operations at high machining speeds. PFL-SP With their positive quadratic cutting, the milling cutters of the PFL-SP series are ideal for machining even the most unstable or thin-walled workpieces under high-performance conditions. PFL-SP milling cutters are available with approach angles of 88, 75 and 45. Edge breakage and burr formation can be reduced, while low axial forces can be achieved. The milling cutter allows cut depths up to 6 mm and a maximum feed rate of up to 0.3 mm per tooth. With the further expansion of the face milling cutter series with the PFL-OP and PFL-SP series, SPK Cutting Tools is bringing important innovations to the face milling industry. Minimum machining forces are obtainable with the highest cutting values even under the most abrasive and unfavourable conditions. The positive milling cutter geometries open up a broad scope of applications for the milling cutters, ranging from thin-walled to unstable and stable components. High productivity and a high degree of process reliability were the most important criteria during the series development. PFL Milling Cutter Series
4 4 PFL-OP FACE MILLING CUTTERS Axial rake angle +5 Radial rake angle: Dimension table according to DIN 8030 i Recommended application GJL (grey cast iron) GJS (ductile cast iron) WORKPIECE thin-walled f z = 0.35 unstable stable PFL - OP 05 Dimensions Standard Special versions PFL OP0543R PFL OP0543R PFL OP0543R PFL OP0543R PFL OP0543R PFL OP0543R For types of insert: OPHX PFL - OP 06 Dimensions Standard Special versions PFL OP0643R PFL OP0643R PFL OP0643R PFL OP0643R PFL OP0643R For types of insert: OPHX Phone: Fax: cutting_tools@ceramtec.de Web: spk-tools.de ceramtec.com
5 5 INSERTS FOR MILLING CUTTER PFL-OP i STANDARD-GEOMETRY ZZ-GEOMETRY OPHX OPHX OPHX T-S 43Z150 OPHX T-S 43Z150 Cutting Materials: SiAlON SL808 SiAlON, coated SL858 C Phone: Fax: cutting_tools@ceramtec.de Web: spk-tools.de ceramtec.com
6 6 PFL-SP FACE MILLING CUTTERS Axial rake angle +5 Radial rake angle: Dimension table according to DIN 8030 For thin-walled and unstable parts i Recommended application GJL (grey cast iron) WORKPIECE thin-walled f z = 0.3 unstable GJS (ductile cast iron) stable PFL - SP / 88 Dimensions Standard Special versions PFL SP1388R PFL SP1388R PFL SP1388R PFL SP1388R PFL SP1388R PFL SP1388R PFL - SP / 75 Dimensions Standard Special versions PFL SP1375R PFL SP1375R PFL SP1375R PFL SP1375R PFL SP1375R PFL SP1375R PFL - SP / 45 Dimensions Standard Special versions PFL SP1345R PFL SP1345R PFL SP1345R PFL SP1345R PFL SP1345R PFL SP1345R Phone: Fax: cutting_tools@ceramtec.de Web: spk-tools.de ceramtec.com
7 7 INSERTS FOR MILLING CUTTER PFL-SP i STANDARD-GEOMETRY ZZ-GEOMETRY SPHX SPHX T 88Z150 SPHX T 75Z150 SPHX T 45Z150 Cutting Materials: SiAlON SL808 SiAlON, coated SL858 C Phone: Fax: cutting_tools@ceramtec.de Web: spk-tools.de ceramtec.com
8 CeramTec GmbH SPK Cutting Tools Division Hauptstrasse Ebersbach/Fils, Germany Phone: +49 (0)7163 / Fax: +49 (0)7163 / info@spk-tools.de Web: cutting_tools@ceramtec.de Web: pe St
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90 Indexable Positive Cutter Inserts HIGH POSITIVE 90 MILLING CUTTER Cutting Rake - 20 for 11 positive 85 parallelogram AP inserts Application TOOL ANGLES: Cutting Rake +20 Axial Rake 6 Radial Rake -6
Jet-Stream Modular Carbide & Steel Boring Bar Instructions Manual
Workpiece Rigidity 1 Work holding Use the proper chuck and jaws to hold the work-piece, to assure that the part is held with maximum rigidity and stability under cutting force. 2 Steady Rest Support When